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Vinyl Chloride “Controlled Burn” East Palestine Derailment Surprising News

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Posted by Euclid on Thursday, July 13, 2023 9:17 AM

MidlandMike

 

 
Euclid
...  The EPA also confirmed that there was no danger of explosion.  So where did this dire warning come from?  Nobody seems to know.  No verification was sought or executed.  Once the original consensus was achieved, no further listening, skepticism, or verification was needed or wanted because a decision had been made.   

 

EPA said they had no real time information, so how could they have affected the incident commands decision.  As part of my hazmet training, regarding unified incident command procedures, as I recall they do a review afterward to see if it was appropriate and if procedures need adjustment in furure incidents. 

 

I understand your point and have watched the video segment several times even before starting this thread, in order to try to interpret the comment.  I must assume that the intent was not to invalidate and dismiss the claims made prior to the statement. 
 
The person in the light blue shirt who makes the statement is presumably from the manufacturer, which is OxyVinyls, and he refers to someone named “Steve” who is apparently a rep from OxyVinyls, who was providing technical information to Norfolk Southern.  Apparently, OxyVinyls staff was on-site at the derailment, and were providing technical advice to Norfolk Southern regarding how to deal with the derailed tank cars containing the OxyVinyls product.
 
Then the person speaking in the blue shirt says OxyVinyls did not have access to real-time information.  The obvious questions are:  “Why not?” and, “What effect does the lack of access to real-time information have on the advice provided by OxyVinyls?”
 
Without an answer, the point makes no sense to me. 
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Posted by Overmod on Thursday, July 13, 2023 9:45 AM

In this context, 'access to real-time information' largely means that no one at OxyVinyls was being provided with periodically-updated readings of temperature or other information about the state of that car, or the other four.

Perhaps a clear recommendation the NTSB might make, or a NPRM include, is that a manufacturer, owner, or even a clearinghouse like CHEMTREC be provided in "as near realtime as possible" with all the information first responders are capturing and using in their incident response.  Note that this can and perhaps should be conducted in parallel without going through 'incident command'  or any political or other watchdogging that might delay or censor it.

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Posted by tree68 on Thursday, July 13, 2023 12:52 PM

Overmod
Note that this can and perhaps should be conducted in parallel without going through 'incident command'...

Unified incident command means all the players are essentially in the same room.  If OxyVinyls was on scene, they should have had a rep in the command post.

If EPA didn't have anything resembling realtime information, and OxyVinyls didn't have any realtime information, who did?  Anyone?  Bueller?

ICS shouldn't be a bureaucratic impediment.  The idea behind unified ICS is that everyone is on the same sheet of music.  I'm not sure that was the case here.

At the risk of sounding like I'm slamming someone here - the incident commander may have run square into the Peter Principle.  The incident may well have been beyond his level of expertise.  Running your run-of-the-mill third alarm structure fire is far removed from what was going on in East Palestine.

Kind of like taking your average branch manager and telling him he is now running the entire corporation.  

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Posted by BaltACD on Thursday, July 13, 2023 1:44 PM

tree68
 
Overmod
Note that this can and perhaps should be conducted in parallel without going through 'incident command'... 

Unified incident command means all the players are essentially in the same room.  If OxyVinyls was on scene, they should have had a rep in the command post.

If EPA didn't have anything resembling realtime information, and OxyVinyls didn't have any realtime information, who did?  Anyone?  Bueller?

ICS shouldn't be a bureaucratic impediment.  The idea behind unified ICS is that everyone is on the same sheet of music.  I'm not sure that was the case here.

At the risk of sounding like I'm slamming someone here - the incident commander may have run square into the Peter Principle.  The incident may well have been beyond his level of expertise.  Running your run-of-the-mill third alarm structure fire is far removed from what was going on in East Palestine.

Kind of like taking your average branch manager and telling him he is now running the entire corporation.  

HAZMAT incidents from their start are well beyond the training of 99% of the first responders of ALL responding elements - Fire & Rescue, Railroad, State & Local governmental responders.

No one responding 'wants to admit' that what they are facing is beyond their training and abilities - that is until they make a wrong decision and they have to answer for the decision they made - then you get into circular finger pointing.

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Posted by blue streak 1 on Thursday, July 13, 2023 1:54 PM

For a possible test of the Vinal Choloride the NTSB, FRA. and others will have to go to the receiver of the Product(s) and take enough samples of exatly same product.  Then in independent labatories subject the samples to various tests that will verify actual charasteristics of the VC at various temperatures and pressures.  Then compare results with manufacturer published lab  results.

If results same good.  If not then who knows what/? 

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Posted by dpeltier on Thursday, July 13, 2023 6:30 PM

Folks, the NTSB hearing is online for anyone to view.

Day 1:

https://m.youtube.com/watch?v=N-nBIg516b0&t=24s&pp=2AEYkAIB

Day 2:

https://m.youtube.com/watch?v=x-QON0Tel1Q&t=4s

The panel discussing the decision to vent & burn, consisting of witnesses from incident command, NS, NS's contractors, OxyVinyl, and a chemical expert* starts about 5:34 (that's 5 hours and 34 minutes) into Day 1.

How about watching it before libeling people and promoting conspiracy theories on the Trains forums. If you don't want to put in the time, then wait until the full NTSB report comes out in a couple years.

Dan

* To be a little bit pedantic, the expert witness is not exactly a "professor" as some have said. He is a retired industry researcher who is an "adjunct professor", which usually means someone who has a Ph. D and teaches a class at a university on a semester-to-semester contract. Doesn't make him any less of an expert, just not necessarily an academic.

 

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Posted by charlie hebdo on Thursday, July 13, 2023 8:23 PM

A lot of finger pointing and dodging of responsibility.  Typical.

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Posted by Overmod on Friday, July 14, 2023 10:42 AM

charlie hebdo
A lot of finger pointing and dodging of responsibility.  Typical.

I got to about 9:52 of Day 1 before my connection froze up (while trying to show someone echibit D-53) but I was struck by how civil and carefully-phrased the questioning was up to that point.  

I haven't gotten to the 'expert witness' yet, but an adjunct professor would be at the same level of education as a tenured professor.  In short, any 'lacunae' of his understanding of the organic chemistry of monomers could be easily remedied with the professional discipline he will have had.  While it is possible that he's describing things based only on his status as a degree'd person, I doubt that anyone interested in "teaching" would voluntarily claim expertise without review.

Wood of NS was interesting in not blaming the hired consultants or the people from Oxy for contributing to the decision.  For some reason he seems to have been briefed to keep making statements about NS 'accepting responsibility for the incident' which do not really jibe with his testimony, especially when he starts describing things and almost forgets he's in a formal hearing.

In my opinion, the incident commander has almost hanged himself in his initial testimony.  Anyone who uses the passive voice about blame who was the named incident commander at the time... let's just say I see avoidance and an intent to throw other people under the bus.

An interesting repeated detail was that the contractor's testimony involves repeated invocation of the idea that their personnel's safety was paramount.  This became particularly evident with respect to hot-tapping the cars as an alternative to breach.

An interesting detail that may take on more importance as the hearing progresses is something Wood noted: in the 'unified command' meeting in which apparently the decision to breach was decided upon, he as NS representative was only present at the beginning, and had to leave for a NTSB meeting before any decisive action was decided upon.  

Something had to produce the PRD release that scared experienced wreck consultants (you can see the result in the aforementioned exhibit D-53, and apparently the release was this violent for a protracted time).  Note also the discussion, whether an 'excuse' or not, that the PRDs on the cars had been wreathed in flame for the duration of the pool fires, and had shown visible flame around the housing after the pool fires were said to have gone out.  Mehtion of cooked O-ring seals allowing vapor bypass has been made at a couple of points so far; it remains to be established how much this influenced the decisions not to approach the cars closely or attempt to remove some of the jacketing and insulation to get a more effective temperature reading.

When looking at the graph of time vs. temperature, note the ordinate on the graph.  In 20-degree ambient temperature the scanned temperature of the most 'involved' car spikes twice, then enters a period of 'no data', then is observed to seemingly stabilize for a while before the controlled breach is executed.  But note the ordinate on the graph: the car temperature never falls below 127, while polymerization is noted as a risk above the 125 degree level.

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Posted by charlie hebdo on Friday, July 14, 2023 12:05 PM

OM:

1. You nicely nailed the commander's use of passive voice as a dead giveaway. People use it to either sound objective when they are not or to avoid responsibility. 

2. You have more patience than I in listening to that hearing.

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Posted by Euclid on Friday, July 14, 2023 12:16 PM
I watched a lot of it and can only take away a couple of points.  The rest seems to ramble around in hunches, revelations, unexpected events, worries, choices, theories, technical problems, etc.  There is no conclusion to all of that.  And each new point raises several new questions that go unaddressed. 
 
The only clear point I see is a disagreement between OxyVinyls and everyone else about how this should have been handled.  And also, OxyVinyls seems confident and clear spoken in their conclusions, whereas everyone else seems somewhat defensive as they refer to their solution to have been the “least bad option.”  How bad was it?  In what way was it bad?
 
Did anything happen in the derailment and overall cleanup that could have exposed either residents or workers to inhalation or direct contact with vinyl chloride?  That’s a yes or no question. 
 
Is it really necessary for a worker to go crawling around in the mud and chemicals in order to hot tap a tank car?
 
If tank car temperature is an all-important factor, why is there no way to read the entire temperature distribution in a tank car?  This seems like a fertile field for the development of new tools.  I cannot imagine getting it there next to those tank cars with so many unanswered questions about what was going on. 
 
It seems to me that two things are needed:
 
1   A plan and procedure for the immediate evacuation of all people and pets living in the dangerous proximity. 
 
2   A wide range of specialist workers and all of the technical equipment to do the cleanup/containment/recovery job safely as quickly as possible. 
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Posted by tree68 on Friday, July 14, 2023 2:00 PM

Euclid
1   A plan and procedure for the immediate evacuation of all people and pets living in the dangerous proximity. 

Excerpt from ERG Guide 116(P) [Gases - Flammable (Unstable); polymerization hazard]: IMMEDIATE PRECAUTIONARY MEASURE: Isolate spill or leak area for at least 100 meters (330 feet) in all directions. LARGE SPILL: Consider initial downwind evacuation for at least 800 meters (1/2 mile).

Given that every location is different, a specific plan is virtually impossible to create.  You draw your circle on a map and set out to deal with it.

Most areas have at least a rudimentary plan, and will execute it given the resources - ie, people.  Given a population of about 5,000, I'm willing to bet they have exactly one police officer on duty at a given time.  EPFD has 20-30 members - who are going to busy trying to sort out and mitigate the incident.  

Some areas now have the ability to do a "reverse 9-1-1" call to people in the affected area wherein landline numbers in the designated area are called with necessary information.  Likewise, the appropriate media is generally notified.

For some interesting reading, go to the East Palestine Fire Department's FB page.

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Posted by Overmod on Friday, July 14, 2023 3:37 PM

Euclid
Did anything happen in the derailment and overall cleanup that could have exposed either residents or workers to inhalation or direct contact with vinyl chloride?  That’s a yes or no question.

To you it may be, but the situation was less obvious than that.

Initially 'fortunately', none of the five cars of monomer was breached, or had piping initially leaking dangerous amounts of the material.  The NS contractors noted that the piping on the cars that might have been used or adapted to drain the contents was inaccessible or damaged beyond practical use.  They also noted that at least some of the cars were affected by serious nearby 'pool fires' and as a result the cars with functioning PRDs ran a continuous, reigniting low-grade fire within the valve housing, which may have burned adjacent to the seals and spool of the valves for what might have been days.  Conversely the low-level burn torched or pyrolyzed any vinyl chloride expelled from the cars, preventing environmental or 'downwind' contamination while the venting was going on with flameholding.

As Tree noted, 'standard procedure' for vinyl chloride is to treat it as a potential explosion hazard until fully established otherwise.  OxyVinyls established early that the monomer in the cars was stabilized and that they thought this precluded the chance of progress of polymerization, certainly to the point of rupture or explosion.  On the other hand, there were what seemed like clear indications of overheat conditions not related to fire (and presumably any radiation heating of the tank metal by pool fires would have decreased in the 20-degree ambient temperature).  The recorded temperature graph reveals not only that the temperature spiked to 138 degrees at the time the decision was apparently reached to schedule the breach-and-burn, but that it decreased and then sharply spiked even higher a little later.  At this point you will notice not that the temperature was 'going down' but that there is a fairly extended gap in the data -- how this could possibly occur when it was one of the most critical things to track and record, I have no idea, but perhaps something in the hearing can explain it away.  But do not be placated into thinking that because the graph then drops and becomes a horizontal 'continuous-temperature' line, it's evidence against polymerization.  Look at the vertical scale: the line stabilizes at about 127 degrees, two degrees higher than the danger point for process polymerization.  If the graph had been drawn relative to 0 degrees, this would have been established more clearly.

Is it really necessary for a worker to go crawling around in the mud and chemicals in order to hot tap a tank car?

To conduct hot-tapping, a considerable portion of the jacket has to be peeled back, at a low point in the car as it lies, a flange has to be carefully welded or bonded to the tank to be leakproof under pressure or strain and a special cap applied over the flange, and a hole has to be drilled through the tank metal large enough to flow the contents, under what was then over 13 atmospheres of pressure, to hoses extending to a suitable pump and recovery tank.  Did you think there were drones or remote vehicles optimized to do this job on a couple of hours' notice?  Did you think you could drill in at the top, and run a long pipe down to the bottom to extract the monomer?

There is certainly a rich "field for the development of new tools" for this sort of thing.  But who would pay for their development, construction, and maintenance, and how would you arrange to get them on the necessary short notice to where they were needed, and stage them with appropriate recovery equipment?

If tank car temperature is an all-important factor, why is there no way to read the entire temperature distribution in a tank car?

Vinyl chloride boils at a reduced temperature, analogous to ethyl chloride.  To transport it without pressure excursion or excessive boiling loss, the car is thermally insulated, with a jacket holding the insulation.  It is, in theory, possible to make a tool to cut away the jacketing at multiple locations and remove the insulation, after which the existing thermal-imaging cameras or laser-designated IR thermometers could be used from a distance.

The problem discussed in the testimony was that, by the time this sort of work might have been undertaken (just as it would for hot-tapping) the valve excursion pictured in exhibit D-53 went off and scared the hell out of the contracting crew working adjacent to it.  Supposedly that valve was blowing at high rate for 60 to 70 minutes, if I understood the discussion properly.  This with no pool fire or other obvious source to produce that level of mass flow at valve-activation pressure.

I cannot imagine getting it there next to those tank cars with so many unanswered questions about what was going on.

Which is precisely the point made repeatedly by the contractors -- they did not feel in good faith they could subject their employees to that level of perceived danger.

Expect to see them pilloried for that attitude.  I expect to see it claimed that they should have been selfless or 'thought of all the others' and worked as a sort of UXB squad until all the vinyl chloride had been safely extracted.  It is difficult to conclude... in hindsight... that they shouldn't have persevered with hot-tapping rather than detonating all five cars simultaneously.  But that's easy to see after the fact while sitting in a comfortable chair hundreds of miles away.

It seems to me that two things are needed:   1 A plan and procedure for the immediate evacuation of all people and pets living in the dangerous proximity...

They had that.  It was certainly something that I'd expect the 'unified command' to have implemented at least during the pool-fire stage or the duration of concern with the isobutylene car.   
2 A wide range of specialist workers and all of the technical equipment to do the cleanup/containment/recovery job safely as quickly as possible.
Well, you had hazmat specialists with upward of 35 years' experience on the job, and you'd have to determine how any complex or sophisticated tools or equipment to facilitate response to particular dangerous explosive or toxic hazards would be provided within minutes or hours of an unpredicted accident at a random location.

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Posted by BaltACD on Friday, July 14, 2023 4:44 PM

Hindsight is always 20/20.  Foresight is a different matter.

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Posted by tree68 on Friday, July 14, 2023 5:10 PM

BaltACD
Hindsight is always 20/20.  Foresight is a different matter.

And rarely is it a "black and white" situation.  There are those darned shades of gray.

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Posted by Euclid on Friday, July 14, 2023 6:30 PM
I understand that all these shortcomings that need excuses can be validated as real.  But what I am getting at is that there should be a completely new system that gets the job done with no need for excuses. 
 
Obviously nobody knows if there would have been an explosion if the open burn were not conducted.  They stated how far the explosion could reach and toss shrapnel.  Wasn’t it something like a mile?  In any case, it was farther than the evacuation that they ordered.  So because of the risk of explosion not being eliminated by the inadequate evacuation zone, they needed an open burn to supplement the precaution of the undersize evacuation zone.  But then the open burn apparently has no assurance of being entirely safe, so it solves one problem and creates another.  The reason I said I was asking a yes or no question is that the actual question cannot be answered with certainty.
 
Why didn’t that hearing ask about the risk of unburned vinyl chloride falling back down from the cloud?  He asked a lot of other questions about the cloud, but not that one.
 
So, I say just get the people and pets out of the range of danger.  Cool the tank cars with external spray.  Then there won’t be any need for addressing an explosion danger that might not actually happen.  If it does happen, it is only buildings that are effected.  But the plus side is that no giant chemical mushroom cloud goes up and spreads uncertainty about its potential health risk.   And the cleanup goes forward in a workman like manner with the proper tools.  Create a system that can deal with the problem with no excuses, even if there are some shades of gray.         
 
If this is unaffordable, have the government take the railroads out of the obligation to haul the hazmat.  But if we really want the plastic, its full cost has to be paid by somebody.  
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Posted by zugmann on Friday, July 14, 2023 6:38 PM

Euclid
 Create a system that can deal with the problem with no excuses, even if there are some shades of gray. 

All problems would be easy to solve if we could just create a system that solves them!  

 

"Why didn't I think of that?!!"    

 

 

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

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Posted by BaltACD on Friday, July 14, 2023 6:41 PM

zugmann
 
Euclid
 Create a system that can deal with the problem with no excuses, even if there are some shades of gray.  

All problems would be easy to solve if we could just create a system that solves them!   

"Why didn't I think of that?!!"    

Isn't that what AI is supposed to do?

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Posted by SD70Dude on Friday, July 14, 2023 6:44 PM

BaltACD
zugmann
Euclid
 Create a system that can deal with the problem with no excuses, even if there are some shades of gray.  

All problems would be easy to solve if we could just create a system that solves them!   

"Why didn't I think of that?!!"    

Isn't that what AI is supposed to do?

Train:  derails

Trip Op:  "manual control needed!"

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Posted by zugmann on Friday, July 14, 2023 7:01 PM

Manager:  "writes you up for manual control"

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

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Posted by tree68 on Friday, July 14, 2023 7:40 PM

Euclid
Create a system that can deal with the problem with no excuses, even if there are some shades of gray. 

Have you ever commanded an incident?  Of any sort?  

Didn't think so.  And it shows.

 

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Posted by MidlandMike on Friday, July 14, 2023 9:52 PM

Euclid
Why didn’t that hearing ask about the risk of unburned vinyl chloride falling back down from the cloud?  He asked a lot of other questions about the cloud, but not that one.

Perhaps they did not think there was a realistic possibility of that happening.

Euclid
So, I say just get the people and pets out of the range of danger.  Cool the tank cars with external spray.

How will you know if the tanks are leaking anyway?  What happens when VC mixes with the water mist?

Euclid
But the plus side is that no giant chemical mushroom cloud goes up and spreads uncertainty about its potential health risk.   And the cleanup goes forward in a workman like manner with the proper tools.  Create a system that can deal with the problem with no excuses, even if there are some shades of gray. 

Explosion may still happen.  As far as cleaning up in a workman like manner, you me like dealing with all the contaminated water created from spraying, and all the contaminated soil, groundwater and surface water also created as a consequence of that spraying?  Who says your solution has no unintended consequences, or gray area?

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Posted by Euclid on Saturday, July 15, 2023 12:41 PM
Look at the video starting at 7:15:55 where Mr. McCarty speaks.  He describes an unburned, white plume jetting upward from a tank car during the burn-off, which he speculates to be polymerization. 
 
This raises the broader question of whether or not it was possible that vinyl chloride was lifted and carried away in the rising thermal plume without being consumed and destroyed by the fire.  If so, would that escaped vinyl chloride eventually fall back to the ground?
 
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Posted by Overmod on Saturday, July 15, 2023 12:55 PM

Euclid
Look at the video starting at 7:15:55 where Mr. McCarty speaks.  He describes an unburned, white plume jetting upward from a tank car during the burn-off, which he speculates to be polymerization. 

I cannot get this to pull up due to AT&T bandwidth issues, but either you or Mr. McCarty have a major comprehension problem.

The 'unburned white plume' you saw rising in the drone video, which is presumably what Mr. McCarty is describing, is not 'polymerization', which would have slowed or stopped promptly upon the internal pressure being relieved by the breach.  Polymerization produces a solid, which does not 'jet' in a 'cloud'.  In any case the part of polymerization causing the alarm here is that it is exothermic -- it is the cause of the otherwise-unexplained heat excursions in the car(s).

The result of the breach is a typical boiling-liquid (the monomer being a liquid under pressure even at the heat extremes observed) expanding-vapor (the monomer expanded very rapidly from a great number of nucleation sites in the liquid simultaneously, like overcritical water in a rocket-type boiler explosion or opening a shaken soda can) explosion -- the expansion being further accelerated by the intentional rapid ignition of the expanding plume.  It was pretty clear from the drone video that the plume starts out white for what seems more than a second, and only as it begins to rise does it take fire.

That not all the monomer in the plume ignited is clearly recognized from the reports of decontaminating the streams.  It seemed evident to me that the blobs of monomer seen on the cold beds under cold water had fallen out of the plume at about that size, and sunk to the bottom on account of their greater density as they quickly reached thermal equilibrium.

In my opinion, had the car been breached after the general manner of the PRD release seen in D-53, so the evolving plume was better shaped and amenable to flameholding ignition, there might have been better experienced 'carburetion' of the monomer in air, and combustion and pyrolysis might have occurred more completely.  I think you'd still have the dioxin release question to address, though, among with all the other issues of a kludge response. 

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Posted by Euclid on Sunday, July 16, 2023 11:05 AM

Overmod

 

 
Euclid
Look at the video starting at 7:15:55 where Mr. McCarty speaks.  He describes an unburned, white plume jetting upward from a tank car during the burn-off, which he speculates to be polymerization. 

 

I cannot get this to pull up due to AT&T bandwidth issues, but either you or Mr. McCarty have a major comprehension problem.

 

The 'unburned white plume' you saw rising in the drone video, which is presumably what Mr. McCarty is describing, is not 'polymerization', which would have slowed or stopped promptly upon the internal pressure being relieved by the breach.  Polymerization produces a solid, which does not 'jet' in a 'cloud'.  In any case the part of polymerization causing the alarm here is that it is exothermic -- it is the cause of the otherwise-unexplained heat excursions in the car(s).

The result of the breach is a typical boiling-liquid (the monomer being a liquid under pressure even at the heat extremes observed) expanding-vapor (the monomer expanded very rapidly from a great number of nucleation sites in the liquid simultaneously, like overcritical water in a rocket-type boiler explosion or opening a shaken soda can) explosion -- the expansion being further accelerated by the intentional rapid ignition of the expanding plume.  It was pretty clear from the drone video that the plume starts out white for what seems more than a second, and only as it begins to rise does it take fire.

That not all the monomer in the plume ignited is clearly recognized from the reports of decontaminating the streams.  It seemed evident to me that the blobs of monomer seen on the cold beds under cold water had fallen out of the plume at about that size, and sunk to the bottom on account of their greater density as they quickly reached thermal equilibrium.

In my opinion, had the car been breached after the general manner of the PRD release seen in D-53, so the evolving plume was better shaped and amenable to flameholding ignition, there might have been better experienced 'carburetion' of the monomer in air, and combustion and pyrolysis might have occurred more completely.  I think you'd still have the dioxin release question to address, though, among with all the other issues of a kludge response. 

 

I comprehend the words Mr. McCarty is saying, but not the overall meaning of his comments.  I also find it very difficult to formulate any questions or conclusion based on the format of the interviews.  It is so rambling and up close that it is hard to distinguish forest from the trees. 
 
In the time segment I referred to, Mr. McCarty is speaking in front of a still shot of two photos.  There is no drone shot or moving picture.  In one of the two photos, there is a vague detail that I believe Mr. McCarty is referring to as a jetting plume or focused discharge.  He concludes that he sees liquid in the discharge in addition to gas or vapor.  This discharge is jetting upward at about 75 degrees from horizontal.  It is situated in a mass of billowing white clouds appearing similar to steam clouds.
 
Mr. McCarty wonders if this focused tight column of upward discharge’ appearing to include liquid, contains polymerizing vinyl chloride.  He seems very concerned about this, apparently because it might prove that polymerization was under way, thus confirming the persisting question about that point prior to the burn-off. 
 
What I wonder is this:  Why there is no visible flame in this photo of the gaseous/liquid material rising after the burn-off has begun.   This raises the question of whether vinyl chloride would have been lifted by the rising thermal plume without ever being ignited. 
 
In other words, with this improvised flooded combustion system used here, it is certain that there will be complete combustion of the vinyl chloride “fuel” ?
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Posted by Overmod on Sunday, July 16, 2023 2:12 PM

Euclid
Mr. McCarty wonders if this focused tight column of upward discharge’ appearing to include liquid, contains polymerizing vinyl chloride.  He seems very concerned about this, apparently because it might prove that polymerization was under way, thus confirming the persisting question about that point prior to the burn-off.

That the discharge is liquid monomer can be determined from the flow characteristics.  The clouds are likely vaporized monomer becoming visible, just like water vapor from ''steam', by entrainment of the edges of the released jet in the surrounding cold air.

Note that 'polymerization' inside the car would likely start at a number of sites -- that is sometimes called 'polynucleate initiation' because it starts at nuclei that have free-radical activity or otherwise induce enough polymerization to accelerate a local exotherm.  That implies that there may be a certain amount of polymerized (probably fairly short-chain) "PVC" in that jet, perhaps enough that it acts as a slush rather than a true liquid, and to me it would follow that such material might get into the PRD mechanism or ports and make it leak when 'closed' -- or, as with the car that was seeping until it suddenly and alarmingly stopped, that enough solid poiymer was aggregating at the valve and port connections to clog them up.

What I wonder is this:  Why there is no visible flame in this photo of the gaseous/liquid material rising after the burn-off has begun?[quote]As with any BLEVE not directly accelerated by prompt critical-mixture ignition, the expanding vapor will not be ignited until (1) it has been carbureted, if it does not contain some internal oxygen or other reactive substance, and (2) an adequate initiation source, a sustained spark, hot-surface contact, or flame, actually initiates the combustion reactions.  One would not expect stabilized vinyl chloride to 'explode' on release, and of course any polymerization actively taking place under confined pressure and insulated temperature conditions would more or less promptly cease as the jet bled down the pressure and allowed more and more of the mass to contact very cold air, cooling further through expansion.

Since this was to be a 'controlled burn' -- whoever arranged the thing would have set up a defined method of ignition.  This ought to be, if it isn't already, something for the hearing to focus on intensely.  It may be that the presumption was to use some sort of spot pyrotechnics or flameholding device at the periphery, and 'rely' on entrainment carburetion and heat transfer in the blackening (and therefore thermally much more conductive, as at Flixborough) to accomplish the desired ignition of 'all or substantially all' the monomer.

I am neither a chemist nor a hazardous-materials specialist -- but it seems very clear to me from what I do know that reasonable atomization, then reasonable carburetion, and then assured full ignition in a cloud generated by ad hoc shaped-charge breaching -- and remember that the objection to hot-tapping the cars, something with minimal or no explosive involvement, was that even well before a 'critical' explosion situation, the cars weren't safe to approach for the necessary precise placement -- would be Not Very Damn Likely.  And that one of the most obvious things that would occur would be surface-burning condensed globules of expelled vinyl chloride (with or without a 'salting' of polymerized and less-reactive but still combustible material) that would condense into the virtual equivalent of rain and find a happy home both on the cold, cold ground and in any handy bodies of water.

This raises the question of whether vinyl chloride would have been lifted by the rising thermal plume without ever being ignited.

With a little (relatively rudimentary) analysis, you could figure out how the temperature would reduce on expansion into cold ambient, and how the driving pressure tending to lift the vinyl chloride against its own mass would decrease in time and space.  While those are BLEVE kinetics, they aren't yet complicated by ignition through the cloud and subsequent release and re-absorption of radiant heat.  To answer the direct question: it would have paddled condensing monomer over a substantial area, following the projection of streamlines I see pretty clearly in the first second or so of the drone video of the controlled release.  Now, the actual fallout plume might have been different in shape, or something else might have ignited the cloud or part of it randomly, and there'd probably be a hell of a lot more ground contamination requiring digging up and eventual pyrolysis.  I can't imagine anyone, anywhere, who was part of a trained and responsible incident command to order something like that to be done.  Perhaps someone like Tree might comment on what sort of triage assessment would have justified it. 
In other words, with this improvised flooded combustion system used here, [is it] certain that there will be complete combustion of the vinyl chloride “fuel”?
No.  Hell no.  In fact even a polite answer expressing how unlikely that would be would not fly on a family-friendly forum without a great deal of circumspection and self-control I no longer have concerning this aspect of the East Palestine accident.

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Posted by Euclid on Tuesday, July 18, 2023 10:14 AM

[quote user="Overmod"]

 

 
Euclid
Mr. McCarty wonders if this focused tight column of upward discharge’ appearing to include liquid, contains polymerizing vinyl chloride.  He seems very concerned about this, apparently because it might prove that polymerization was under way, thus confirming the persisting question about that point prior to the burn-off.

 

That the discharge is liquid monomer can be determined from the flow characteristics.  The clouds are likely vaporized monomer becoming visible, just like water vapor from ''steam', by entrainment of the edges of the released jet in the surrounding cold air.

 

Note that 'polymerization' inside the car would likely start at a number of sites -- that is sometimes called 'polynucleate initiation' because it starts at nuclei that have free-radical activity or otherwise induce enough polymerization to accelerate a local exotherm.  That implies that there may be a certain amount of polymerized (probably fairly short-chain) "PVC" in that jet, perhaps enough that it acts as a slush rather than a true liquid, and to me it would follow that such material might get into the PRD mechanism or ports and make it leak when 'closed' -- or, as with the car that was seeping until it suddenly and alarmingly stopped, that enough solid poiymer was aggregating at the valve and port connections to clog them up.

What I wonder is this:  Why there is no visible flame in this photo of the gaseous/liquid material rising after the burn-off has begun?

As with any BLEVE not directly accelerated by prompt critical-mixture ignition, the expanding vapor will not be ignited until (1) it has been carbureted, if it does not contain some internal oxygen or other reactive substance, and (2) an adequate initiation source, a sustained spark, hot-surface contact, or flame, actually initiates the combustion reactions.  One would not expect stabilized vinyl chloride to 'explode' on release, and of course any polymerization actively taking place under confined pressure and insulated temperature conditions would more or less promptly cease as the jet bled down the pressure and allowed more and more of the mass to contact very cold air, cooling further through expansion.

Since this was to be a 'controlled burn' -- whoever arranged the thing would have set up a defined method of ignition.  This ought to be, if it isn't already, something for the hearing to focus on intensely.  It may be that the presumption was to use some sort of spot pyrotechnics or flameholding device at the periphery, and 'rely' on entrainment carburetion and heat transfer in the blackening (and therefore thermally much more conductive, as at Flixborough) to accomplish the desired ignition of 'all or substantially all' the monomer.

I am neither a chemist nor a hazardous-materials specialist -- but it seems very clear to me from what I do know that reasonable atomization, then reasonable carburetion, and then assured full ignition in a cloud generated by ad hoc shaped-charge breaching -- and remember that the objection to hot-tapping the cars, something with minimal or no explosive involvement, was that even well before a 'critical' explosion situation, the cars weren't safe to approach for the necessary precise placement -- would be Not Very Damn Likely.  And that one of the most obvious things that would occur would be surface-burning condensed globules of expelled vinyl chloride (with or without a 'salting' of polymerized and less-reactive but still combustible material) that would condense into the virtual equivalent of rain and find a happy home both on the cold, cold ground and in any handy bodies of water.

 

 
This raises the question of whether vinyl chloride would have been lifted by the rising thermal plume without ever being ignited.

 

With a little (relatively rudimentary) analysis, you could figure out how the temperature would reduce on expansion into cold ambient, and how the driving pressure tending to lift the vinyl chloride against its own mass would decrease in time and space.  While those are BLEVE kinetics, they aren't yet complicated by ignition through the cloud and subsequent release and re-absorption of radiant heat.  To answer the direct question: it would have paddled condensing monomer over a substantial area, following the projection of streamlines I see pretty clearly in the first second or so of the drone video of the controlled release.  Now, the actual fallout plume might have been different in shape, or something else might have ignited the cloud or part of it randomly, and there'd probably be a hell of a lot more ground contamination requiring digging up and eventual pyrolysis.  I can't imagine anyone, anywhere, who was part of a trained and responsible incident command to order something like that to be done.  Perhaps someone like Tree might comment on what sort of triage assessment would have justified it. 

 
In other words, with this improvised flooded combustion system used here, [is it] certain that there will be complete combustion of the vinyl chloride “fuel”?

No.  Hell no.  In fact even a polite answer expressing how unlikely that would be would not fly on a family-friendly forum without a great deal of circumspection and self-control I no longer have concerning this aspect of the East Palestine accident.

 

 

Overmod, thanks for the explanation.
 
Okay, so as I understand; it is possible that, during the open burn, vinyl chloride could have been drawn up by the rising thermal plume without being ignited and destroyed by burning.  Then as the vinyl chloride continued to be carried upward by the lifting force of the thermal plume, the winds would tend to carry the chemical away laterally from the rising plume. 
 
This lateral drift would have stopped the lifting force acting on the vinyl chloride, so chemical would gradually fall back down to the ground and deposit on everything below including property and people.  Given the danger of exposure to vinyl chloride, how could this have been deemed an acceptable risk?
 
As I recall, there has been considerable news discussion stating that the burn-off of the vinyl chloride would convert it into other toxic byproducts such as phosgene, hydrochloric acid, and dioxin.   However, these concerns seem to have been largely dismissed for various reasons.  But I don’t recall ever hearing any news saying that the vinyl chloride itself could fail to incinerate and fall back down on people at various locations in Ohio and Pennsylvania.  This NTSB hearing circled all around this detail, but did not raise this issue of potential vinyl chloride fallout. 
 
I assume that a 100% destruction of the vinyl chloride would have required the use of a sophisticated technical incinerator designed and built for the purpose.
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Posted by Overmod on Tuesday, July 18, 2023 4:02 PM

Euclid
I assume that a 100% destruction of the vinyl chloride would have required the use of a sophisticated technical incinerator designed and built for the purpose.

I'll answer this last part first.  Yes, and this is the process I referred to as 'pyrolysis'.  One of those father's-nutball-broker get-rich schemes involved a mobile (dedicated and swap-boidy truck-mounted) complete handling system that was going to be used for sanitizing all the nasty oily soil excavated from the thousands and thousands of cut-rate automobile wrecking yards that became such rich sources of scrap for the Chinese in the 1990s.  Instead of excavating thousands of cubic yards and then having to isolate it and ship it in weather to and from some central processing site, the equipment would go to the job, the soil would be dug and shoveled through the process line, and then just replaced as appropriate.  (Yes, it was a good idea, just not something you wanted to assume all the risks of long-term...)

I think the operating assumption -- we're unlikely to have truly candid testimony on this, if so, for obvious reasons -- is that the vinyl chloride was being treated like a comparably low-boiling volatile hydrocarbon subject to BLEVE conditions.  The internal boiling action would break up the ejected mass of material, the heat would rapidly expand it, the air would thoroughly carburete the resulting vapor and finely-divided liquid, and the propagating combustion heat would finish the job of volatilizing and surface-burning any remaining droplets in the cloud.

What actually happened, I think, is that the cloud 'quenched' early, and ejected a considerable amount of fairly large droplets that 'went out' too early, or were only surface-burning as they fell back down to ground.  This is a different mechanism than what I think you're imagining, a huge 'fallout plume' drifting downwind with vinyl chloride, well, falling out of it as it cooled and condensed.  (It remains to be seen what the actual fallout pattern with time after the breach is mapped to be.)

The correct way, really the only correct way to have handled this was to contain the vinyl chloride.  That is what the 'hot-tapping' would have accomplished: reducing the internal pressure by pumping out and recovering a substantial amount of the vinyl chloride (any polymerization decreasing as the pressure was relieved) until the cars could be more safely approached and the remaining material extracted or passivated.

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Posted by MidlandMike on Tuesday, July 18, 2023 7:39 PM

Overmod

...

The correct way, really the only correct way to have handled this was to contain the vinyl chloride.  That is what the 'hot-tapping' would have accomplished: reducing the internal pressure by pumping out and recovering a substantial amount of the vinyl chloride (any polymerization decreasing as the pressure was relieved) until the cars could be more safely approached and the remaining material extracted or passivated.

You seemed to have changed your thoughts on the general advisability of hot tapping in this situation since your July 14 post.

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Posted by Overmod on Tuesday, July 18, 2023 8:33 PM

MidlandMike
You seemed to have changed your thoughts on the general advisability of hot tapping in this situation since your July 14 post.

Not really.  It was the 'consultants' who became scared by the D-53 release, and decided that hot-tapping had become impossibly unsafe for their employees.   With the expressed concern that the PRDs might be clogging with polymerized material, the only other ways to relieve pressure were to breach the cars selectively to blow the release in a way that minimized airborne jetting, breach them upward with controlled ignition, or do what you could to orient the rupture discs to let go 'away from anything important'.  None of these were good for incident response, or for East Palestine.  I would consider it likely that any open release would proceed to carbureted ignition in fairly short order, possibly accelerated by radiant uptake as the cloud initially turned 'black' at the droplet surfaces.

My problem is that I was raised with Boy's Life-style stories about the heroic exploits of Red Adair.  That sort of outfit would have figured out some way to hot-tap the cars "enough" to avoid the need for the breach... right???  

Meanwhile, we try not to judge the people on site, working with the information they had, and SOMEHOW deciding on an awful approach which left NS looking like an expedient, public-be-damned, incompetent outfit.  I am beginning to see how this was a comedy of communication errors once the consultants got scared off attempts to set up for hot-tap.  For example we see Wood go into a meeting, say to incident command that the consultants say it's unsafe to hot-tap and it looks from the temperature spikes that we'll have to breach before the safety consequences get much, much worse... and then have to leave that meeting to go talk to the NTSB people.  While incident command gets a sort of target fixation on the expressed 'necessity' of a breach as expressed... now not one, but all five...

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Posted by tree68 on Tuesday, July 18, 2023 10:44 PM

I would imagine that the five steps of strategic planning got a workout:

  • Determine your strategic position.
  • Prioritize your objectives.
  • Develop a strategic plan.
  • Execute and manage your plan.
  • Review and revise the plan.
  • It's possible that step four never got off the table sometimes.

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