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Posted by Convicted One on Monday, December 2, 2019 3:22 PM

Lithonia Operator
I still think the one on the far rail is further to the right; but after looking at it a lot now, I think it's only about 8 ins. off of alignment, not a foot as I stated earlier.

Would you mind doing me a favor? Copy the image and post it to a reliable hosting service such as imgur?  I have been unable to get SD70's original image to load...and with all the discusion that it may be spurious, my curiosity is piqued!

Dinner

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Posted by MMLDelete on Monday, December 2, 2019 2:28 PM

I don't come on here and try to tell experienced railroaders "how it is." I am not a railroad expert.

But I am a photography expert. All but two years of my working life was spent as a self-employed commercial photographer. I was quite succcessful. I know what I am seeing here.

Folks here say there are scenarios whereby the burns would not be aligned. That's the case in this photo. Those two burns are not aligned.

I no longer think the photo has been manipulated. I initially thought that because I had never before seen a picture of a rail burn, or even heard of one. The photo startled me when I first saw it.

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Posted by zugmann on Monday, December 2, 2019 2:20 PM

Ties aren't always 100% perpendicular to the rail.

 

And that wheel/wheelwell is way distorted.

 

I don't know if the photo was photoshopped (I don't understand WHY you'd photoshop something like this), but railburns do happen.  Sometimes mecahnical, sometimes human fault.  And unless something is really messed up (wheel in the air or missing), there will be two.

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

The opinions expressed here represent my own and not those of my employer, any other railroad, company, or person.t fun any

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Posted by MMLDelete on Monday, December 2, 2019 2:13 PM

Okay, kids. I was hoping you wouldn't make me come down here. But, oh the skeptics ...

I drew the red lines as basically an extension of the edges of the visible tie and tie plate. Only I set them slightly outside of that, so you non-believers can see a bit of the snow, to confirm that my lines are parallel to the references. So, where the tie edge is is just inside of the red lines. So then I drew the green line to correspond to the actual tie edge; then when I got to the rail, I went up vertically, to join the rail head at a right angle. The green line shows the difference in the left side of the far rail burn, compared to the near one. It's geometry, folks. Don't tell me about distortion. I am using the photo itself as my references. It is what it is. And the photo does not have that much distortion, anyway. The view looks to be from a 35 mm lens on a 35 mm camera; not really very wide. Significant distortion comes with lenses 28 mm and wider.

The difference in burn positions is about 6 inches, I'd say.

Then there is this way of looking at it. The green line connects the two left extremeties of the burns. You can see that the line does not go at a right angle across the track.

As you were.

Smile

 

Anybody want to tell me how to get the photos (not just the icons) to show up in the post.

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Posted by Euclid on Sunday, December 1, 2019 10:00 PM

What is difficult to accept about rails getting fatter if they must grow longer but are restrained? The metal has to go somewhere. 

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Posted by Electroliner 1935 on Sunday, December 1, 2019 9:22 PM

jeffhergert

 

 
BaltACD

 

 
Electroliner 1935
WOW, and it stayed on the rail! Why did the other wheel on the axle not flaten? 

 

Only thing I can think of is that somehow the flat wheel lost the interference fit on the axle - the axle kept turning the the flat wheel did not.

 

 

 

I would think the wheel broke at some point instead of sliding to that extent of flatness.  From the condition of the remaining part, the wheel had been under a lot of stress for a while.

Jeff 

 Jeff, That makes more sense than much of what gets posted on here. Thanks

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Posted by zardoz on Sunday, December 1, 2019 9:14 PM

Overmod
If we aren't careful, a certain someone will start discussing how sun kink force changes the cross-section of constrained rails

If you're going to start talking about kinky stuff like cross-sectioning and constraining rails, the discussion might get rather interesting.

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Posted by Overmod on Sunday, December 1, 2019 9:00 PM

Paul of Covington
Now let's discuss the forgability of rarely used steel ties.

I'm from Jersey -- Forgaddaboudid.

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Posted by SD60MAC9500 on Sunday, December 1, 2019 8:58 PM
 

 Forged knuckles anyone???

 
Rahhhhhhhhh!!!!
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Posted by Paul of Covington on Sunday, December 1, 2019 8:53 PM

   Now let's discuss the forgability of rarely used steel ties.

   (Sorry about that.  Just wanted to join the silliness.)

_____________ 

  "A stranger's just a friend you ain't met yet." --- Dave Gardner

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Posted by Overmod on Sunday, December 1, 2019 6:26 PM

Convicted One
I agree that there is no productive gain in strength due to the deformation, but to the best I can determine by reading this thread there were no claims of any gain in strength relevant to the discussion of the rail or the ties, either.

You certainly have me there!  I too can't imagine what gain there would be in 'forging' ties (either wood or metal) or in friction-heating rail.

There is a long history of destructive damage to concrete ties from even incidental flange contact, an indication that whatever strength might be gained from post-tensioning, it doesn't apply out of the plane of the tendons.  There were some discussions in the ACA about exactly when to bring the tendons up to final tension in high-early-strength cure with the assumption there would be a little further compaction (and compressive strength increase) as the curing temperature rise dissipated and the final effective chemical changes in structure ran to completion ... but I don't remember which of the arguments were either correct or authoritative.  Certainly after curing any attempt to 'compact' the tie further would be more likely to induce cracking or spalling.

If we aren't careful, a certain someone will start discussing how sun kink force changes the cross-section of constrained rails (now, with the added theoretical consideration that the force 'forges' them to a different metallurgical state or density).  If we're really lucky, the 'someone' will get ahold of a CRC Handbook and some metallurgical references and actually produce numbers to back up the magnitude and significance.

Forgive me if I wait to make the popcorn until then.

 

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Posted by Convicted One on Sunday, December 1, 2019 5:27 PM

Overmod
The compression you mention is incidental to augmented strength;

I agree that there is no productive gain in strength due to the deformation, but to the best I can determine by reading this thread there were no claims of any gain in strength relevant to the discussion of the rail or the ties, either.

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Posted by Overmod on Sunday, December 1, 2019 4:12 PM

Convicted One
You're quite sure of that, are you?

I've worked with bentwood since I was in my teens.  Did specialized research into it in college.  Including the use of directed whipping to allow tighter compound bends.   I do know how the techniques work.

The compression you mention is incidental to augmented strength; it's a consequence of the bending technique with materials of nontrivial cross-section.  It is most certainly nothing comparable to forging in metals.

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Posted by Convicted One on Sunday, December 1, 2019 3:28 PM

Overmod
There is no lateral change to compress the fibers 

 

You're quite sure of that, are you? I suggest you take a little time to inspect a worthwhile sample size of bentwood, paying particular attention to induced deviation in grain patterns at bend points, and then get back to me.

Compression from one side of the piece compared to the other is unmistakable.

There are a few publications put out there by the usda, in PDF format that you might wish to review as well.....

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Posted by jeffhergert on Sunday, December 1, 2019 3:21 PM

BaltACD

 

 
Electroliner 1935
WOW, and it stayed on the rail! Why did the other wheel on the axle not flaten? 

 

Only thing I can think of is that somehow the flat wheel lost the interference fit on the axle - the axle kept turning the the flat wheel did not.

 

I would think the wheel broke at some point instead of sliding to that extent of flatness.  From the condition of the remaining part, the wheel had been under a lot of stress for a while.

Jeff 

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Posted by Overmod on Sunday, December 1, 2019 3:03 PM

Convicted One
Heat, pressure, and "shapechanging" were terms he used.

Heat and pressure will in fact deform wood, and as the illustration confirms, the "shape changing" can be dramatic.

But that is not forging, any more than friction-stir upset is forging.  (And friction-stir with the applied weight on the axle(s) being the feed is the relevant 'action' in producing these divots... the amount of 'forging' or hot axial pressing going on being incidental at best, even though the amount of applied spot force started out being fairly high...)

Bentwood involves heating the composite structure of the wood until the internal 'glue' softens and melts, and then applying force to shape the fibrous portion as desired.  When it cools, it re-hardens with much the same physical characteristics as the original.  There is no lateral change to compress the fibers to greater integrity, which is one of the actions in forging/hot pressing.

Friction stir is a useful technique for autogenous welding, somewhat less so for producing simple upset forms (compared to resistance or external heating).

That picture is almost certainly a broken wheel, not a slid-flat.  There is no evidence whatsoever of heat damage to the web or tread, which would have the same bluing damage you see in the six-divot picture (and the debris) whereas there is dramatic shelling damage to the visible tread right down to the point of "intersection" with the railhead.

A very, very good illustration, though, why three-piece trucks have been so successful in railroad service!

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Posted by tree68 on Sunday, December 1, 2019 2:37 PM

BaltACD

 

 
Electroliner 1935
WOW, and it stayed on the rail! Why did the other wheel on the axle not flaten? 

 

Only thing I can think of is that somehow the flat wheel lost the interference fit on the axle - the axle kept turning the the flat wheel did not. 

We had one that started out as a small flat spot due to an unreleased handbrake.  We figure that as time went along the wheel started finding that spot when the brakes were applied.  While it was being watched by our mechanical folks, for a long while it was more of an annoyance than anything.  

I suspect that the bigger the flat spot got, the more likely it was to settle there and slide, rapidly taking the flat spot to the point were the wheel was condemned.

LarryWhistling
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Posted by BaltACD on Sunday, December 1, 2019 1:00 PM

Electroliner 1935
WOW, and it stayed on the rail! Why did the other wheel on the axle not flaten? 

Only thing I can think of is that somehow the flat wheel lost the interference fit on the axle - the axle kept turning the the flat wheel did not.

Never too old to have a happy childhood!

              

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Posted by Electroliner 1935 on Sunday, December 1, 2019 12:36 PM

WOW, and it stayed on the rail! Why did the other wheel on the axle not flaten? 

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Posted by BaltACD on Sunday, December 1, 2019 12:04 PM

Euclid
 
tree68 
Euclid
So a better name would be: Radial Rotary Friction Forged Upset. 

So flat wheels would be caused by lateral friction forged upset? 

I think so, especially if they flatten catastrophically and completely pass through the wheel tread like spinning wheels work through a rail.  In both cases, there is a forging and upset action by causing the metal to flow in a plastic manner. 

Never too old to have a happy childhood!

              

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Posted by Euclid on Sunday, December 1, 2019 11:54 AM

tree68
 
Euclid
So a better name would be: Radial Rotary Friction Forged Upset.

 

So flat wheels would be caused by lateral friction forged upset?

 

 

I think so, especially if they flatten catastrophically and completely pass through the wheel tread like spinning wheels work through a rail.  In both cases, there is a forging and upset action by causing the metal to flow in a plastic manner. 

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Posted by zugmann on Sunday, December 1, 2019 11:54 AM

Euclid may call them whatever he/she/they wants.

 

 

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

The opinions expressed here represent my own and not those of my employer, any other railroad, company, or person.t fun any

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Posted by tree68 on Sunday, December 1, 2019 11:35 AM

Euclid
So a better name would be: Radial Rotary Friction Forged Upset.

So flat wheels would be caused by lateral friction forged upset?

 

LarryWhistling
Resident Microferroequinologist (at least at my house) 
Everyone goes home; Safety begins with you
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Come ride the rails with me!
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Posted by Convicted One on Sunday, December 1, 2019 11:05 AM

Heat, pressure, and "shapechanging" were terms he used.

Heat and pressure will in fact deform wood, and as the illustration confirms, the "shape changing" can be dramatic.

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Posted by charlie hebdo on Sunday, December 1, 2019 11:04 AM

Bentwood is made by soaking or steaming wood and bending it to a desired shape.  Forged is not the term used here. 

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Posted by Convicted One on Sunday, December 1, 2019 10:10 AM

Euclid
To the question above; wood and concrete cannot be forged.  Forging uses pressure to change the shape of material.  It can be done cold or it can be done by adding heat to cause the material to reach a plastic condition.

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Posted by Euclid on Sunday, December 1, 2019 9:50 AM

To the question above; wood and concrete cannot be forged. 

Forging uses pressure to change the shape of material.  It can be done cold or it can be done by adding heat to cause the material to reach a plastic condition. That would be like a blacksmith hammering red hot iron on an anvil.  In changing the shape, some material can be removed by displacing it into the form of a burr and then removing the burr.  

This displacement of metal is an “upset.”  It is a forged upset caused by the pressure of the locomotive weight and the heat produced by the friction of the spinning wheel.  The nature of the tool being a spinning wheel is a rotary action.  More specifically, it is a radial rotary action as opposed to an axial rotary action.  So a better name would be: Radial Rotary Friction Forged Upset. It could be referred to as an RRFFU.

I would agree that it is a form of rail burn, but way too extreme and unusual to be called that. Rail burn causes slight RRFFU damage to just the surface of the rail head due to accidental wheel slip events.  Where wheels tend to slip on grades, the long stretches of rail can become marked with rail burns every few feet or less.  Eventually the rails may be replaced due the burn damage, but typically, no one burn is sufficient to take the rail out of service. 

However, these extreme burns that dig right down through the rail are not caused by routine wheel slip, but rather, by some unusual condition that causes prolonged and unrealized wheel slip.  These extreme events require the track to be taken out of service for immediate repair. 

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Posted by Euclid on Sunday, December 1, 2019 8:22 AM

Lithonia Operator

I still think the one on the far rail is further to the right; but after looking at it a lot now, I think it's only about 8 ins. off of alignment, not a foot as I stated earlier.

 

It certainly looks that way.  But there is a lens effect that is causing the sight lines going out from the camera to sharply converge in the distance.  This convergence is extremely exaggerated like nothing the human eye would see.  You can see that convergence in little bits of the tie layout.  As Murphy pointed out, you can see a portion of a tied edge very near the left edge of the picture.  Then you can also see part of a tie plate just to the left of the nearest rotary friction forged upset. 

There is a very large change of angle between those to lines which in reality are both perpendicular to the rails.  The line related to the tie plate is aligned with the left ends of the two rotary friction forged upsets.  But that line is still not appear perpendicular to the rails.  This is because the photographer is standing to the left of the actual centerline axis of the two rotary friction forged upsets.

I would say that if the photographer took one or two steps to the right, he/she would coincide with the centerline axis of the two upsets; and then the visual alighment of them would fall on an axis that would appear to be perpendicular to the rails.  In other words, step to the right and watch the two rotary friction forged upsets move into apparent alignment with each other. 

In actuality, they are aligned with each other crosswise to the track as would be expected.  And if you were standing where the photographer was, the view would look radically different than the photograph. 

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Posted by Murphy Siding on Sunday, December 1, 2019 12:16 AM

BaltACD

 

 
Murphy Siding
 
BaltACD 
Murphy Siding
You can see the edge of a tie in the lower left hand corner. Hols a wide ruler in front of your screen parallel to that tie edge. You'll see that the start of the burn on the far rail is right where you'd think it should be if the axel in was parallel to the rails. Mystery solved. Scooby dooby doo! 

If the axle was parallel to the rails, we would be talking about tie burns, not rail burns.  No Scooby snacks for you! 

Can we compromise and call them rotary friction tie forged upsets? Mischief

 

Are wood or concrete (normal tie materials) forgable materials?

 

Ask euclid  . I sampled his phrasing, warts and all.

Thanks to Chris / CopCarSS for my avatar.

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Posted by BaltACD on Saturday, November 30, 2019 11:09 PM

Murphy Siding
 
BaltACD 
Murphy Siding
You can see the edge of a tie in the lower left hand corner. Hols a wide ruler in front of your screen parallel to that tie edge. You'll see that the start of the burn on the far rail is right where you'd think it should be if the axel in was parallel to the rails. Mystery solved. Scooby dooby doo! 

If the axle was parallel to the rails, we would be talking about tie burns, not rail burns.  No Scooby snacks for you! 

Can we compromise and call them rotary friction tie forged upsets? Mischief

Are wood or concrete (normal tie materials) forgable materials?

Never too old to have a happy childhood!

              

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