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why handlay track and handbuild turnouts???

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why handlay track and handbuild turnouts???
Posted by Anonymous on Friday, October 12, 2007 12:33 PM

I'm new to the hobby and starting my first layout.  I'm reading Kalmbach's Trackwork and Lineside Detail book and it has a few chapters on building track from scratch and building turnouts from scratch.  I have to ask, why would you do that when you can just buy track and turnouts that are already assembled?  It seems like a great deal of work that doesn't really need to be done.  I'd like to know what the benefits are before I start building my layout in case, that really is the way to go. 

 

MIke Brubaker 

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Posted by selector on Friday, October 12, 2007 12:37 PM
In very simple and direct terms (good question, by the way Big Smile [:D]), no commercial turnout with which I am familiar achieves the degree of funtionality that a handlaid turnout can reach.  Commercial frogs don't carry the wheels as well as handlaid turnouts do.  Also there is a satisfaction component from having built a turnout from scratch, plus the learning that enables one do build complex turnouts that also work well,...custom ones that are not available commercially.
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Posted by GraniteRailroader on Friday, October 12, 2007 12:49 PM

If you search on here for the "Bronx Terminal", you'll see why handlaying track and turnouts is necessary in this hobby. There are no commercially available products for the type of trackwork needed at that terminal. 

Also, if you have a need for gauntletted track you're going to have to handlay it. Dual gauge rails anywhere? Handlaying is the only option.

If you have a crossing between tracks that has to be on a curve, unless you want to introduce a straight section of track you're going to have to handlay your crossover. 

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Posted by NeO6874 on Friday, October 12, 2007 12:52 PM

I agree with selector on that.  There is a high degree of satisfaction that comes from building your own stuff.

I've only built freight cars and some structures (no hand-laid special work yet), but compared to the RTR ones I have - I like the kits a whole lot better.  They (the kits) aren't "just another car" on the layout, they're "MY car".   

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Posted by reklein on Friday, October 12, 2007 12:52 PM
First is the pride of custom trackwork,second is you can build to fit . I've never taken the time to handlay but I've seen layouts that do and the operatin is wonderful' It'll take a couple turnouts to get the hang of it and after that its Jenny bar the Door. Or so I hear.Smile [:)]
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Posted by SpaceMouse on Friday, October 12, 2007 12:54 PM
I'm with Selector on this one, handlaid turnouts are just more reliable and function better. On the other hand, I see no reason to handlay track at the momment. There is some good-looking flex track out there.

Chip

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Posted by loathar on Friday, October 12, 2007 12:58 PM
They look and work better (if done right) Your not locked into what is commercially available.
And some people just enjoy that aspect of the hobby.
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Posted by AltonFan on Friday, October 12, 2007 1:01 PM

Handlaying track can allow for a greater degree and variety of detail.  For example, on the prototype, tie spacing is not uniform and may be varied for specific situations.  One could also simulate ties that were very roughly cut, and even slightly bent rail.

Secondly, handlaying can allow a greater degree of customization.  Yard ladders handlaid in place can be more compact than a ladder assembled from RTR turnouts.  Custom crossings at odd angles and with curves are possible.  Special trackwork such as gantlets, and multi-guage trackwork can be made.

Dan

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Posted by Beach Bill on Friday, October 12, 2007 1:16 PM

Good observations above.  I've done both, and have always found hand-laying track to be very satisfying.  "Eyeballing" down the track to find little irregularities and then correcting them made me feel like I was looking at it like an old lining-bar gang used to do.  I had a basement HO layout in Virginia with hand-layed Code 70 and it held up well over many years.  Some components for hand-laying track are getting harder to find (I used to use Campbell profile ties, but they seem to be scarce now.) 

That being said, I now have to admit that spiking Code 70 is not as easy on the eyes as it used to be.  I don't remember getting that much older, but my eyes tell me they are.  For my new shelf layout I'm going with flex-track and commercial turnouts, although there can be different wiring considerations depending on your DCC decisions.  As a new modeler, I expect that you will be using DCC.  If I read the packaging correctly, some new releases of turnouts require adding some jumper wires if the "old" block control is used.   I will still likely hand-lay at least one of the foreground spurs so that visitors can say "you did WHAT"?

Bill

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Posted by PA&ERR on Friday, October 12, 2007 1:29 PM

I recently came across a scratchbuilt ferry bridge deck that I built for a previous layout. It has a handlaid wye switch on it. While I didn't think it was that great when I was building it, I was amazed at how good it looked after years of storage in less that ideal conditions. Checking it with the NMRA track gauge showed that everything was still in gauge and still worked.

George

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Posted by Anonymous on Friday, October 12, 2007 1:32 PM

Well, see, that's the thing, I'm pretty sure I won't enjoy doing it.  I have a feeling I'll enjoy building structures, doing scenery, weathering cars, etc.  But, knowing myself, I have a feeling I'll get very frustrated with handlaying track.  That's why I was trying to get an idea of whether there were some overriding benefits to doing so.  

Could someone tell me why they feel handlayed track is more reliable than bought track?  Don't you introduce a lot of human error(shaky hands,  glue spots, etc.) with handlaying?  I'm afraid I'd make a mess of things.   

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Posted by Don Gibson on Friday, October 12, 2007 1:47 PM

FEW commercial turnouts maintaine 'gauge' throuhout -particularly through the points/frog area. It's a qustion of individual manufacturing tolerances vs. cost.

Check one with with an NMRA 'gage' sometime.

Hand laying (spiking) allows  precise spacing - resulting in fewer derailments.

2, FROG 'WING' RAILS carry the wheels - elininating bounce when properly gauged. Since too many wheelsets come with various spacing and flange dimensions (width, depth), manufacturers catering to the mass market use 'oversized' flangeways (to eliminate returns).

Flangeways are gaps in the track.

Makers of more 'in gauge' turnouts with better geometry have to charge more. Most 'NEWBIES' idea of tolerances is 'if it stays on the track'.

The case (today) for hand laid rail on wood ties is mostly appearance. Micro-Engineering caters to the 'Savy' crowd with more scale sized rail and Atlas to the 'Cost' crowd'. (Example: Atlas code 83 is code 100 height.)

'You pays your money and gets whatcha pays for'

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Posted by Anonymous on Friday, October 12, 2007 1:55 PM

I wanted to look into handlaying track just to see what its like and the costs.  Can someone point me to a websitr where you can buy the supplies?  Do you just make your own ties, or do you buy them?  I doubt I would do it but can someone humor me with some info? 

Thanks, Smitty

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Posted by GraniteRailroader on Friday, October 12, 2007 2:10 PM
 smitty311 wrote:

I wanted to look into handlaying track just to see what its like and the costs.  Can someone point me to a websitr where you can buy the supplies?  Do you just make your own ties, or do you buy them?  I doubt I would do it but can someone humor me with some info? 

Thanks, Smitty

 

http://handlaidtrack.com 

You can buy their "copper coated" PC board ties and solder directly to them. The process looks fairly simple and straightforward if you can follow directions.

They sell rail, ties, various jigs and tools for making turnouts, and other bits and pieces.

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Posted by Don Gibson on Friday, October 12, 2007 2:14 PM
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Posted by BigRusty on Friday, October 12, 2007 2:29 PM

My first HO layout in 1948 was with handlaid track and purchased turnouts. It was handlaid using punched fiber tie strip that had the holes for the spikes already punched through. Laying track went realy fast, it was always in gauge and never caused any derailments. Not so for the purchased switches, which I disassembled and rebuilt to get them in gauge.

Having seen the merits of not being locked in to what ever radius curved track was available in I also handlaid my next layout on stained wood ties from Clover House and used the best hand laying tool known to man, the Kadee spiker. I still wasn't up to hand laying switches, but used the rebuilt ones and rebuilt the new ones as well. On a large layout there is a substantial saving, especially in the switches. I have ordered the Fast Tracks jigs and kits, and will make all of my switches, now in code 83 rail.

If you want to lay a 42 1/2 inch outside corner curve, you either have to use flex track or hand lay it. With the ready made curved track you are stuck with what the makers offer.

If you are just doing a 4 x 8 loop, go with ready made by all means.

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Posted by ndbprr on Friday, October 12, 2007 2:58 PM
The reason I will be doing it is the same reason I buy brass engines sometimes.  There is no other way to get what I need.  In my case #12 turnouts for the PRR corridor.
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Posted by IRONROOSTER on Friday, October 12, 2007 3:15 PM

There is a cost and performance benefit to handlaying turnouts.  Appearance is a wash.  The tie spike detail is better on the commercial, but the points usually are stamped out bent metal.  Handlaid has better looking points, but suffers in the spike/tie plate details.

Flex track costs about the same or less than handlaying if you spike every tie.  If you do tie plates then handlaid is even more. Appearance, flex track with tie plates and scale ties is better than handlaid with oversized spikes.  Flex track is available in several sizes for the different scales so that's only a problem if your looking to use really light rail code, say 40 for HO.

See this site http://www.proto87stores.com/ if exact detailed appearance is important. 

Bottom line.  Unless you enjoy handlaying, use flex with scale details (some flex has really clunky spike/tie plate detail) and some of the better commercial turnouts.  Unless you do closeup photography you won't really notice the track details in HO.

All that said, a lot of folks find that Atlas works just fine and looks okay too. 

Enjoy

Paul 

 

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Posted by jeffrey-wimberly on Friday, October 12, 2007 3:57 PM
Two simple reasons. #1: By building it yourself you're sure it's going to work properly and if it doesn't, you know what's wrong. #2: Nobody elses track will be like just like yours unless they use the exact same jig and tools that you did. Even then, each piece of track is going to be a little different. Just seeing the look on peoples faces when they realize you built all your own track is a blast. Benn there, done that, can't do it anymore.

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Posted by R. T. POTEET on Friday, October 12, 2007 6:42 PM

venckman, handlaying track is done as a labor of love and I'm afraid I don't love my layouts that much; I do, however, handbuild my switches because they look better and they operate better than commercial ones and at the same time my layout design does not become a slave to the monotony of #6s and #8s; if my layout needs a #11 at a particular location I can build a #11 at a particular location.

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Posted by Don Gibson on Friday, October 12, 2007 6:43 PM

Why handlay track and handbuild turnouts???

Short & sweet:

1.To exceed prefab manufaturing TOLERANCES and reduce deraiments.

2. To reduce cost$.

Unfortunately the trade-off involves MORE WORK. ... as Chip (Mouse) Engleman can verify,

I agree that some flextrack today exceeds 'hand laid' (brand ME)... vs. out of NMRA spec (brand A) (yes)! it's 'super flexibility' allows 'kinking' - IE: multiple radii within it's general radius.

(I was wondering WHY my old 4-4-2 Atlantic was derailing on a 90o 26"r. curve). One can pay a price for too much added 'Simplicity'.

 

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Posted by dinwitty on Friday, October 12, 2007 8:10 PM

Years ago as a student it was far cheaper to build your own track and that includes turnouts.

I needed a double slip switch and I found an article in model railroader how to build one. That was THE first switch I ever built. Good article and it teached a lot about the track making basics.

Buying a double slip was expensive. But down the line I wanted better detail in my trackwork, experimented with individual tie plates, tiny spikes, found plastic joint details as joiners, things that detailed the track up.  I won't do the handlaying I used to do in favor of better detail.

But I am no stranger to doing special work as I can build doubleslips at any angle and maybe make 2 or 3 tracks cross thru it at the same time. You need special trackwork at times to get something to fit the way you need. Commercial track just doesnt do that. 

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Posted by Anonymous on Friday, October 12, 2007 8:23 PM

Short answer is handlaid looks great and performs better than any other type of track.

The reason it looks better is that you can easily stagger the ties the same way they are on the real thing.  You can also easily color the ties to reflect various stages of weathering reflecting areas were the track is old and areas were the MOW crew has recently replaced ties.

Rail weathering is much easier and more realistic as you apply the weathering to the rail before you lay it.

Additionaly you can vary tie spacing as appropriate.  Yard tracks and sidings generally used a wider spacing than mainline tracks.  Old time tie spacing was also different than modern.  You can't do this with prefab track.

As far as improved operation goes, earlier posts have indicated why handmade turnouts work better. You simply can hold them to better and tighter specs than commercial turnouts makers can afford to do. 

Ordinary track works better to as you can easily stagger rail joints and avoid any issues with kinking.  Flex track has some real failings as far as avoiding kinked joints on curves without a lot of additional work such as triming rail and soldering the joints (always fun with plastic ties). You also know handlaid is absolutely in gauge as you check gauge constanly while laying.

I've got all three types of track on my layout --sectional and flextrack I already had on hand in hidden areas, some switches being replaced as I make my own. The handlaid track looks and performs the best by far.  It also was much easier to do than most people who haven't tried it would believe.

I don't think you save any money by handlaying, in fact it probably costs a little more, but it's well worth it.  I would reccomend that everyone give it a try, at least on a side track.  A small quanity of rail for experimental purpose can be salvaged from used or odd bits of left over flex track.  Give it a try, you'll like the results.

JBB

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Posted by Lillen on Saturday, October 13, 2007 3:44 AM

When I start on my next layout I will try to make my own turnouts using Fast tracks jig as Selector many moons suggested. I want large turnouts and that is the best way to get them. Plus I want to be proud over yet another thing that I've done on my own.

 

Magnus

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Posted by marknewton on Saturday, October 13, 2007 10:09 AM
It's interesting that so many have responded by saying that handlaid track looks better than pre-fab/flex track. Here I have to disagree. I handlaid the track on my Iwakura module, and I was greatly disappointed by it's appearance. Even the smallest spikes I could get were overscale, and there was no tie plate detail like that on commercial track such as Peco, Tilllig, Central Valley or MicroEngineering, all brands that I had used before. While I agree that handlaid track frees you from the track geometry limiations of commercial track, I personally didn't think it was worth trading that off for the less-detailed appearance. I'm currently using a mixture of ME, CV and Peco.

Cheers,

Mark.
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Posted by GraniteRailroader on Saturday, October 13, 2007 10:41 AM

With ballasted track, how often do you actually see the tie plates, spikes, etc?

Even on the prototype alot of that detail is "hidden" by the ballast....

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Posted by selector on Saturday, October 13, 2007 12:11 PM

Granite, I think that Mark has given us the answer.  He noticed!  It makes no difference if the occasional visitor to a layout might turn their nose up over a miss like that, but each of us knows, or ought to know, what pleases our own eyes and sensibilities when it comes to our approach to "modelling".  For example, I have the odd visitor (in both senses of that word, BTW) who might rave over an aspect of my layout, but if I have determined that it still needs work, whose opinion will govern what changes will be make to that part of the layout?

I have seen others comment that handlaid track has its benefits, to be sure, but it takes an inordinate amount of detailed work to make it look as complete as plain old flextrack.  And, I do agree with you that, depending on what a person does in the way of weathering, it can be difficult to notice that track is missing some spikes or plates.

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Posted by fwright on Saturday, October 13, 2007 12:41 PM

The question is why handlay track and turnouts.

The appearance issue always comes up.  Handlaid track in the typical 1970s style in HO consisted of code 70 rail with oversize spikes every 5th tie.  Did it look better than Atlas code 100 flex track and Custom Line turnouts (pretty much standard then)?  Yes!  Does 1970s style handlaid track look better than ME flex track or CV tie strips with their tie plate detail, non-perfect alignment of ties, near scale-size spikeheads, etc?  Yes and no, depending on weathering, painting, and what details matter to YOUR eyes.  It also depends very much on what era you are modeling.  ME flex track is not so great for a 19th Century or even early 20th Century short lines, where tie plates don't appear in prototype pictures, ties were not creosoted, and some (or even most) of the ties were hand-hewn.

But handlaid track can also be done a lot better, but will take more time.  Scale size spikes, tie plates, joint bars, and other details are available from http://www.proto87.com/.  You can now make handlaid track just as realistic as any commercial offering.

The reliability issue has been discussed.

Ultimately, it's a choice as to whether to hand lay track or buy commercial.  Just like it is a choice to buy RTR cars or kits or scratch build.  You can buy RTR cars that are very, very close to the equal of what most of us could scratch build.  Not every RTR car available is going to meet the scratchbuilt standard, but there are some.  The same with track.  Handlaid track means consistent appearance and reliability standards set by you, the individual.  Some commercial track and turnouts may be very close to your handlaid standards, but certainly not all.

my thoughts, your choices

Fred W 

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Posted by tomikawaTT on Saturday, October 13, 2007 1:03 PM

To split your question into two parts:

Why handlay track?  No good reason that I can determine.  All of my `plain Jane' track is flex.

Why handlay turnouts:

  • Perfect gauge, and flangeways that meet NMRA standards.
  • Perfect alignment, no compromise with designed track plan to accommodate commercial turnout geometry.
  • Much less expensive than commercial products - but much more time-consuming.
  • Does not suffer from deficiencies built into commercial products - like too-long insulated frogs that cause short wheelbase electrical pickups to lose contact.

Just my My 2 cents [2c].  Other opinions may differ

Chuck (modeling Central Japan in 1964)

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Posted by Don Gibson on Saturday, October 13, 2007 6:30 PM

TTT's got it.

WHY handlay tunouts? - They're more WORK, (and PERFORM better). Worth it ?

NO. My trains stay on the track most of the time.

YES. I like thing to run more like a real railroad..

PREFAB turnouts have to make too many compromises to $ELL.  (The better ones cost more). Duh!

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