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UP Bailey yard fire and explosion

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Posted by Paul of Covington on Wednesday, September 20, 2023 1:18 AM

   So was the stuff in 55 gallon drums, or was it in glass bottles?  Or maybe the glass bottles were inside the drums?????

 

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Posted by tree68 on Tuesday, September 19, 2023 1:38 PM

caldreamer

Another possiblility is that if one or more of the drums leaked not only on to the pallets, but also on to the steel container floor reacting with steel becoming pechlorates.  If it did then the rough handling of humping could have created the right conditions for a fire and the subsequent explosion. 

According to what I've read, the car hadn't moved in several hours. 

I would suppose there is the possibility of a transferred shock, ie another car or cars impacting the string of cars within which the subject car was located.  

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Posted by caldreamer on Tuesday, September 19, 2023 1:26 PM

Another possiblility is that if one or more of the drums leaked not only on to the pallets, but also on to the steel container floor reacting with steel becoming pechlorates.  If it did then the rough handling of humping could have created the right conditions for a fire and the subsuquent explosion. 

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Posted by mudchicken on Tuesday, September 19, 2023 10:49 AM

blue streak 1

Love the irony of where this landed in the Trains news feed - right next to the article about shippers claiming that they shouldn't be liable whatsoever for their product while in transit.

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Posted by tree68 on Tuesday, September 19, 2023 9:59 AM

Euclid
To me, the lid found a distance from the container indicates that the lid separated from a drum due to the explosion.  This indicates that the explosion happened before the lid separated, and therefore the failure of the shipping container was not due the lid separating from the drum (if by “shipping container” you are referring to a drum).  

By shipping container, I mean the IM box.  There were reports of several explosions. One or more likely caused failure of the IM box, with a subsequent explosion sending the lid flying.

If the IM box had not failed, the lid would not have been found a distance from the site.  Aerial images showed the IM box failed.

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Posted by Euclid on Tuesday, September 19, 2023 7:40 AM

tree68

Just using the weight of water as a guideline (I have no idea what perchloric acid weighs - it's probably more than water) the volume of the acid was well over the 1000 pound placarding requirement (22,000 lbs, based on water).

That a drum lid was found a distance from the site certainly indicates that the shipping container failed.  Several explosions were noted, per the report, so no surprise.  The stuff clearly packs a kick.

The media report was pretty straightforward - I didn't detect any sensationalism, and aside from a possible delay in reporting the contents by UP, it doesn't sound like local government has any issues.  

Given reports of explosions and aerial images showing the container pretty messed up, it's not surprising that the placards may have been destroyed or otherwise made illegible.

 

To me, the lid found a distance from the container indicates that the lid separated from a drum due to the explosion.  This indicates that the explosion happened before the lid separated, and therefore the failure of the shipping container was not due the lid separating from the drum (if by “shipping container” you are referring to a drum).  

I have no conclusive opinion as to the cause of the explosion and fire, but mishandling the product seems most likely.  The fact that the load was humped while it was ordered Do Not Hump is a red flag, but there is no evidence that the humping impact was high enough to cause a breach of drums.  Usually such drums have to pass a drop test, which is likely to be much more disruptive than even an exceptionally high hump coupling impact.  

Another possible explanation for the incident is a spill during the filling of the drums.  The news article cites the possibility of spilling the Perchloric acid onto the wood shipping pallet under the drum where it then soaked into the wood and dried.  If this had occurred during the filling of the drums, prior to shipping, it would be a likely cause of the subsequent fire and explosion. 

The use of pallets made of wood seems unlikely due to the absorbency of wood.  But even if the pallets were made of non-absorbent plastic, the same fire-explosion risk due to spilled residue on the surface of the pallet would have existed.   

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Posted by BaltACD on Tuesday, September 19, 2023 7:07 AM

Post from Train Board

Hytec TrainBoard.com

I dealt with perchloric acid in school chem lab, nasty stuff. Stronger than Sulfuric or Hydrochloric acids. Here's a brief description.

Perchloric acid is a strong acid used for complete digestions of organic material. It is normally supplied in bottles of up to one gallon in capacity at 70-72% strength. In many respects, its hazards are similar to those of nitric acid, as both are strong oxidants.

It was carried in the container in glass bottles. It can be carried only in glass. There may have been combustible material also in the container. Possibly the container was dropped or jarred drastically which broke some of the acid bottles. All that had to happen was for the acid to find a combustible: cardboard, wooden crate, pallet, dirt residue on the container floor. Bingo, instant fire of near explosive proportions. Heat then would have caused a chain reaction.

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Posted by tree68 on Monday, September 18, 2023 11:20 PM

Just using the weight of water as a guideline (I have no idea what perchloric acid weighs - it's probably more than water) the volume of the acid was well over the 1000 pound placarding requirement (22,000 lbs, based on water).

That a drum lid was found a distance from the site certainly indicates that the shipping container failed.  Several explosions were noted, per the report, so no surprise.  The stuff clearly packs a kick.

The media report was pretty straightforward - I didn't detect any sensationalism, and aside from a possible delay in reporting the contents by UP, it doesn't sound like local government has any issues.  

Given reports of explosions and aerial images showing the container pretty messed up, it's not surprising that the placards may have been destroyed or otherwise made illegible.

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Posted by charlie hebdo on Monday, September 18, 2023 10:41 PM

Euclid
More news is coming out about the Bailey Yard explosion and fire.  A developing theory of cause points to rough handling of the railcar.  The car was subject to DO NOT HUMP, but it was humped anyway.  There were 50 drums of the Perchloric acid filled with 55 gallons each.  Reportedly, the drums were standing on wooden pallets and may have leaked due to the hump impact.  Perchloric acid can explode or catch fire if it comes in contact with wood. 
 
Here is a link to the news story:
 
Lincoln County Board says answers needed from U.P. on Bailey Yard explosion and fire
 
 

The standard canned response here will be to attack the media or local government folks.

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Posted by Euclid on Monday, September 18, 2023 8:59 PM
More news is coming out about the Bailey Yard explosion and fire.  A developing theory of cause points to rough handling of the railcar.  The car was subject to DO NOT HUMP, but it was humped anyway.  There were 50 drums of the Perchloric acid filled with 55 gallons each.  Reportedly, the drums were standing on wooden pallets and may have leaked due to the hump impact.  Perchloric acid can explode or catch fire if it comes in contact with wood. 
 
Here is a link to the news story:
 
Lincoln County Board says answers needed from U.P. on Bailey Yard explosion and fire
 
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Posted by blue streak 1 on Monday, September 18, 2023 8:05 AM

From where to where may tell us something?

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Posted by tree68 on Monday, September 18, 2023 7:03 AM

caldreamer
Why don't we wait until the factual report comes out?

What fun is that?

Besides, it's more like lining up questions we'd like answers to.

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Posted by caldreamer on Monday, September 18, 2023 6:44 AM

We do not know exactly the weight of the perchloric acid without the shipping documents.  All is speculation at this point.  I will be looking for the NTSB investiation report to find out exactly what happened. Why don't we wait until the factual report comes out?

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Posted by tree68 on Sunday, September 17, 2023 10:38 PM

I would expect that if a steel (or other metal) drum were to be used at all, it would be suitably lined.  

Given that it has been reported that the acid was in drums, there aren't a lot of choices.  Plastic would seem to be the most likely answer.  I don't think I've ever seen a glass 55 gallon drum.

Almost all of the references I found in searching for storing it indicate the need for secondary containment.  They also indicate that even cardboard can be an issue...

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Posted by Euclid on Sunday, September 17, 2023 8:45 PM

tree68

 

 
Euclid
And I wonder if Perchloric acid is routinely shipped this way, or if this may have been the first time. 

 

I would opine that this was hardly the first time.  The SDS I found emphasized keeping it away from steel, etc, meaning the drums were likely lined with a corrosion resistant substance.

My impression is that something failed, such as one of the drums or the corrosion protective lining therein.

 

I do not expect that the drums that directly contained the Perchloric acid were made of steel.  I was considering the heat building from sum shining on the shipping container which carried the drums, and then radiating that heat into the drums which I suspect were made of some type of plastic that would be chemically compatible with the Perchloric acid. 
 
I also doubt this was the first time the product was shipped this way because the odds seem against that.  But you never know.  The odds of the occurrence of the explosion might be higher if this was the first time.  I wonder how many times such an explosion and fire has happened with any type of transportation of Perchloric acid.  A chemical such as Perchloric acid, which can explode spontaneously and unexpectedly for a variety of finicky reasons, seems too dangerous to be near it.    
 
Apparently according to the following link, shipping Perchloric acid by sea is banned:
 
 
I am still checking for shipping the chemical by rail, but all searches lead to Bailey Yard. 
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Posted by tree68 on Sunday, September 17, 2023 8:28 PM

caldreamer

YES, UP would know the contents of the container. The shipping container would have the placards on the sides. If they did not the UP should not have accepted the container. As stated in an earlier post, the waybills which contain the contents of each shipment are sent to the railroad electronically.

I ask because of this:  

DOT Chart 15

  When the aggregate gross weight of all hazardous materials in non-bulk packages covered in Table 2 is less than 454 kg (1,001 lbs), no placard is required on a transport vehicle or freight container when transported by highway or rail [§172.504(c)].

So if the container had a mixed cargo of material with the hazmat making up less than a 1000 pound lot, no placard would be required on the container.  Conversely, if the container was placarded, it would tend to indicate that there was more than 1000 pounds of the material in the container. 

 

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Posted by caldreamer on Sunday, September 17, 2023 7:58 PM

YES, UP would know the contents of the container. The shipping container would have the placards on the sides. If they did not the UP should not have accepted the container. As stated in an earlier post, the waybills which contain the contents of each shipment are sent to the railroad electonically.

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Posted by tree68 on Sunday, September 17, 2023 5:25 PM

caldreamer
...perchloric acid concentrated up to 72 percent has to be placarded.  That means the the container would have to have 2 placards, one poison (6.1) and one for corrosive (8).

That certainly applies to the drums the acid was reportedly being shipped in.  Does it apply to the shipping container, regardless of volume?

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Posted by caldreamer on Sunday, September 17, 2023 3:12 PM

49usc172.102 (the hazardous materials table), perchloric acid concentrated up to 72 percent has to be placarded.  That means the the container would have to have 2 placards, one poison (6.1) and one for corrosive (8).  If perchloric acid comes in contact with any metal it can produce metalic pechlorates which can explode according to the SDS for perchloric acid. We do not know what material was used for these drums, so we are guessing.

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Posted by tree68 on Sunday, September 17, 2023 2:12 PM

Euclid
And I wonder if Perchloric acid is routinely shipped this way, or if this may have been the first time. 

I would opine that this was hardly the first time.  The SDS I found emphasized keeping it away from steel, etc, meaning the drums were likely lined with a corrosion resistant substance.

My impression is that something failed, such as one of the drums or the corrosion protective lining therein.

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Posted by Euclid on Sunday, September 17, 2023 12:13 PM

Here is a link that describes an accidental explosion of Perchloric acid:

https://www.jst.umn.edu/learning-experience-reports/past-lers/perchloric-acid-explosion

 

It has been reported that the Baily Yard fire involving Perchloric acid was preceded by an explosion.

Interestingly, the explosion occurred after the train had been stopped for some hours.  Among other precautions, this document states:  “Again NEVER heat perchloric acid even in diluted solutions”

I don’t know how much heat is too much, but I wonder about the interior of a metal shipping container standing still in the hot sun of a clear summer day.  I also wonder how much space there is for the Perchloric acid to expand as it warms up inside of the 55 gallon drums if they are sealed tight. 

And I wonder if Perchloric acid is routinely shipped this way, or if this may have been the first time. 

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Posted by David1005 on Saturday, September 16, 2023 6:28 PM

What I recall from my railroad days is that the commodity in a freight car was identified because the rate depended on what was being shipped. In the case of a container, what is being shipped is the container, not it's content. So then identifying the content reverts back to the rules on shipping hazardous material.  Getting container content, even an accurate weight, was a problem when there was an issue. They started using scales built into the container lifting machines to get weights so they knew which container to put on top and to not overload the rail car.

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Posted by jeffhergert on Saturday, September 16, 2023 2:03 PM

We seem to be talking about two types of paperwork. One is the waybill, the other is the train list. Paper waybills are no longer used. It's all in the computer. The train list is what the crews carry, or access on the railroad issued electronic device. (They want and think they can go paperless, but I think it's not practical for all items.) The train list, still called by some as the "wheel" or "wheel report," is generated by the computer using info from the waybills of the cars. I've looked up a waybill before. It has all the info the old paper ones do, but it doesn't look anything like the old paper ones.

Train lists only have so much room for listing the lading being carried. On a FAK type load, the container will only be listed as MIXFRT. If there is hazmat sufficient to require placards and shipping info, each piece of hazmat will have all the info, just as a tank car of hazmat would. If their are multiple classifications of hazmat in the same container, each would be listed separately and each have the hazmat shipping info.

In an ordinary container of mixed freight, no hazmat, the crew won't know the contents of said container, but the railroad does. The crew in this case doesn't need to know whether it's loaded with anything from soup to nuts. Only that it won't go "boom" if involved in a derailment. 

If the car, with the container, wasn't in a train or not yet scheduled to be moved by a yard engine, no one in the yard might have a list of any kind. The first person to see the smoke would immediately call the yardmaster or other authority and say there's a car on fire on track whatever. The closer the observer is the more details can be given. The yardmaster will then look up the tracks, maybe even adjacent tracks to be sure, looking for cars with nasty stuff in them. A yard is probably the best place for something like this to happen. It's the one location that complete info can be quickly accessed and proper authorities notified. 

Jeff 

 

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Posted by Euclid on Saturday, September 16, 2023 7:59 AM

PNWRMNM

 

 
Euclid
The shipping papers for intermodal shipments, for the most part DO NOT SPECIFY the actual material being shipped.  Freight All Kinds - is not a specific description of the contents of intermodal shipments.   Do we know for sure that this Perchloric acid was being handled as Freight of all Kinds?  Or is this just an assumption?  It seems a bit odd that dangerous hazmat could be shipped with the packaging and precautions left to the discretion of the shipper. 

 

FAK is a rate making description ONLY.

With very few exceptions shippers must properly describe any and all hazardous materials they offer for transportation. Since UP was able to identify the material quickly, I conclude that the material was properly described as required.

Mac McCulloch

Former Bureau of Explosives Inspector

 

=================================
 
Euclid
The shipping papers for intermodal shipments, for the most part DO NOT SPECIFY the actual material being shipped.  Freight All Kinds - is not a specific description of the contents of intermodal shipments.   Do we know for sure that this Perchloric acid was being handled as Freight of all Kinds?  Or is this just an assumption?  It seems a bit odd that dangerous hazmat could be shipped with the packaging and precautions left to the discretion of the shipper. 
 
 
 
FAK is a rate making description ONLY.
With very few exceptions shippers must properly describe any and all hazardous materials they offer for transportation. Since UP was able to identify the material quickly, I conclude that the material was properly described as required.
Mac McCulloch
Former Bureau of Explosives Inspector
=================================
 
 
 
 
Mac,
Thanks for your clarification, but at the top of your post, the quote that you attribute to me (to which I have added blue and red designation in a copy immediately above) mistakenly includes the comment by Balt (in blue).  What I said (in red) was asking for clarification from Balt (in blue).  
 
Balt introduced the topic of FAK, which sounded to me as though there would have been no way to know the Perchloric acid was being shipped; with the shipment details and packaging being entirely at the discretion of the shipper.  To me, especially with hazmat, this seemed unbelievable.  That is why I asked my question in red. 
 
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Posted by PNWRMNM on Saturday, September 16, 2023 5:06 AM

Euclid
The shipping papers for intermodal shipments, for the most part DO NOT SPECIFY the actual material being shipped.  Freight All Kinds - is not a specific description of the contents of intermodal shipments.   Do we know for sure that this Perchloric acid was being handled as Freight of all Kinds?  Or is this just an assumption?  It seems a bit odd that dangerous hazmat could be shipped with the packaging and precautions left to the discretion of the shipper. 

FAK is a rate making description ONLY.

With very few exceptions shippers must properly describe any and all hazardous materials they offer for transportation. Since UP was able to identify the material quickly, I conclude that the material was properly described as required.

Mac McCulloch

Former Bureau of Explosives Inspector

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Posted by tree68 on Friday, September 15, 2023 10:24 PM

UN1873

The Emergency Response Guide can be found here:

  https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/2020-08/ERG2020-WEB.pdf

One SDS I found has the NFPA 704 as Health: 3, Flammability: 0, Instability: 3, with an oxidizer modifier.

They expand on that with: 

Reactive Hazard - Yes

Stability - Oxidizer: Contact with combustible/organic material may cause fire.

Conditions to Avoid - Incompatible products. Excess heat. Combustible material.

Incompatible Materials - Strong oxidizing agents, Finely powdered metals, Organic materials, Amines, Alcohols, Strong reducing agents, Combustible material

So, by itself, it's not a fire hazard.  But if you combine it with certain other things, watch out.

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Posted by blue streak 1 on Friday, September 15, 2023 7:46 PM

Lot of explaiing.  My Out of date Haz Mat book not available.  Was shipper's book current? Were all persons that hamdled this Haz Mat current and not lacking recurrent training? Shipper becomes the target. Did shipper have license to send this product and did shipper have any restrictions?

This product appears to be a Haz Mat explosive.If so probably be plackard one of the 3 explosive number 1s?  What was the total weight of the whole product shipment?.  Was it shipped in one container or many required to not exeed a certain weight?  Any separation requirements?

Was or Did driver examine load before it was sealed?  Any possible load shifts along the way truck or railcar?

Was product free of contaminants to restrict combusstion? 

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Posted by Overmod on Friday, September 15, 2023 7:16 PM

Perchloric acid is a strong peroxide former -- those crystals are peroxides, and shock-sensitive, and explosive.

For a discussion in general:

https://safety.fsu.edu/safety_manual/supporting_docs/Peroxides%20in%20depth%20discussion.pdf

 

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Posted by Euclid on Friday, September 15, 2023 7:03 PM

tree68

 

 
Euclid
Do we know for sure that this Perchloric acid was being handled as Freight of all Kinds?  Or is this just an assumption?  It seems a bit odd that dangerous hazmat could be shipped with the packaging and precautions left to the discretion of the shipper. 

 

I think we're just covering possible bases, particularly if the container was not placarded.  At this point, we don't that that it wasn't.

Given that the material was apparently identified early on, one might be safe in assuming that it was in a placarded container or that the contents were otherwise identified.  Actually, CHEMTREC may have had that information based on the ID of the container.

Per a news report, the perchloric acid was in 55 gallon drums.  That might tend to indicate that the container in question was fully loaded with them.

The container on top of the one in question contained memory foam - which is going to make for a pretty smoky fire.

The MSDS (SDS) for perchloric acid mentions that it may react with metal.  (Opinion Alert) Perhaps one of the containers failed (however slightly) and the resultant corrosion caused a larger release.

(Opinion Alert)  If this was a mixed shipment, there could have been a reaction with some other substance.

We'll have to wait until more information is forthcoming, if it's made public.

 

Yes, it will be interesting to learn what caused this.  I read some information about Perchloric acid and it sounds quite dangerous with its vapors being able to rapidly erode eyes and skin.  One source said that in process application, it has been known to condense on the inside of ductwork and form fine, dry crystals that are highly explosive.  

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Posted by tree68 on Friday, September 15, 2023 6:18 PM

Euclid
Do we know for sure that this Perchloric acid was being handled as Freight of all Kinds?  Or is this just an assumption?  It seems a bit odd that dangerous hazmat could be shipped with the packaging and precautions left to the discretion of the shipper. 

I think we're just covering possible bases, particularly if the container was not placarded.  At this point, we don't that that it wasn't.

Given that the material was apparently identified early on, one might be safe in assuming that it was in a placarded container or that the contents were otherwise identified.  Actually, CHEMTREC may have had that information based on the ID of the container.

Per a news report, the perchloric acid was in 55 gallon drums.  That might tend to indicate that the container in question was fully loaded with them.

The container on top of the one in question contained memory foam - which is going to make for a pretty smoky fire.

The MSDS (SDS) for perchloric acid mentions that it may react with metal.  (Opinion Alert) Perhaps one of the containers failed (however slightly) and the resultant corrosion caused a larger release.

(Opinion Alert)  If this was a mixed shipment, there could have been a reaction with some other substance.

We'll have to wait until more information is forthcoming, if it's made public.

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