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UP Bailey yard fire and explosion

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Posted by Euclid on Wednesday, September 27, 2023 8:27 AM
Here is a hypothetical scenario that seems probable.  It was reported that the quantity of 55-gallon drums on the load was 50 drums.  I assume they were placed on pallets for handling with fork lifts.  If there were say 4 drums on each pallet, the 4 of them would probably be banded together.  So a hard impact of the railcar would tend to cause the pallets to slide on the floor. 
 
The drums might also tip to some degree, either with or without tipping the pallets.  I can imagine drums colliding with each other similar to a slack run-in of cars.  In other words, the whole mass of drums would move as one and collide with the wall of the shipping box container.  With this amount of collision force applied to squeezing the drums leading this slide event, some of them may have been squeezed to the point of deformation or crushing. 
 
I have received paint shipments from UPS that have the cans crumpled inward and the lids popped open, with the paint saturating the packaging cushion material.  Obviously, the partial crushing of the cans caused a buildup of pressure inside of them, and that pressure spike forced the lids to disengage and pop open.  I can imagine something similar happening to the Perchloric acid drums. 
 
Maybe the drum lid found separated in this incident was initially popped open by the humping impact.  This would have caused the Perchloric acid to have sprayed out onto interior surfaces of the shipping box/container.  Then depending on what the product contacted, and the interior temperature of the car, a detonation or ignition was spontaneously produced some hours later. 
 
I conclude that for this product to be shipped by rail in drums, all drums should be absolutely locked into position on an individual basis, into a common locking template, engaging the drums at their tops and bottoms.  With this containment; if the railcar experiences a rolling impact with other cars; the only force that acts on the load is the Perchloric acid being forced against the insides of the drum walls.
 
The pallets too should be set in a tight pattern, contacting each other, so they cannot slide relative to each other.  So, all 50 drums would be locked together as one assembly.  Maybe the drum top template would be made to be the same size as the pallets and feature the same characteristic of the 4-drum anchoring as the pallets have.  Then the entire load of drums, with their top and bottom anchoring would be also latched down to the floor of the shipping container.  With all of this, nothing could move except for some minor waves of the Perchloric acid. 
 
It would be very interesting to see just what was used in drum loading of the railcar that ignited at Bailey Yard.  I am  guessing it was 4 drums standing loose on a wooden pallet, and a couple of bands wrapped around the 4 drums to prevent one or more falling off when being handled by a forklift; In other words, a totally shiftable load. 
 
Ideally this load should have an impact recorder that keeps a record and transmits it out of the box. 
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Posted by Shadow the Cats owner on Tuesday, September 26, 2023 10:38 AM

This is supposed to be the standard used for this.  However some will call them less than scrupulous carriers won't use them.  They think that it isn't that bad or they won't have trouble.  They literally are playing with people's lives with how they treat hazmat sometimes.  But until the fmcsa or other alphabet agencies that regulate how stuff like this is shipped step up accidents like what happened in North Platte will happen.  

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Posted by Euclid on Tuesday, September 26, 2023 7:44 AM

Shadow the Cats owner

How we require it to be shipped is sealed ceramic containers we require a double o rings silicone seal secondary sealed on the outside with wax then it's placed inside a framework of the water-filled container.  We basically nest the acid container inside another container full of water.  We've never had a release of it that was undesired.  But when we're moving it we'll have a team on the truck.  This stuff is to freaking nasty to play with and we routinely play with the worst of the worst in corrosive world.  So if we're scared to mess with this crap I don't really want it messed around with.  

 

Did your company independently develop that packing method using the ceramic containers, O-ring seals, and placing the acid container inside of a second container filled with water?  Or was that method provided by the manufacturer of the Perchloric acid?  
 
How much Perchloric acid did the acid container hold?  And how much water was in the surrounding container?  What was the water container made of?  It sounds very well thought out.  Was the water jacket intended to reduce any shock the acid container received in shipping?
 
The only information I have seen reported in the news was that the shipment contained 55-gallon drums of the Perchloric acid, and there were 50 of those drums loaded inside of a shipping container. 
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Posted by Cotton Belt MP104 on Monday, September 25, 2023 1:30 PM

This info below is NOT to explain fully or minimize the perchloric explosion. As Jeff has said, we need a lot more information.

Upon research, I discovered .....but aqueous solutions up to approximately 70% by weight at room temperature are generally safe. 

Thus the comment about food/drugs may be applicable, when mentioned in the Trains News article several days ago.  After all, look at almost all your medicine.... it contains hydrochloric acid.  HCl (often in the name of the medicine). endmrw0925231320

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Posted by Shadow the Cats owner on Monday, September 25, 2023 12:51 PM

How we require it to be shipped is sealed ceramic containers we require a double o rings silicone seal secondary sealed on the outside with wax then it's placed inside a framework of the water-filled container.  We basically nest the acid container inside another container full of water.  We've never had a release of it that was undesired.  But when we're moving it we'll have a team on the truck.  This stuff is to freaking nasty to play with and we routinely play with the worst of the worst in corrosive world.  So if we're scared to mess with this crap I don't really want it messed around with.  

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Posted by Euclid on Monday, September 25, 2023 9:10 AM

Shadow the Cats owner

Peracholric acid has a reportable quantity of anything meaning if you have an ounce of this stuff you'd better have corrosive placards in place. It loves to react with anything organic or that has carbonates. It's considered more dangerous than red nitric acid will explosive react with wood metal glass and certain plastics.  If being shipped in liquid then it requires Ceramic lined containers held in suspension in water.  We sometimes haul it but if we do the rate we charge well let's just say our customers don't ask us to move it very often.  We start the rate at 20 a mile for us to move it.  

 

Thanks for that information.  About the only thing I have found on transporting Perchloric acid deals with transporting it across a room in tiny quantities.  So I am curious about the part of your comment that I have highlighted in blue.  It sounds like a way to cushion the containers holding the acid.  But it raises questions about how that is actually done, and the exact reason behind it.  The shipment that ignited/detonated in the Bailey Yard was 50 drums holding 55 gallons each.  

What else can you tell us about the shipping method you mentioned?

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Posted by Shadow the Cats owner on Sunday, September 24, 2023 10:27 PM

Peracholric acid has a reportable quantity of anything meaning if you have an ounce of this stuff you'd better have corrosive placards in place. It loves to react with anything organic or that has carbonates. It's considered more dangerous than red nitric acid will explosive react with wood metal glass and certain plastics.  If being shipped in liquid then it requires Ceramic lined containers held in suspension in water.  We sometimes haul it but if we do the rate we charge well let's just say our customers don't ask us to move it very often.  We start the rate at 20 a mile for us to move it.  

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Posted by jeffhergert on Friday, September 22, 2023 6:35 PM

There's an article from the North Platte Bulletin newspaper that quotes one of the public officials saying the car went over the hump at 530am, the source of that info isn't given. One of the pictures, if captioned properly, shows that car and some other intermodal cars towards the west end of one of the sub yards within the complex. The flow of both humps goes west to east. It's not in one of the hump bowl tracks, so if humped it must have been moved.

Looking at a map of Bailey Yard, it's hard to place the car's location. I almost think it could be the west end of the eastbound receiving yard, but that doesn't look quite right either. The way the tracks are arranged, with car men's roads between groups of 2 tracks suggest one of the departure yards, but with those I think there should be more tracks in the background. 

There are links available, but I'm posting this from my phone. The NP Bulletin article was from 9/18, there is Bailey Yard map available on the Trains website. That map is from about 2010.

Until a definite statement from a UP official or FRA report says the car went over the hump, I'll be skeptical. I wonder if it was in a block of IM in a manifest and the rest of the manifest cars where humped that morning.

The article, has I think others have too, state that the local responders had to talk to people in Cheyenne to find out the contents. This is perplexing. It seems like they were going through channels instead of talking to someone in NP. 

I'm guessing the first report of the car involved being batteries was someone looking at a track list and noticing a container with lithium ion batteries and thinking, given experiences with those-an autorack of Teslas went up in flame at NP, thought those were involved. They may have seen the listing of the acid but like most of us, probably didn't have clue towards it's volatility. 

Given it's bad reaction with seemingly almost everything, it's surprising there isn't more incidents. Just using it in a manufacturing process, let alone transport would seem problematic. 

Jeff

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Posted by tree68 on Friday, September 22, 2023 6:18 PM

Euclid
However, the point you obviously intend to make by the use of the word “secondary” is the part of the definition meaning “less important than.”  You appear to be making that point simply to downplay the disaster. 

Don't humor yourself.  That is NOT what I meant.

I'd explain it, but you probably wouldn't get it.

I'll probably get dinged for that, but it had to be said.

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Posted by Euclid on Friday, September 22, 2023 5:39 PM

tree68

 

 
Euclid
Axles will always break or burn off, but if a lot of hazmat explodes and burns as a result, I would not dismiss that as “secondary” just because it was caused by a broken axle, which came first. 

 

As devastating as a hazmat incident is, it's still secondary to whatever caused the accident in the first place.  The primary cause of the incident is the mechanical failure, without which the hazmat incident would not have occurred.

I would opine the primary concern of the investigators at East Palestine was not the hazmat - it was the burned axle and the lack of detection and action that resulted in the incident.

 

I agree with your point that the explosion and fire was secondary if you only mean that it came second after the failure of the hotbox detection system that presumably caused the derailment, explosion, and fire involving a variety of hazmat loads.
 
However, the point you obviously intend to make by the use of the word “secondary” is the part of the definition meaning “less important than.”  You appear to be making that point simply to downplay the disaster. 
 
You can say that the disaster would not have happened if there had been no detector failure.  However, there are many other events that could have led to the same hazmat derailment catastrophe, so we know that fixing the hotbox detection system will not alone prevent future hazmat derailment catastrophes. 
 
The relevant point is that between the triggering event and the disaster that followed, the latter was far more costly, troublesome, traumatic, and dangerous.  It is not even over until we learn the probability of long term health effects on the residents and workers.
 
Do you really think the Norfolk Southern believes that the hotbox detection system failure was their biggest headache?  A mere broken axle, even if it caused a derailment; may not have even made the news.  
 
Last I heard, the cost of the East Palestine wreck is now around $1-billion, and I am sure it is still rising.  NS is demanding that the chemical manufacturing industry share the cost.  If you want to prevent such a catastrophe in the future, I think way more needs to be done besides just making hot box detectors more reliable.  And while the trigger of this disaster may have been a failure of the hotbox detector, the truly essential ingredient was the shipping of the hazmat.  So, under the existing operations, the only way to prevent this type of hazmat catastrophe is to not ship hazmat by rail.     
 
Therefore, the real solution will focus on better detection systems, onboard and wayside; dedicated hazmat trains with enhanced comprehensive sensing and monitoring of cargo condition; and increased railcar breach resistance. 
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Posted by Erik_Mag on Friday, September 22, 2023 12:02 AM

CSSHEGEWISCH
NTSB investigates a lot more than railroad accidents, aviation issues take up much of their time and manpower.

The kind of investigating that the NTSB does roughly (ahem) falls in the tracks of what the Civil Aeronautics Board was doing for airliner accidents. The ICC did investigate RR accidents but not to the level of detail that the CAB did with fatal airliner accidents, e.g. re-assembling the airframe from bits and pieces of debris.

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Posted by caldreamer on Thursday, September 21, 2023 8:58 PM

I think the investigation will focus on the following factors:

1. How was the commodity packed?

2. How was the commodity secured in the container by the shipper knowing how dangerous it is?

3. Which UP employee authorized the car to be sent over the hump and why did he do so when the container was marked DO NOT HUMP?

4. Why did'nt the hump yard master prevent the car from going over the hump?

 

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Posted by tree68 on Thursday, September 21, 2023 7:33 PM

Euclid
Axles will always break or burn off, but if a lot of hazmat explodes and burns as a result, I would not dismiss that as “secondary” just because it was caused by a broken axle, which came first. 

As devastating as a hazmat incident is, it's still secondary to whatever caused the accident in the first place.  The primary cause of the incident is the mechanical failure, without which the hazmat incident would not have occurred.

I would opine the primary concern of the investigators at East Palestine was not the hazmat - it was the burned axle and the lack of detection and action that resulted in the incident.

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Posted by Euclid on Thursday, September 21, 2023 11:25 AM

tree68

 

 
Euclid
I think that is correct.  Somehow the process of shipping has to be made safer in order to handle this material.  That may true with other types of hazmat as well.  

 

The fact there there hasn't been a plethora of similar incidents involving this chemical speaks to said chemical having been shipped before with no problems.  

Assuming that reports of the car being humped are correct, this seems to be the smoking gun.  

If cars/containers carrying it have been humped without incident in the past, it would seem that the railroads handling it have been lucky so far.  This time caught up with them.

OTOH, if the railroads normally take "Do Not Hump" at face value and don't hump the cars, it would seem that they've been handling it pretty safely in the past.

No need for knee jerk reactions.

The railroads handle thousands of movements of hazmat daily, with danged few incidents.  In fact, incidents such as this one are quite rare.  Most of the hazmat incidents we hear of are secondary to some other issue - like the axle at East Palestine.  

 

Axles will always break or burn off, but if a lot of hazmat explodes and burns as a result, I would not dismiss that as “secondary” just because it was caused by a broken axle, which came first. 
 
I sense a rising tension over the cost of accidents involving hazmat and the question of who should pay the bill.  The railroads and the hazmat manufactures are each pointing the finger at each other. 
 
The immediate need is new product development to improve the shipping system in a way that makes it more tolerant of minor glitches such as broken axles.  Maybe we are approaching another link and pin coupler moment.   
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Posted by Euclid on Thursday, September 21, 2023 11:07 AM

caldreamer

BALTACD:

What about the NTSB? They are the premire investigators when it comes to accidents.  They will find the cause no matter how long it takes.

 

The timeline for NTSB investigations to run their course is constantly growing longer.  I am still waiting on the investigation of that collision between a rock truck and an Amtrak train in Missouri, and the derailment of an Amtrak train in western Montana a few years ago.  I speculated at the time that the cause of the Montana wreck was a sun kink.  Most recently it was reported that the derailment was caused by bent rails.  So I think we are almost there. 
 
For this Bailey Yard explosion, look to the FRA to issue a report within a few months at most.  
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Posted by BaltACD on Thursday, September 21, 2023 10:14 AM

caldreamer
BALTACD:

What about the NTSB? They are the premire investigators when it comes to accidents.  They will find the cause no matter how long it takes.

Without 'blood' the NTSB rarely gets involved.

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Posted by CSSHEGEWISCH on Thursday, September 21, 2023 10:08 AM

caldreamer

BALTACD:

What about the NTSB? They are the premire investigators when it comes to accidents.  They will find the cause no matter how long it takes.

 
NTSB investigates a lot more than railroad accidents, aviation issues take up much of their time and manpower.  This incident is relatively minor and probably won't make the cut for an NTSB investigation.
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Posted by caldreamer on Thursday, September 21, 2023 8:56 AM

BALTACD:

What about the NTSB? They are the premire investigators when it comes to accidents.  They will find the cause no matter how long it takes.

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Posted by BaltACD on Thursday, September 21, 2023 7:21 AM

In as much as the results of this incident didn't 'bleed' and cause loss of life, I doubt we will EVER learn the particulars of the indicent.

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Posted by BaltACD on Wednesday, September 20, 2023 10:11 PM

tree68
 
Euclid
I think that is correct.  Somehow the process of shipping has to be made safer in order to handle this material.  That may true with other types of hazmat as well.   

The fact there there hasn't been a plethora of similar incidents involving this chemical speaks to said chemical having been shipped before with no problems.  

Assuming that reports of the car being humped are correct, this seems to be the smoking gun.  

If cars/containers carrying it have been humped without incident in the past, it would seem that the railroads handling it have been lucky so far.  This time caught up with them.

OTOH, if the railroads normally take "Do Not Hump" at face value and don't hump the cars, it would seem that they've been handling it pretty safely in the past.

No need for knee jerk reactions.

The railroads handle thousands of movements of hazmat daily, with danged few incidents.  In fact, incidents such as this one are quite rare.  Most of the hazmat incidents we hear of are secondary to some other issue - like the axle at East Palestine.  

When it comes to Humping, the 'Do Not Hump' needs to be on more than placards on the car.  The DNH 'restriction' also needs to be on the shipping papers and also carried into the Carrier's 'Car & Train Data System'.  

I presume UP is like the other Class 1's and the switch lists are computer prepared using data from the Car & Train Data System.  If the DNH restriction doesn't make it to the switch list the Hump Yardmaster is working from, the car WILL NOT be given special handling.

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Posted by tree68 on Wednesday, September 20, 2023 7:46 PM

Euclid
I think that is correct.  Somehow the process of shipping has to be made safer in order to handle this material.  That may true with other types of hazmat as well.  

The fact there there hasn't been a plethora of similar incidents involving this chemical speaks to said chemical having been shipped before with no problems.  

Assuming that reports of the car being humped are correct, this seems to be the smoking gun.  

If cars/containers carrying it have been humped without incident in the past, it would seem that the railroads handling it have been lucky so far.  This time caught up with them.

OTOH, if the railroads normally take "Do Not Hump" at face value and don't hump the cars, it would seem that they've been handling it pretty safely in the past.

No need for knee jerk reactions.

The railroads handle thousands of movements of hazmat daily, with danged few incidents.  In fact, incidents such as this one are quite rare.  Most of the hazmat incidents we hear of are secondary to some other issue - like the axle at East Palestine.  

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Posted by Euclid on Wednesday, September 20, 2023 6:49 PM

tree68

 

 
Euclid
The only way to be sufficiently cautious would be to keep a safe distance from the load to avoid death or injury from a spontaneous explosion of the Perchloric acid.  Such a distance might be a minimum of 1,000 feet. 

 

Which means the car can't be coupled up to operate in a train, have a hand brake set, be inspected, or any of the other actions that require close proximity to the car. 

I think that is correct.  Somehow the process of shipping has to be made safer in order to handle this material.  That may true with other types of hazmat as well.  

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Posted by jeffhergert on Wednesday, September 20, 2023 6:34 PM

The one linked article that i read had a public official saying the car went over the hump with no citation of where that information came from. The same official later said some of his constituents who work at the yard said that company  emergency response protocols weren't followed exactly as set forth. I wonder if that's the same source for him saying the car had been humped. 

I was always under the impression that any loaded intermodal cars, container or trailer, usually weren't sent over the hump. Let alone one marked do not hump. There are bypass tracks for cars that can't go over the hump.

Not saying it couldn't or didn't happen but humping a prohibited car, even if it hadn't resulted in an explosion and fire, is a good way to get disciplined or fired.

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Posted by Backshop on Wednesday, September 20, 2023 5:06 PM

Between the FRA inspectors finding problems at Bailey and now this, it appears that UP is in the hot seat and BNSF and NS have been forgotten.

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Posted by tree68 on Wednesday, September 20, 2023 2:46 PM

Euclid
However beyond that information, I have seen no reason to conclude that the humping contributed to the explosion and fire.

If the normal impacts of humping a car caused damage within the box, well, there you go.

That damage may have caused a leakage that took several hours to manifest itself.

We've established that contact between the chemical and things like wood can cause a reaction.  

If this is a regularly shipped item, lack of previous incidents (none have been mentioned that I know of) would tend to suggest that it was the humping of the car that contributed to the issue.

This could come down partly to an insufficiently secured load.  

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Posted by Euclid on Wednesday, September 20, 2023 2:06 PM

BaltACD

The car involved - MAY - have gone over the Hump.  Two questions, did it roll to rest by coupling to cars already in the track?  Were subsequent cars switched into the track of the subject car and ended up coupling with it?

Humping a car and having it roll to a stop on a 'clear' track would not generate sufficient forces to upset a properly secured lading.

 

According to the news link I posted, the car involved –DID- go over the hump, and the car was ordered Do Not Hump.  However beyond that information, I have seen no reason to conclude that the humping contributed to the explosion and fire.  I would post the excerpt now, but the link is now behind a paywall.  Maybe it would open free to you if you have not yet opened it. 
 
The actual cause of the explosion and fire may have developed while the car was on railroad property, or it may have developed during packaging at the chemical manufacturer.
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Posted by tree68 on Wednesday, September 20, 2023 11:38 AM

Euclid
The only way to be sufficiently cautious would be to keep a safe distance from the load to avoid death or injury from a spontaneous explosion of the Perchloric acid.  Such a distance might be a minimum of 1,000 feet. 

Which means the car can't be coupled up to operate in a train, have a hand brake set, be inspected, or any of the other actions that require close proximity to the car.

I think this took pretty much everyone by surprise.  You can't predict what you don't know about.

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Posted by BaltACD on Wednesday, September 20, 2023 8:45 AM

The car involved - MAY - have gone over the Hump.  Two questions, did it roll to rest by coupling to cars already in the track?  Were subsequent cars switched into the track of the subject car and ended up coupling with it?

Humping a car and having it roll to a stop on a 'clear' track would not generate sufficient forces to upset a properly secured lading.

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Posted by Euclid on Wednesday, September 20, 2023 7:18 AM

tree68

 

 
caldreamer

Another possiblility is that if one or more of the drums leaked not only on to the pallets, but also on to the steel container floor reacting with steel becoming pechlorates.  If it did then the rough handling of humping could have created the right conditions for a fire and the subsequent explosion. 

 

According to what I've read, the car hadn't moved in several hours. 

I would suppose there is the possibility of a transferred shock, ie another car or cars impacting the string of cars within which the subject car was located.  

 

If switching impact was the factor that initiated the explosion and/or fire, I would not conclude that the combustion or detonation occurred at the same time as the impact.  I think it is also possible or likely that the impact damage breached one or more of the drums, which then leaked.  Then the leakage gradually set up the chemically unstable conditions that eventually arrived at critical chemical instability that resulted in detonation and/or ignition. 
 
The point I see is that a person walking past a carload of Perchloric acid, is subject to the possibility of being killed by unforeseen events unfolding inside of the load.  The only way to be sufficiently cautious would be to keep a safe distance from the load to avoid death or injury from a spontaneous explosion of the Perchloric acid.  Such a distance might be a minimum of 1,000 feet. 

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