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UP Bailey yard fire and explosion

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Posted by tree68 on Sunday, September 17, 2023 5:25 PM

caldreamer
...perchloric acid concentrated up to 72 percent has to be placarded.  That means the the container would have to have 2 placards, one poison (6.1) and one for corrosive (8).

That certainly applies to the drums the acid was reportedly being shipped in.  Does it apply to the shipping container, regardless of volume?

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Posted by caldreamer on Sunday, September 17, 2023 7:58 PM

YES, UP would know the contents of the container. The shipping container would have the placards on the sides. If they did not the UP should not have accepted the container. As stated in an earlier post, the waybills which contain the contents of each shipment are sent to the railroad electonically.

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Posted by tree68 on Sunday, September 17, 2023 8:28 PM

caldreamer

YES, UP would know the contents of the container. The shipping container would have the placards on the sides. If they did not the UP should not have accepted the container. As stated in an earlier post, the waybills which contain the contents of each shipment are sent to the railroad electronically.

I ask because of this:  

DOT Chart 15

  When the aggregate gross weight of all hazardous materials in non-bulk packages covered in Table 2 is less than 454 kg (1,001 lbs), no placard is required on a transport vehicle or freight container when transported by highway or rail [§172.504(c)].

So if the container had a mixed cargo of material with the hazmat making up less than a 1000 pound lot, no placard would be required on the container.  Conversely, if the container was placarded, it would tend to indicate that there was more than 1000 pounds of the material in the container. 

 

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Posted by Euclid on Sunday, September 17, 2023 8:45 PM

tree68

 

 
Euclid
And I wonder if Perchloric acid is routinely shipped this way, or if this may have been the first time. 

 

I would opine that this was hardly the first time.  The SDS I found emphasized keeping it away from steel, etc, meaning the drums were likely lined with a corrosion resistant substance.

My impression is that something failed, such as one of the drums or the corrosion protective lining therein.

 

I do not expect that the drums that directly contained the Perchloric acid were made of steel.  I was considering the heat building from sum shining on the shipping container which carried the drums, and then radiating that heat into the drums which I suspect were made of some type of plastic that would be chemically compatible with the Perchloric acid. 
 
I also doubt this was the first time the product was shipped this way because the odds seem against that.  But you never know.  The odds of the occurrence of the explosion might be higher if this was the first time.  I wonder how many times such an explosion and fire has happened with any type of transportation of Perchloric acid.  A chemical such as Perchloric acid, which can explode spontaneously and unexpectedly for a variety of finicky reasons, seems too dangerous to be near it.    
 
Apparently according to the following link, shipping Perchloric acid by sea is banned:
 
 
I am still checking for shipping the chemical by rail, but all searches lead to Bailey Yard. 
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Posted by tree68 on Sunday, September 17, 2023 10:38 PM

I would expect that if a steel (or other metal) drum were to be used at all, it would be suitably lined.  

Given that it has been reported that the acid was in drums, there aren't a lot of choices.  Plastic would seem to be the most likely answer.  I don't think I've ever seen a glass 55 gallon drum.

Almost all of the references I found in searching for storing it indicate the need for secondary containment.  They also indicate that even cardboard can be an issue...

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Posted by caldreamer on Monday, September 18, 2023 6:44 AM

We do not know exactly the weight of the perchloric acid without the shipping documents.  All is speculation at this point.  I will be looking for the NTSB investiation report to find out exactly what happened. Why don't we wait until the factual report comes out?

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Posted by tree68 on Monday, September 18, 2023 7:03 AM

caldreamer
Why don't we wait until the factual report comes out?

What fun is that?

Besides, it's more like lining up questions we'd like answers to.

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Posted by blue streak 1 on Monday, September 18, 2023 8:05 AM

From where to where may tell us something?

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Posted by Euclid on Monday, September 18, 2023 8:59 PM
More news is coming out about the Bailey Yard explosion and fire.  A developing theory of cause points to rough handling of the railcar.  The car was subject to DO NOT HUMP, but it was humped anyway.  There were 50 drums of the Perchloric acid filled with 55 gallons each.  Reportedly, the drums were standing on wooden pallets and may have leaked due to the hump impact.  Perchloric acid can explode or catch fire if it comes in contact with wood. 
 
Here is a link to the news story:
 
Lincoln County Board says answers needed from U.P. on Bailey Yard explosion and fire
 
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Posted by charlie hebdo on Monday, September 18, 2023 10:41 PM

Euclid
More news is coming out about the Bailey Yard explosion and fire.  A developing theory of cause points to rough handling of the railcar.  The car was subject to DO NOT HUMP, but it was humped anyway.  There were 50 drums of the Perchloric acid filled with 55 gallons each.  Reportedly, the drums were standing on wooden pallets and may have leaked due to the hump impact.  Perchloric acid can explode or catch fire if it comes in contact with wood. 
 
Here is a link to the news story:
 
Lincoln County Board says answers needed from U.P. on Bailey Yard explosion and fire
 
 

The standard canned response here will be to attack the media or local government folks.

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Posted by tree68 on Monday, September 18, 2023 11:20 PM

Just using the weight of water as a guideline (I have no idea what perchloric acid weighs - it's probably more than water) the volume of the acid was well over the 1000 pound placarding requirement (22,000 lbs, based on water).

That a drum lid was found a distance from the site certainly indicates that the shipping container failed.  Several explosions were noted, per the report, so no surprise.  The stuff clearly packs a kick.

The media report was pretty straightforward - I didn't detect any sensationalism, and aside from a possible delay in reporting the contents by UP, it doesn't sound like local government has any issues.  

Given reports of explosions and aerial images showing the container pretty messed up, it's not surprising that the placards may have been destroyed or otherwise made illegible.

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Posted by BaltACD on Tuesday, September 19, 2023 7:07 AM

Post from Train Board

Hytec TrainBoard.com

I dealt with perchloric acid in school chem lab, nasty stuff. Stronger than Sulfuric or Hydrochloric acids. Here's a brief description.

Perchloric acid is a strong acid used for complete digestions of organic material. It is normally supplied in bottles of up to one gallon in capacity at 70-72% strength. In many respects, its hazards are similar to those of nitric acid, as both are strong oxidants.

It was carried in the container in glass bottles. It can be carried only in glass. There may have been combustible material also in the container. Possibly the container was dropped or jarred drastically which broke some of the acid bottles. All that had to happen was for the acid to find a combustible: cardboard, wooden crate, pallet, dirt residue on the container floor. Bingo, instant fire of near explosive proportions. Heat then would have caused a chain reaction.

YMMV

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Posted by Euclid on Tuesday, September 19, 2023 7:40 AM

tree68

Just using the weight of water as a guideline (I have no idea what perchloric acid weighs - it's probably more than water) the volume of the acid was well over the 1000 pound placarding requirement (22,000 lbs, based on water).

That a drum lid was found a distance from the site certainly indicates that the shipping container failed.  Several explosions were noted, per the report, so no surprise.  The stuff clearly packs a kick.

The media report was pretty straightforward - I didn't detect any sensationalism, and aside from a possible delay in reporting the contents by UP, it doesn't sound like local government has any issues.  

Given reports of explosions and aerial images showing the container pretty messed up, it's not surprising that the placards may have been destroyed or otherwise made illegible.

 

To me, the lid found a distance from the container indicates that the lid separated from a drum due to the explosion.  This indicates that the explosion happened before the lid separated, and therefore the failure of the shipping container was not due the lid separating from the drum (if by “shipping container” you are referring to a drum).  

I have no conclusive opinion as to the cause of the explosion and fire, but mishandling the product seems most likely.  The fact that the load was humped while it was ordered Do Not Hump is a red flag, but there is no evidence that the humping impact was high enough to cause a breach of drums.  Usually such drums have to pass a drop test, which is likely to be much more disruptive than even an exceptionally high hump coupling impact.  

Another possible explanation for the incident is a spill during the filling of the drums.  The news article cites the possibility of spilling the Perchloric acid onto the wood shipping pallet under the drum where it then soaked into the wood and dried.  If this had occurred during the filling of the drums, prior to shipping, it would be a likely cause of the subsequent fire and explosion. 

The use of pallets made of wood seems unlikely due to the absorbency of wood.  But even if the pallets were made of non-absorbent plastic, the same fire-explosion risk due to spilled residue on the surface of the pallet would have existed.   

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Posted by tree68 on Tuesday, September 19, 2023 9:59 AM

Euclid
To me, the lid found a distance from the container indicates that the lid separated from a drum due to the explosion.  This indicates that the explosion happened before the lid separated, and therefore the failure of the shipping container was not due the lid separating from the drum (if by “shipping container” you are referring to a drum).  

By shipping container, I mean the IM box.  There were reports of several explosions. One or more likely caused failure of the IM box, with a subsequent explosion sending the lid flying.

If the IM box had not failed, the lid would not have been found a distance from the site.  Aerial images showed the IM box failed.

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Posted by mudchicken on Tuesday, September 19, 2023 10:49 AM

blue streak 1

Love the irony of where this landed in the Trains news feed - right next to the article about shippers claiming that they shouldn't be liable whatsoever for their product while in transit.

Mudchicken Nothing is worth taking the risk of losing a life over. Come home tonight in the same condition that you left home this morning in. Safety begins with ME.... cinscocom-west
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Posted by caldreamer on Tuesday, September 19, 2023 1:26 PM

Another possiblility is that if one or more of the drums leaked not only on to the pallets, but also on to the steel container floor reacting with steel becoming pechlorates.  If it did then the rough handling of humping could have created the right conditions for a fire and the subsuquent explosion. 

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Posted by tree68 on Tuesday, September 19, 2023 1:38 PM

caldreamer

Another possiblility is that if one or more of the drums leaked not only on to the pallets, but also on to the steel container floor reacting with steel becoming pechlorates.  If it did then the rough handling of humping could have created the right conditions for a fire and the subsequent explosion. 

According to what I've read, the car hadn't moved in several hours. 

I would suppose there is the possibility of a transferred shock, ie another car or cars impacting the string of cars within which the subject car was located.  

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Posted by Paul of Covington on Wednesday, September 20, 2023 1:18 AM

   So was the stuff in 55 gallon drums, or was it in glass bottles?  Or maybe the glass bottles were inside the drums?????

 

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Posted by Euclid on Wednesday, September 20, 2023 7:18 AM

tree68

 

 
caldreamer

Another possiblility is that if one or more of the drums leaked not only on to the pallets, but also on to the steel container floor reacting with steel becoming pechlorates.  If it did then the rough handling of humping could have created the right conditions for a fire and the subsequent explosion. 

 

According to what I've read, the car hadn't moved in several hours. 

I would suppose there is the possibility of a transferred shock, ie another car or cars impacting the string of cars within which the subject car was located.  

 

If switching impact was the factor that initiated the explosion and/or fire, I would not conclude that the combustion or detonation occurred at the same time as the impact.  I think it is also possible or likely that the impact damage breached one or more of the drums, which then leaked.  Then the leakage gradually set up the chemically unstable conditions that eventually arrived at critical chemical instability that resulted in detonation and/or ignition. 
 
The point I see is that a person walking past a carload of Perchloric acid, is subject to the possibility of being killed by unforeseen events unfolding inside of the load.  The only way to be sufficiently cautious would be to keep a safe distance from the load to avoid death or injury from a spontaneous explosion of the Perchloric acid.  Such a distance might be a minimum of 1,000 feet. 
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Posted by BaltACD on Wednesday, September 20, 2023 8:45 AM

The car involved - MAY - have gone over the Hump.  Two questions, did it roll to rest by coupling to cars already in the track?  Were subsequent cars switched into the track of the subject car and ended up coupling with it?

Humping a car and having it roll to a stop on a 'clear' track would not generate sufficient forces to upset a properly secured lading.

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Posted by tree68 on Wednesday, September 20, 2023 11:38 AM

Euclid
The only way to be sufficiently cautious would be to keep a safe distance from the load to avoid death or injury from a spontaneous explosion of the Perchloric acid.  Such a distance might be a minimum of 1,000 feet. 

Which means the car can't be coupled up to operate in a train, have a hand brake set, be inspected, or any of the other actions that require close proximity to the car.

I think this took pretty much everyone by surprise.  You can't predict what you don't know about.

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Posted by Euclid on Wednesday, September 20, 2023 2:06 PM

BaltACD

The car involved - MAY - have gone over the Hump.  Two questions, did it roll to rest by coupling to cars already in the track?  Were subsequent cars switched into the track of the subject car and ended up coupling with it?

Humping a car and having it roll to a stop on a 'clear' track would not generate sufficient forces to upset a properly secured lading.

 

According to the news link I posted, the car involved –DID- go over the hump, and the car was ordered Do Not Hump.  However beyond that information, I have seen no reason to conclude that the humping contributed to the explosion and fire.  I would post the excerpt now, but the link is now behind a paywall.  Maybe it would open free to you if you have not yet opened it. 
 
The actual cause of the explosion and fire may have developed while the car was on railroad property, or it may have developed during packaging at the chemical manufacturer.
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Posted by tree68 on Wednesday, September 20, 2023 2:46 PM

Euclid
However beyond that information, I have seen no reason to conclude that the humping contributed to the explosion and fire.

If the normal impacts of humping a car caused damage within the box, well, there you go.

That damage may have caused a leakage that took several hours to manifest itself.

We've established that contact between the chemical and things like wood can cause a reaction.  

If this is a regularly shipped item, lack of previous incidents (none have been mentioned that I know of) would tend to suggest that it was the humping of the car that contributed to the issue.

This could come down partly to an insufficiently secured load.  

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Posted by Backshop on Wednesday, September 20, 2023 5:06 PM

Between the FRA inspectors finding problems at Bailey and now this, it appears that UP is in the hot seat and BNSF and NS have been forgotten.

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Posted by jeffhergert on Wednesday, September 20, 2023 6:34 PM

The one linked article that i read had a public official saying the car went over the hump with no citation of where that information came from. The same official later said some of his constituents who work at the yard said that company  emergency response protocols weren't followed exactly as set forth. I wonder if that's the same source for him saying the car had been humped. 

I was always under the impression that any loaded intermodal cars, container or trailer, usually weren't sent over the hump. Let alone one marked do not hump. There are bypass tracks for cars that can't go over the hump.

Not saying it couldn't or didn't happen but humping a prohibited car, even if it hadn't resulted in an explosion and fire, is a good way to get disciplined or fired.

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Posted by Euclid on Wednesday, September 20, 2023 6:49 PM

tree68

 

 
Euclid
The only way to be sufficiently cautious would be to keep a safe distance from the load to avoid death or injury from a spontaneous explosion of the Perchloric acid.  Such a distance might be a minimum of 1,000 feet. 

 

Which means the car can't be coupled up to operate in a train, have a hand brake set, be inspected, or any of the other actions that require close proximity to the car. 

I think that is correct.  Somehow the process of shipping has to be made safer in order to handle this material.  That may true with other types of hazmat as well.  

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Posted by tree68 on Wednesday, September 20, 2023 7:46 PM

Euclid
I think that is correct.  Somehow the process of shipping has to be made safer in order to handle this material.  That may true with other types of hazmat as well.  

The fact there there hasn't been a plethora of similar incidents involving this chemical speaks to said chemical having been shipped before with no problems.  

Assuming that reports of the car being humped are correct, this seems to be the smoking gun.  

If cars/containers carrying it have been humped without incident in the past, it would seem that the railroads handling it have been lucky so far.  This time caught up with them.

OTOH, if the railroads normally take "Do Not Hump" at face value and don't hump the cars, it would seem that they've been handling it pretty safely in the past.

No need for knee jerk reactions.

The railroads handle thousands of movements of hazmat daily, with danged few incidents.  In fact, incidents such as this one are quite rare.  Most of the hazmat incidents we hear of are secondary to some other issue - like the axle at East Palestine.  

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Posted by BaltACD on Wednesday, September 20, 2023 10:11 PM

tree68
 
Euclid
I think that is correct.  Somehow the process of shipping has to be made safer in order to handle this material.  That may true with other types of hazmat as well.   

The fact there there hasn't been a plethora of similar incidents involving this chemical speaks to said chemical having been shipped before with no problems.  

Assuming that reports of the car being humped are correct, this seems to be the smoking gun.  

If cars/containers carrying it have been humped without incident in the past, it would seem that the railroads handling it have been lucky so far.  This time caught up with them.

OTOH, if the railroads normally take "Do Not Hump" at face value and don't hump the cars, it would seem that they've been handling it pretty safely in the past.

No need for knee jerk reactions.

The railroads handle thousands of movements of hazmat daily, with danged few incidents.  In fact, incidents such as this one are quite rare.  Most of the hazmat incidents we hear of are secondary to some other issue - like the axle at East Palestine.  

When it comes to Humping, the 'Do Not Hump' needs to be on more than placards on the car.  The DNH 'restriction' also needs to be on the shipping papers and also carried into the Carrier's 'Car & Train Data System'.  

I presume UP is like the other Class 1's and the switch lists are computer prepared using data from the Car & Train Data System.  If the DNH restriction doesn't make it to the switch list the Hump Yardmaster is working from, the car WILL NOT be given special handling.

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Posted by BaltACD on Thursday, September 21, 2023 7:21 AM

In as much as the results of this incident didn't 'bleed' and cause loss of life, I doubt we will EVER learn the particulars of the indicent.

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Posted by caldreamer on Thursday, September 21, 2023 8:56 AM

BALTACD:

What about the NTSB? They are the premire investigators when it comes to accidents.  They will find the cause no matter how long it takes.

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