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String Lining

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RME
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Posted by RME on Sunday, February 19, 2017 3:34 PM

Miningman
Well I do not think the device caught on very well despite the claims and data shown.

I think part of it may be that improvements in front-end design made the device's advantages (particularly cinder-cutting of front end components, as mentioned in the article) not worth the investment of capital and maintenance cost, and the probably pronounced heat and water loss with the device in action.  There may also be royalty costs for the 'proprietary' design involved.  (I have not yet found any information on the "Locomotive Combustion Controls Corporation" of Providence; hopefully Mike can find us something on it, or on Mr. Williams the author of the article.

Wonder what other appliances for steam locomotives were put forth that we may have difficulty figuring out what it is and does.

An almost canonical example is Holcroft-Anderson recompression - all the actual technical material was destroyed in air raids during WWII.  Another is the actual mechanism and operating principle designed for the automatic anti-slip device fitted to the PRR Q2.  A very significant one (to me, at least) is automatic cutoff control - as distinguished from guiding systems like the Valve Pilot or Woodard's patents 1,341,961 and 1,433,586 - which was actually built and tested in the years following WW1, and very interestingly discussed in the Railway Review in 1921 and 1922.  (The original report was May 21, 1921; a critical article came August 6, a reply to that critique September 10, and an interestingly improved 'precision' actuator for power reverse November 25, 1922.)

You have to read the description of the Langer balancer (2,432,907) more than once to understand what it actually does.  Far more important on light passenger locomotives.

 

There are so so many variables with steam ...driver diameter, steam pressure, valve gear, drive mechanism and options all around, and on and on it goes.

And a host of other things that go along with that -- boiler wear, maintenance issues, desire for cheapest expense measured in different (and often incomplete or slanted) ways... outright mistakes.

 

It begs the question... is there a perfect optimum? ... not a one size fits all solution but rather the best application and use of learned principles and applied mechanics and construction that would unquestionably produce the finest steam locomotive possible for its intended use.

I think there is no more a 'perfect locomotive' for a given service than classical Marxism produces the 'perfect' social and political system -- there is no 'one best way' any more than there is for road vehicles.  On the other hand, you can often determine improvements, some of them great and recognized (the superheater over saturated compounding; the use of Snyder preheaters and Cunningham circulators; proper design of welded boilers and use of proper water treatment) and some of use primarily in restricted circumstances (any form of duplexing or high-speed torque-adjusted compounding; exhaust-steam injection or Holcroft-Anderson recompression; Lewty boosting) that can be used to improve the simple breed.

There is no really good "right" answer to this question (in part due to internal combustion generally being a better answer even before Sloan, Dilworth et al. made it financially compelling) but some of the things NDG has mentioned in this thread are at least as important as magic construction details or fancy patent 'thermodynamic improvements'.  One that was frequently emphasized in British practice is "automatic action" - the idea that draft, injection, and other issues should take care of themselves in proportion to developed load and speed over as much of the working locomotive output as possible.  That is not at all the same thing as providing useful automatic or servo machinery that does the adjustment only as long as it is kept maintained and in good working order -- something that apparently did not happen a great deal of the time when locomotives were a commodity item for producing cheapest ton-miles.

 

Seems like they were getting closer and closer to that goal but never got there. Maybe half-way.

They got plenty closer than that.  What they hit were thermodynamic limits of a cost-effective Rankine cycle for practical locomotives on the one hand, and of practical provision of necessary fuel and water on the other. 

Unconventional motive power (one example being the motor locomotives of Besler and Roosen, and another being the mechanical PRR turbines) ran into their own difficulties, one of which was that any design of sufficient complexity to work with higher efficiency became as expensive as internal-combustion power, another of which was that locomotives needed to be of considerable size and power to be efficient (making them unfit for use in anything other than heavy main-line service) or had so high a cost per available horsepower in small units that they suffered the same fate as the Essl 6000hp Baldwin modular diesel-electric.

 

Would there be today a button ( a program ok), we could push that would give us without a doubt the optimum. Laser cuts, advancements in metallurgy, welding advancements, boiler design, computer aided design, and so on were simply not available to Roanoke, Juniata, Baldwin, MLW. Can we derive and build a perfect steam locomotive?

We can develop very good ones, and improve historical ones.  We have at least theoretical access to the kinds of practically-configured design tools used in other aspects of transportation design (although much of the customization needs to be done by 'enthusiasts' or experts working largely or totally pro bono).

Note that David Wardale in particular has 'gone on the record' as disliking the whole idea of computer-assisted design and optimization of steam locomotives -- and providing an organized set of tools for the work in the form of the 5AT Fundamental Design Calculations.  (If you do not yet own a set, you should underwrite the effort by buying one).  Once you have modeled a locomotive using that approach, you can use multiphysics, CFD, and other tools to confirm the design details and proportions. 

I don't expect anyone to produce an 'automatic' design and optimization program for steam locomotive design - the age when the cost and maintenance of the software environment alone would be cost-effective for steam-locomotive building is long past.  However, adapting available tools for use in locomotive design and testing is important, and many of the tools and approaches 'built' for a project like 5550 can be easily reused for other work.

NDG
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Posted by NDG on Sunday, February 19, 2017 4:30 AM


Thank You.

NDG
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Posted by NDG on Sunday, February 19, 2017 3:30 AM

 

Thank You.

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Posted by Miningman on Sunday, February 19, 2017 1:27 AM

Well I do not think the device caught on very well despite the claims and data shown. Seems photo's of it are rare. Perhaps other roads tried it out but the fact we had a heck of a time tracking this thing down as to it's function indicates very limited acceptance. Some very smart and experienced people here were stumped. 

Wonder what other appliances for steam locomotives were put forth that we may have difficulty figuring out what it is and does. 

There are so so many variables with steam ...driver diameter, steam pressure, valve gear, drive mechanism and options all around, and on and on it goes. 

It begs the question...is there a perfect optimum? ,...not a one size fits all solution but rather the best application and use of learned principles and applied mechanics and construction that would unquestionably produce the finest steam locomotive possible for it's intended use. 

Seems like they were getting closer and closer to that goal but never got there. Maybe half-way. 

Would there be today a button ( a program ok), we could push that would give us without a doubt the optimum. Laser cuts, advancements in metallurgy, welding advancements, boiler design, computer aided design, and so on were simply not available to Roanoke, Juniata, Baldwin, MLW. Can we derive and build a perfect steam locomotive? 

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Posted by Euclid on Tuesday, February 14, 2017 10:36 AM

Thanks wanswheel.  I was hoping that you might find that description.  That confirms what I concluded in my preceding post.  The device is intended to limit firebox draft to only what is needed, rather than let it rise higher than what is needed, as it naturally would without the device. 

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Posted by Euclid on Tuesday, February 14, 2017 8:44 AM

I know that steam locomotive designers are always looking for ways to reduce backpressure in the cylinders with the objective being the production of more power.

But I do not believe that is what this invention on the Lehigh Valley locomotives is intended to accomplish.  I do not believe it is a device for limiting cylinder backpressure because the descriptive text says the device is a “Locomotive Automatic Draft Control.” 

That does not sound like it is related to the common objective of limiting cylinder backpressure.  Instead, it sounds like a draft control.  The manufacturer claims:  “the device limits the exhaust backpressure and therefore [limits] the draft by allowing exhaust steam to bypass the nozzle and stack when the backpressure exceeds a pre-set value.”

The phrase, “and therefore the draft” indicates to me that this is the objective, i.e. limiting the draft.  The method of achieving that objective is the sensing of exhaust backpressure.  Exhaust backpressure is related to cylinder backpressure, but I do not think limiting cylinder backpressure is the objective to this invention.

Indeed, there is another steam locomotive design objective that is directed to reducing the firing draft entering the firebox when the full draft is not needed.  It has nothing to do with reducing cylinder backpressure.   The firebox draft is produced either by steaming the engine under power, or somewhat just by convection up the stack when not steaming.

There are several inventions with this objective of reducing the natural running-induced draft when the full amount of this draft is not needed.  Their objective is described as saving fuel because reducing the firing draft reduces the fire, and therefore reduces fuel consumption.   Their objective also describes the benefit of reducing firing draft to prevent the incoming firebox draft from tearing holes in the firebed by lifting coal off the grate.

This objective has been cited for giving particular advantage to anthracite burning locomotives using a Wooten Firebox with a relatively wide grate and thin firebed.  Note that the description of this Lehigh Valley engine device does mention that it allows larger draft inlet holes under the firebed, thereby reinforcing that the objective is to control firebox draft.

Not all of these draft control devices used the same method to accomplish their common objective of limiting firing draft.  Some were manually operated by the engineer moving levers and mechanical linkage leading to the smokebox where the controlling mechanism was placed.  So they were manual draft controls devices.  The device under consideration with the LV engines is an automatic draft control that automatically responds to the need for draft limiting by sensing locomotive exhaust backpressure being produced by the restriction of the blast nozzle.

Since this accessory on the LV engines is an automatic draft control, I suspect that there is a spring loaded diaphragm valve in that cylindrical feature of the device that will lift and open when the locomotive is working hard, and allow some of the exhaust flow to bypass the blast nozzle.  This bypassing limits the ability of the engine to produce firebox draft, which is the point of the device.

The precision of this spring loaded diaphragm valve would allow it to seat and seal when not needed.  This is important because when there is no need for draft limiting, you want the smoke box to be tightly sealed except for the open stack.  Some earlier manual draft control devices were probably incapable of providing a perfect seal when closed. 

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Posted by Deggesty on Tuesday, February 14, 2017 7:59 AM

RME

There is a picture of one of these devices in action, on a Wyoming 4-8-4, from an overhead vantage point.  It's in Bert Pennypacker's book on Eastern Steam (published by Daphne Carleton back in the day).

What the device permits is a larger volume of steam mass flow through the cylinders (to produce power) without requiring all the mass to pass through the restrictions of the (single, relatively primitive) draft arrangements.  Something of potential interest is that it strongly appears there is combustion gas coming through the large port on the top of the device, in addition to steam flows (the colors and "detail" appear different in the shot) 

There are a number of good shots of the device in the 1975 PFM book on prototype Northerns, in particular the one on p.137 which shows one on 4-8-4 5106 in 1934, only a couple of years after that locomotive was built.  You can get a clear view of how the device is put together, without any applied external insulation: its top and bottom 'rings' are bolted flanges, and there is an additional bolted joint below the 'drum'.  PM me if you want a 'snapshot' of the detail in question (taken with a phone camera).

There might be some interesting commonalty between the back-pressure-sensing approach here and the one used for automatic cutoff in the early 1920s.

 

Aha!It is  a ventilator! It takes hot air out!

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Posted by Miningman on Monday, February 13, 2017 11:40 PM

RME- Any thoughts on Paul North's suggestion of similarity with the Geisl Ejector?

I'm not a Mechanical Engineer, only ring I wear is for Mining, and your input is always very thorough and valuable. 

That issue of Trains featuring the Giesl January '68 was one of my all time favourites, must have read through it a half dozen times over the years.

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Posted by RME on Monday, February 13, 2017 10:17 PM

There is a picture of one of these devices in action, on a Wyoming 4-8-4, from an overhead vantage point.  It's in Bert Pennypacker's book on Eastern Steam (published by Daphne Carleton back in the day).

What the device permits is a larger volume of steam mass flow through the cylinders (to produce power) without requiring all the mass to pass through the restrictions of the (single, relatively primitive) draft arrangements.  Something of potential interest is that it strongly appears there is combustion gas coming through the large port on the top of the device, in addition to steam flows (the colors and "detail" appear different in the shot) 

There are a number of good shots of the device in the 1975 PFM book on prototype Northerns, in particular the one on p.137 which shows one on 4-8-4 5106 in 1934, only a couple of years after that locomotive was built.  You can get a clear view of how the device is put together, without any applied external insulation: its top and bottom 'rings' are bolted flanges, and there is an additional bolted joint below the 'drum'.  PM me if you want a 'snapshot' of the detail in question (taken with a phone camera).

There might be some interesting commonalty between the back-pressure-sensing approach here and the one used for automatic cutoff in the early 1920s.

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Posted by Euclid on Monday, February 13, 2017 8:38 AM

AnthonyV

From http://www.rypn.org/forums/viewtopic.php?f=1&t=32143

"It's a "Locomotive Automatic Draft Control" device. You can find an advertisement for it on page 335 of the 1941 Locomotive Cyclopedia. The locomotive in the advertisement also appears to be an LV 4-8-2.

The manufacturer claims the device limits the exhaust backpressure and therefore the draft by allowing exhaust steam to bypass the nozzle and stack when the backpressure exceeds a pre-set value. The manufacturer claims it functioned in the high power output ranges and reduced waste of fuel and allowed grates with larger air openings.

I have no idea how well the things worked but I don't recall seeing them on photos of any other locomotives."

 

Anthony V,

Thanks for that information.  I take it that the device is intended to limit firebox draft where it is generated by exhaust through the smokebox.  If so, the purpose would be to reduce the potential to tear holes in the fire bed, and to save fuel by reducing the fire when steam production demand falls below production rate.

It would be nice to see the patent to understand the function.  In this case, the phrase, “reducing exhaust backpressure” is the method, but not the objective.

By the total description, I conclude that the objective is not to reduce backpressure, but that is just a consequence of how it works.  Actually, I believe that it vents steam directly to atmosphere by diverting the exhaust flow to bypass the exhaust nozzle and stack petticoat whenever the backpressure of those features exceeds a predetermined limit.  So the device operates by measuring exhaust backpressure ahead of the exhaust nozzle.

So, when the exhaust backpressure exceeds a predetermined limit, the device opens like a safety valve, and allows excess exhaust to vent directly to atmosphere.  This limiting of exhaust flow through the nozzle and stack limit the production of firebox draft, which is the ultimate point. 

NDG
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Posted by NDG on Sunday, February 12, 2017 11:20 PM

 

Thank You!, Too!

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Posted by Paul_D_North_Jr on Sunday, February 12, 2017 11:16 PM

Would that device have the same function - reducing back pressure - as the Giesl ejector ?

Which twin has the Giesl?

Giesl ejector, a replacement for the conventional blast pipe
by Winding, Peter                       
from Trains January 1968  p. 27 
 
- Paul North.
"This Fascinating Railroad Business" (title of 1943 book by Robert Selph Henry of the AAR)
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Posted by Miningman on Sunday, February 12, 2017 9:43 PM

Bingo! Thank you Anthony V. Terrific stuff. 

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Posted by AnthonyV on Sunday, February 12, 2017 9:25 PM

From http://www.rypn.org/forums/viewtopic.php?f=1&t=32143

"It's a "Locomotive Automatic Draft Control" device. You can find an advertisement for it on page 335 of the 1941 Locomotive Cyclopedia. The locomotive in the advertisement also appears to be an LV 4-8-2.

The manufacturer claims the device limits the exhaust backpressure and therefore the draft by allowing exhaust steam to bypass the nozzle and stack when the backpressure exceeds a pre-set value. The manufacturer claims it functioned in the high power output ranges and reduced waste of fuel and allowed grates with larger air openings.

I have no idea how well the things worked but I don't recall seeing them on photos of any other locomotives."

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Posted by Deggesty on Sunday, February 12, 2017 8:37 PM

Euclid

I assume that a flow passes through  the body, and that the discharge is the presumably open pipe standing just ahead of the stack.  If so, the flow comes up the pipe from inside the smokebox.  With that flow entering the center of the cylindrical body and exiting the circumference, it does remind me of a cyclone separator.  I do not know what it might be separating.  But the larger question relates to the fact that if there is a separation of flow, there should be an inlet and two outlets. 

 

A separator like a Hilsch tube? About fifty years ago, there was an item in, I believe, Popular Science which proposed using this kind of system in cars to provide hot air or cold air as was needed to warm or cool the people in the car.

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Posted by Deggesty on Sunday, February 12, 2017 8:32 PM

Quoting RME: "Why did you have to go to court to get access to them?  Simple permission with a waiver of liability usually works...  Wink" And I thought I proofread my post:

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Posted by AnthonyV on Sunday, February 12, 2017 8:31 PM

I see what looks like a wire leading from the device to the headlight.  Could it be a turbogenerator?

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Posted by Euclid on Sunday, February 12, 2017 8:16 PM

I assume that a flow passes through  the body, and that the discharge is the presumably open pipe standing just ahead of the stack.  If so, the flow comes up the pipe from inside the smokebox.  With that flow entering the center of the cylindrical body and exiting the circumference, it does remind me of a cyclone separator.  I do not know what it might be separating.  But the larger question relates to the fact that if there is a separation of flow, there should be an inlet and two outlets. 

RME
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Posted by RME on Sunday, February 12, 2017 7:55 PM

Deggesty
It reminds me somewhat of the ventilators that I sued to see on roofs. But--what could it be ventilating?

Why did you have to go to court to get access to them?  Simple permission with a waiver of liability usually works...  Wink

Seriously, a "logical" thing this might be is a centrifugal separator for steam and water in the feedwater-heater circuit, perhaps to remove entrained air in place of the simple air vent that wastes a certain amount of steam on an open-type exchanger.  But that doesn't explain the exponential folded horn in front of the stack, which is the sort of thing used as a plenum to reduce turbine back pressure for better running efficiency.  If I didn't have my '47 and '52 Cycs packaged up and completely out of reach, I'd page through the auxiliaries section to see if I could find this device.

As a cockamamie idea, it might be a substitute for blower in providing 'ashless' draft at low speeds or standing, driven off a small amount of exhaust steam via the visible line.  The ash is centrifugally separated and falls down from the cyclone into the front end (where it would be ejected via self-cleaning action under running draft) while the small amount of steam and gas goes through the duct.

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Posted by Miningman on Sunday, February 12, 2017 7:00 PM

Deggesty- sort of like one of those whirlybird's ,,,may be a cyclone sizer  for large cinders, or very fine ones. 

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Posted by Deggesty on Sunday, February 12, 2017 6:35 PM

It reminds me somewhat of the ventilators that I used to see on roofs. But--what could it be ventilating? 

Johnny

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Posted by Miningman on Sunday, February 12, 2017 5:31 PM

Euclid- Yes, very good..got your message. If RME and NDG don't know what it is then we need more detectives on this mystery. The shape does seem to indicate what it does...we have identified 3 locomotives with this appliance but no others. It is a fairly large thing-a-ma-jig. 

I do not see any steam or exhaust of any kind coming from it.

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Posted by Euclid on Sunday, February 12, 2017 5:03 PM

Euclid
 
Miningman
 If you go to the Steam and Preservation and scroll down to "Looking for Lehigh Valley steam info"  thread, the last 3 or so postings, there is a discussion about an appliance near the stack on some Lehigh Valley steam locomotives. No one has been able to identify what it is. Any thoughts?

 

Can you post a link to that thread?  I recall seeing a thread about Lehigh Valley RR locomotives, but can't find it there now.

 

Okay, I see the device near the stack.  It is a mystery to me.  I have never seen that in any other engine photos other than those LV engines in the thread.  It has quite a distinctive shape that seems to almost define what it does, but I can't quite see what that would be.  It sure would be nice to find out what it is.

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Posted by Paul_D_North_Jr on Sunday, February 12, 2017 4:27 PM
"This Fascinating Railroad Business" (title of 1943 book by Robert Selph Henry of the AAR)
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Posted by Miningman on Sunday, February 12, 2017 4:03 PM

Euclid- The photo's showing the appliance in question is further down the thread. 

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Posted by Miningman on Sunday, February 12, 2017 3:36 PM

Looking for Lehigh Valley Steam Info 

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Looking for Lehigh Valley Steam Info
Posted by 1019x on Monday, January 09, 2017 8:43 PM

I am helping a writer friend on a mystery novel he is working on. It takes place in 1945 and the plot has the characters riding from Philadelphia to Buffalo on the Lehigh Valley's Maple Leaf. I know that LV had some streamlined Pacifics pulling the John Wilkes, did they use streamlined Pacifics on the Maple Leaf as well? Also I know the Philadelphia section ran over the Reading to Bethlehem. Was this run as a Reading train or did the LV have trackage rights over the Reading? Where were crew change points on the LV main line? I appreciate any help.

Charlie

 
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Posted by daveklepper on Tuesday, January 10, 2017 11:21 AM
The through Lehigh Valley sleeper, Philadelphia – Buffalo or Philadelphia – Toronto (CN into Toronto, not TH&B), was handled in a regular Reading Terminal –Bethlehem Reading train.  Its Cornel Red color made it stand out in the Terminal and in the train.  I know the Pacific on the Reading was not streamlined, and pretty sure this was true of the Maple Leaf most of the time as well.
 
 
I think Sayer and Bethlehem were crew-change points, possibly there were others.
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Posted by Euclid on Sunday, February 12, 2017 3:11 PM

Miningman
 If you go to the Steam and Preservation and scroll down to "Looking for Lehigh Valley steam info"  thread, the last 3 or so postings, there is a discussion about an appliance near the stack on some Lehigh Valley steam locomotives. No one has been able to identify what it is. Any thoughts?

Can you post a link to that thread?  I recall seeing a thread about Lehigh Valley RR locomotives, but can't find it there now.

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Posted by Miningman on Sunday, February 12, 2017 11:53 AM

NDG- yes it's a mystery that's for sure. Maybe its an air raid siren! 

Turbogenerator? Some kind of lubricator? Cinder device? Some LV guy knows. 

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Posted by NDG on Sunday, February 12, 2017 5:02 AM

Thank You.

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