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Shelf layout construction ideas

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Posted by stumpiesgrump on Sunday, June 28, 2009 11:55 PM

goodmornin',   my HO layout runs around the walls of the basement, into/through existing shelving & through existing cabinets: 314' to date.  i use 3/4" straight, dressed cedar fencing in 8' lengths. most is cut to 2 3/4" width with buildings and other "activities" on the existing shelving and the corners (I do have a couple of double-wide passing tracks).  i don't join the boards (length wise) as i use box-assembled bridges between the lengths/gaps.  i make my own shelving supports* and have needed no more than 4 per board.  cork roadbed atop the planks & track atop that.  i run a 18ga wire buss along the underside of the boards and painted, steel tube (looks like water pipe) to conceal the buss line where the bridges run. where the layout climbs above eye-level, i run the buss line atop the board along the wall. buss is joined to the N/S track every 6-8'.

i use european automotive screw-connectors for wiring joints where soldering is inappropriate & track-side shacks/buildings to conceal these top-mounted buss connectors.

if you have a bow in the board, put the bow down (like a smile) and, after the ends are locked in, the center supports are added to make it level; easier to hold up than down.

3M heavy duty, doublesided tape works wonderfully to hold the supports in place while i nudge&level before sinking screws into the walls.

 i built two curved, inclined bridges of dressed cedar "bending board": one 5' and one just under 7' (the latter is a walk-under - no stooping).

no scenery yet.  still planning how to do the roundtable at one terminus. 

the 32" sloped trestle was a fun build. forget dowels/skewers - too little an adhesive contact patch. go directly to the long fireplace matches. just remember as you're cutting the match heads off those heads need to be stored in something METAL and airtight as they ARE a potentially nasty hazard rattling about against each other.

have .jpg files to supply, but i haven't figured out how to insert them here (yet).

-stev

*each support has 2 screw holes: one into the wall and one into the bottom of the "shelf".

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Posted by AzBaja on Thursday, June 25, 2009 9:37 PM

I have gone with 1x8 1/2 ply on a 1x4 pine sides.  Placed this box on twin slot shelf brackets.  Set up is solid.  If I did it again I would go with 3/4 ply over the 1/2 ply,  just to make it a little easy on mpunting the swithc machines.  Screws poke out the top of the 1/2 ply.

I did not use foam board,  In Arizona this stuff (Foam) is hard to find.  The 1x4 make a great place to screw in wire holders etc.

 

Eric G. Hall
www.GSMrr.net

AzBaja

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Posted by bogp40 on Tuesday, June 23, 2009 3:36 PM

Jetrock

3/4 inch plywood will still sag. A frame of 1x2 is sufficient to keep things stiff, but in that case you don't need 3/4 inch plywood--maybe 1/2 inch, or 1 or 2 inches of foam with a cheap & easy 1x2 frame. The frame also serves the purpose of hiding wiring (well, along with the fascia) and adding a bit of stiffness--more than an extra 1/4" of plywood will do.

 

That's what I do, anyhow--although I use 5/8" MDF and the layout is only a foot thick.

If you think that 3/4" ply would sag, why would you consider MDF?  MDF is extremely heavy, will sag under its oun weight and doesn't take screws well at all. A quality 3/4" plywood would have to have some substantial dead weight to cause sag (consider 8" bookshelves for instance) You won't find MDF used for this purpose.

Using a quality 1/2" ply, (birch, luan, or even doug fir BC sanded underlayment) with 1x2s  glued and screwed staggered at ply joints would produce a fairly light, stong and flat deck. I would recommend scabbing the plywood joints with the scrap ply instead of any steel mending straps. Scabbed joints will help to eliminate some of the slight wave at those areas.

Modeling B&O- Chessie  Bob K.  www.ssmrc.org

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Posted by K4pop on Tuesday, June 23, 2009 12:08 AM

Hello everone.

I'm just finishing my train room and I was thinking I would start building the upper deck first so  I didn't have any obstructions, because the lower deck will be 30" - 36" wide and set at approx 36" high .  My upper deck will be 12" - 14" wide and set at approx 55" - 58" above finished floor.  I suppose this will set the helix entrances and exits.  Am I looking at this the wrong way.

 thanks,

k4Pop

 

 

Mojo
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Posted by saronaterry on Thursday, June 4, 2009 6:34 AM

Antonio, only where the prototype had it, in this shot just south of and entering Spooner ,WI.

Terry

Terry in NW Wisconsin

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Posted by AntonioFP45 on Wednesday, June 3, 2009 6:23 PM

Terry,

Are you running a double-track mainline?

saronaterry

Hi, Ulrich.

I use Caboose Industries ground throws mounted to cork roadbed with PL300 adhesive, the same stuff I use to  glue the roadbed to the foam. Works great and you only need a dab.Yes, you can remove it if needed.Here's one in the lower right corner:

 

Sorry for the bad focus.

 

Terry

 

"I like my Pullman Standards & Budds in Stainless Steel flavors, thank you!"

 


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Posted by saronaterry on Monday, June 1, 2009 6:43 AM

Hi, Ulrich.

I use Caboose Industries ground throws mounted to cork roadbed with PL300 adhesive, the same stuff I use to  glue the roadbed to the foam. Works great and you only need a dab.Yes, you can remove it if needed.Here's one in the lower right corner:

 

Sorry for the bad focus.

 

Terry

Terry in NW Wisconsin

Queenbogey715 is my Youtube channel

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Posted by Anonymous on Sunday, May 31, 2009 10:45 PM

saronaterry

I use 1x2 frames covered with 2 layers of foam on shelf brackets. My turnouts are hand thrown so no need for any plywood. Hope some of this helps.

 


 

Terry

 

Terry, what type of ground throw / switch stand do you use? How do you mount them on the foam board? Is it strong enough to hold properly? 

I intend do to the same, but have no experience with foam board, yet. Have been working with the "old" cork roadbed on plywood-method...

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Posted by AntonioFP45 on Sunday, May 31, 2009 6:12 PM

Hello Driline,

Most welcome. I'm typing from another computer as mine is currently being repaired, possible courtesy of a nearby lightning strike.  I'll upload the photos through it when I get it back.

Before I started on my current layout, I had been disappointed that my plans to rebuild my attic space into a layout room were actually doable, however, too harsh on my budget. With modern building codes (mindful of potential hurricane winds) in Florida, it would have cost approximately $10,000+ to turn that space into an air conditioned, well lit, 12' x 20' room.

Seeing the photos of your layout made me smile and decide to "go for it" again.  My current back room / office/ hobbyroom measures 10ft x 11ft.  My primary concern is that while I want a double track mainline, it seems that the layout's 19" width may limit me to a single track mainline to get around the corners with 85ft passenger cars.

I'll post a thread soon with photos and ask for opinions

High Greens to you Wink     

Driline

AntonioFP45

My layout's design is based on Driline's.  I saw his photos and was impressed at how he worked with the space he has.  I especially liked the shot of his desk which is almost my same exact scenario!

Thanks AntonioFP45 I didn't realize that. I'd like to see some pics of your layout.

 

"I like my Pullman Standards & Budds in Stainless Steel flavors, thank you!"

 


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Posted by camaro on Friday, May 29, 2009 6:44 PM

The clouds look very good.  All I ever used was rattle can flat white.  Sometimes simple is better and just as realistic.

 

Larry

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Posted by saronaterry on Friday, May 29, 2009 6:28 AM

Thanks, DJ.This was my first stab at doing clouds. I started with a sky blue at the top and a lighter blue at the bottom and kinda blended it together about a foot or so up.HO scale. It looked like this at first:

 

I didn't do a very good job on the blending, so I used a rattle can  of white to apply clouds.I just started spraying small spots and gradually made them higher and longer. The first few I stayed about 8-10" away to get a wispy look then a little closer to fill them in. My aim was to hide the "line" It's actually very easy to do and if you don't like the outcome just paint over and try again.

Terry

Terry in NW Wisconsin

Queenbogey715 is my Youtube channel

DJO
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Posted by DJO on Thursday, May 28, 2009 6:24 AM

I hope that Im not out of order.  Terry I like your sky art very much. How did you do it?

saronaterry

I use 1x2 frames covered with 2 layers of foam on shelf brackets. My turnouts are hand thrown so no need for any plywood. Hope some of this helps.

 

 

Terry

DJ Route of the Zephyr
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Posted by Bob Sandusky on Wednesday, May 27, 2009 8:53 PM

 Skip the plywood completely.

 

Use 2 layers of 1" foam in a tray built out of 1x4s.  Light weight, easy to work with.

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Posted by BerkshireSteam on Wednesday, May 27, 2009 5:37 PM

My plan is to use basic open grid made from 1x2's, screwed right through the frame and drywall and into the wall studs, with extruded foam on top. I'm skipping the whole plywood stage which now means I have a pair of qaurter sheet 1/2" laying around. Will be running ME turn outs, all manual either at the turnout itself or with something like a Blue Point switch control mounted to the fascia so the whole plywood underbelly part could be kept out. I'm trying to do it light as possible so I won't have to have a support bracket every 32 inches or so, after all I do only rent the place. I'm thinking about this or a lattice type construction that I usually see people build when they use wood spline or homasote subroad bed.

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Posted by saronaterry on Wednesday, May 27, 2009 5:18 PM

I use 1x2 frames covered with 2 layers of foam on shelf brackets. My turnouts are hand thrown so no need for any plywood. Hope some of this helps.

 

 

Terry

Terry in NW Wisconsin

Queenbogey715 is my Youtube channel

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Posted by dstarr on Wednesday, May 27, 2009 3:40 PM

Jetrock

3/4 inch plywood will still sag. A frame of 1x2 is sufficient to keep things stiff, but in that case you don't need 3/4 inch plywood--maybe 1/2 inch, or 1 or 2 inches of foam with a cheap & easy 1x2 frame. The frame also serves the purpose of hiding wiring (well, along with the fascia) and adding a bit of stiffness--more than an extra 1/4" of plywood will do.

 

 

I did something like this.  First you want as many brackets as you can find studs.  Wal Mart had an electronic stud finder for $17 that actually can find a stud.  Use foamboard as sub roadbed, and scenery base.  Lay the track on top of road bed on top of foamboard.  Secure roadbed to foam board with latex caulk. Set the foam board into "dominos".  Each domino has a plywood bottom and a 1 by 4 frame clear around all four sides.  The plywood bottom can be as thin as 1/4 inch although I used 3/8".  3/4 inch is overkill IMHO.  The plywood bottom stiffens the frame and accepts screws to hold under table switch machines, cable clamps, power strips, Tortoise power supplies and all that other stuff that wants to fasten to the bottom of the layout.  Foamboard is great stuff but it won't hold fasteners.  With a plywood bottom to hold the fasteners, it doesn't matter that the foamboard is soft.  The outside frame forms the layout fascia.  Backed by the plywood, people can lean on it and not crush in the edge of the foamboard. You can screw switch machine controls, block toggle switches, structure lighting controls, track plans, what ever to the front frame. 

   The foam board cuts well with ordinary power tools.  I used a radial arm saw to cut 3/4 by 3/4 inch rabbets  into the edge of the foamboard so it settled into the dominos and lapped over the top of the frame. 

 

 

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Posted by Driline on Wednesday, May 27, 2009 7:38 AM

AntonioFP45

My layout's design is based on Driline's.  I saw his photos and was impressed at how he worked with the space he has.  I especially liked the shot of his desk which is almost my same exact scenario!

Thanks AntonioFP45 I didn't realize that. I'd like to see some pics of your layout.

Modeling the Davenport Rock Island & Northwestern 1995 in HO
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Posted by camaro on Monday, May 25, 2009 9:52 PM

Driline
That is going to be one nice looking scene when you are done. Will your layout eventually be constructed around the room so you can let the trains run or is it a switching layout only? BTW I had the same cheap stereo cabinet at one time

 

Driline,

It's suppose to be a prototypical switching layout. As a result, there won't be any continous running.  Construction seems to slow down this time a of year with other outside projects taking priority.  I have another section of bi-fold door to hang to the left side of the Colmar building, but that will probably not happen until Fall.  The stereo has given way to the storage of various project structures.  I think any shelf style railroad is the way to go when room is at a premium.  I was initially going to use a similar framed setup, but this seemed to be the speedier way to go. I can't screw up an "L" bracket bolted to a side wall.

 

Larry

 

 

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Posted by AntonioFP45 on Monday, May 25, 2009 4:57 PM

My layout's design is based on Driline's.  I saw his photos and was impressed at how he worked with the space he has.  I especially liked the shot of his desk which is almost my same exact scenario!

Since I didn't have $10,000 to turn my attic storage area into a decent layout room, I had to do the next best thing, which was consider using my back room, without sacrificing my worktable and computer desk. 

Currently the shelf layout construction sits 56" above the floor (2 feet above my computer and book shelves).  This will give me a nice, "close-to-ground-level" view of the trains and scenery instead of the typical "helicoptor view" that most modelers have when sitting at their layouts.Wink  I've been slowly building it for the past year, but expect to make some very good progress this summer.   

"I like my Pullman Standards & Budds in Stainless Steel flavors, thank you!"

 


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Posted by Driline on Monday, May 25, 2009 9:27 AM

camaro

My layout is HO and in the beginning stages.  It is a version of Lance Mindheims  prototypical "East Rail".warehouse district in Miami.  I have chose to concentrate on one section of East Rail that is also basically warehousing along with a second spur that services a propane dealer and a Sentry Corporation that receives tank cars of sodium hypochlorite for formulating swimming pool chemicals.  At the far end of my layout and the actual end of the spur is Archive Americas and Seaboard Warehousing that basically lease storage.  These two warehouses are tied together by a covered breezeway that allow hilo traffic between buildings.  In the foreground are various buildings that no longer receive rail traffic, but are necessary for the scene.  The pastel green building is Colmar Storage that warehouses bulk coffee beans. The longest section of my layout will only serve two customers.  I have included loading dock doors on the backside of structures to enhance photographs when shooting down the length of the rail spur. I had several Peco turnouts and flex track and used them to get an idea of track placement.  I am presently using ME code 70 for the spur line.  I am painting this at workshop and will then add it to the layout.   All the structures still need wearing and additional details added.

That is going to be one nice looking scene when you are done. Will your layout eventually be constructed around the room so you can let the trains run or is it a switching layout only? BTW I had the same cheap stereo cabinet at one time Smile

Modeling the Davenport Rock Island & Northwestern 1995 in HO
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Posted by camaro on Sunday, May 24, 2009 9:22 PM

My layout is HO and in the beginning stages.  It is a version of Lance Mindheims  prototypical "East Rail".warehouse district in Miami.  I have chose to concentrate on one section of East Rail that is also basically warehousing along with a second spur that services a propane dealer and a Sentry Corporation that receives tank cars of sodium hypochlorite for formulating swimming pool chemicals.  At the far end of my layout and the actual end of the spur is Archive Americas and Seaboard Warehousing that basically lease storage.  These two warehouses are tied together by a covered breezeway that allow hilo traffic between buildings.  In the foreground are various buildings that no longer receive rail traffic, but are necessary for the scene.  The pastel green building is Colmar Storage that warehouses bulk coffee beans. The longest section of my layout will only serve two customers.  I have included loading dock doors on the backside of structures to enhance photographs when shooting down the length of the rail spur. I had several Peco turnouts and flex track and used them to get an idea of track placement.  I am presently using ME code 70 for the spur line.  I am painting this at workshop and will then add it to the layout.   All the structures still need wearing and additional details added.

 

 

 

 

 

 

 

 

 

 

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Posted by Driline on Sunday, May 24, 2009 7:40 PM

camaro

I used a method described by Lance Mindheim that he currently is using on his "Voodoo & Palmetto" shelf layout.  It is the use of 18" wide hollow core bifold doors and "L" brackets lagged bolted into studding.  It has 3/4" thick foamboard on top.  Each set of bifolds yield 158" of shelving.  I have increased the width on some sections by adding 1 x 2" pine to the edge. Door sections are joined together with 1 X 4" pine   I also used 4" pine base board as the fasica.  There is a 1/4" lip that extends above the foam as an scenic edge. After initially using hardboard as a fasica, I found that the pine base is neater in appearance. There is more than a sufficient amount of room to hide both 14g bus wire as well as 18g feeder wiring, since it is now stapled to the under side of the door. 

 



Larry

 

 

Great looking buildings. Is that HO and do you have more pics of your layout? I'd like to see them.

Thanks....

Modeling the Davenport Rock Island & Northwestern 1995 in HO
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Posted by Driline on Sunday, May 24, 2009 7:35 PM
Something like this? I've had no problems at all with sagging. I used 5/8" plywood underneath 1/2" homosote. The frame is comprised of 1X3's spaced 20" apart. I bought the angle supports from lowes.



Modeling the Davenport Rock Island & Northwestern 1995 in HO
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Posted by camaro on Sunday, May 24, 2009 4:11 PM

I used a method described by Lance Mindheim that he currently is using on his "Voodoo & Palmetto" shelf layout.  It is the use of 18" wide hollow core bifold doors and "L" brackets lagged bolted into studding.  It has 3/4" thick foamboard on top.  Each set of bifolds yield 158" of shelving.  I have increased the width on some sections by adding 1 x 2" pine to the edge. Door sections are joined together with 1 X 4" pine   I also used 4" pine base board as the fasica.  There is a 1/4" lip that extends above the foam as an scenic edge. After initially using hardboard as a fasica, I found that the pine base is neater in appearance. There is more than a sufficient amount of room to hide both 14g bus wire as well as 18g feeder wiring, since it is now stapled to the under side of the door. 

 

 

 

http://www.lancemindheim.com/progress_photos.htm

http://www.lancemindheim.com/wiring.htm

http://www.lancemindheim.com/2008_archives.htm

Larry

 

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Posted by tcf511 on Sunday, May 24, 2009 9:19 AM

 There have been several threads about shelf layouts recently. I found this by searching and thought it was very useful to me. I intent to follow the recommendations of orsonroy and selector with my construction. I thought by replying, I will bump it toward the top of the heap for other people to see.

Tim Fahey

Musconetcong Branch of the Lehigh Valley RR

 

 

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Posted by Anonymous on Thursday, March 15, 2007 8:09 PM

I built my around the walls shelf layout utilizing the two-rail white wall brackets & 24" white shelf brackets mounted to each stud. One shelf bracket for the layout one bracket for the layout roof per vertical rail. The top 1" foam shelf has the valance and lights. The layout itself is 1" 2'x8' sections glued together to form 2" or 3" thick sheets. They sit on the 24" shelf brackets on each stud and do not sag at all. Been up over two years. I have one section of wall where I have to span across the two sliding closet doors and I plan on using 1" aluminum L-bracket glued along the front and back of the foam so there will be no sag. I do not believe that two L bars are going to sag at all, at least I hope not, because I would really like to run this all the way around for occasional continuous running for visitors etc. 

To glue 2'x8' sections together I use clear silicone. My pieces are not right angle joints because not all the walls meet in a square corner. I have a 4 foot wall that connects to the other two walls at a 45 degree angle. So that portion of foam is cut weird like an hourglass shape so the two big shelf sections remain rectangular. Nice clean installation. I'm still deciding whether to burying the wiring in the foam so none shows or go out through the bottom and running it to the front buss wires hidden behind the styrene face. The valances pieces are .40 & .60 styrene sections glued to the 1" edge of the foam with double sided permanent foam tape. I figured if it ever started coming loose I would clear silicone the top edge of it to the foam. I put the roof foam on this layout to allow me to curtain shut the layout to keep out dust. These I have not hung up yet but I plan to glue 1x2  along the top front edge of the roof foam, painted to match the valance, with small straight nails every 6-8" apart. The curtains will have button holes in the top hem at the same spacing so these curtains can be hung or removed quickly. 

I hope these ideas I have used help solve any problems you might have or give you some more ideas to consider.

Mike P, ABQ, NM  

    

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Posted by orsonroy on Thursday, March 15, 2007 3:22 PM

 NevinW wrote:
For those people who have just used the 2 inch foam laid on the shelf brackets, how do you connect the foam sections together.  I used flat metal connectors and screwed them to the ends of the doors butted together.  Waht do you use to hold the 2" foam sections together.  -  Nevin

Bill Darnaby uses masonite splice plates Liquid Nailed to the underside of the joint. It seems to be working very well.

I'm with Selector on the foam noise suppression issue (the ONLY downside to building a foam-based layout) so I went with a few techniques to minimize the effect. First and most importantly, I added the 1/4" Lauan under the foam. Next, I used "soft" glues whenever possible. Instead of using wood glue that dries hard, I use caulk (Silicone actually works the best, but latex is more nose-friendly). Caulk's rubbery when dry, so it acts as a shock absorber, dampening sound transferrance.

Finally, one of the biggest things I did to minimize sound transfer to the foam was to start running sound-equipped engines. I've found that I run at more realistic speeds with sound-equipped steam (30 instead of 60), and the slower speeds mean less rail joint hammering translating into drumbeats through the foam.

Ray Breyer

Modeling the NKP's Peoria Division, circa 1943

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Posted by selector on Thursday, March 15, 2007 12:24 PM

Acrylic latex caulking (El Cheapo brand is great for this!) in the seams.  To keep the edge of the foam pristine where you will be leaning against it, add a front wooden sheathing, some moulding would probably work.  That wooden framing will also help to keep things together.

So, you frame around the periphery of the foam with thin wood to add both a finished look and to protect it.  It's added effect is to keep the sheets compressed together and to keep them from lifting at the joints.

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Posted by NevinW on Thursday, March 15, 2007 12:13 PM
For those people who have just used the 2 inch foam laid on the shelf brackets, how do you connect the foam sections together.  I used flat metal connectors and screwed them to the ends of the doors butted together.  Waht do you use to hold the 2" foam sections together.  -  Nevin

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