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Weight Of US Mainline Rail?

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Weight Of US Mainline Rail?
Posted by pajrr on Monday, July 24, 2017 3:28 AM

Hi, what would be considered the current "standard" weight for main line rail in the US? Would it be 132lb? I know the PRR used 155lb at one time. The lines I have been around seem to be pretty much 132lb. Any info anyone can provide would be appreciated.

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Posted by mudchicken on Monday, July 24, 2017 6:31 AM

Depends on the railroad and the anticipated tonnage.

Freight railroads predominately 136#.

Transit operations predominately 115#. (In higher demand right now, causing some weird pricing flutters where some new 132# rail may be cheaper than 115# which seems counter intuitive)

Turnouts and special trackwork almost all 115 and 136# because of the availability of new feedstock for planing into frogs and switch points.

Except for an occasional rare run of 90# or 100#, nothing new under 115#.

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Posted by Buslist on Tuesday, July 25, 2017 8:52 AM

mudchicken

Depends on the railroad and the anticipated tonnage.

Freight railroads predominately 136#.

Transit operations predominately 115#. (In higher demand right now, causing some weird pricing flutters where some new 132# rail may be cheaper than 115# which seems counter intuitive)

Turnouts and special trackwork almost all 115 and 136# because of the availability of new feedstock for planing into frogs and switch points.

Except for an occasional rare run of 90# or 100#, nothing new under 115#.

 

In the late 90s there was an effort by some members of committee 4 to produce a section with a lot more head (going to be 141 SA IIRC) to produce a longer grinding life. I don't remember if it was based on 133 or 136. Considering the effort was spearheaded by Sam Atkinson (UPs rail engineer) I suspect it was 133 based. Anyway I got shuffled off the the U.K. to help solve their post Hatfield rail issue (turned out to be a rolling stock issue and not directly related to the rail) and lost track of what was happening. Then my Committee 4 Obsever (Dr. Roger Steele) fell off the roof of his trolley car, broke his neck and my contact with 4 pretty much disappeared. 

I don't see that 141 section in the list of available sections, was the effort abandoned?

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Posted by timz on Tuesday, July 25, 2017 6:07 PM

UP has some 141-lb rail, doesn't it? Dunno if anyone else does. How common is 140-lb? 

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Posted by Saturnalia on Tuesday, July 25, 2017 7:44 PM

timz

UP has some 141-lb rail, doesn't it? Dunno if anyone else does. How common is 140-lb? 

 

Based on markings I saw on the rails of the line between Omaha and Ogden last year, it looked like UP had installed a ton of 143#. 

The stenciled-on spray paint often read "143 new, 136 worn" or something to that effect, leading me to believe that yes it is 133 or 136 with extra head on it. 

Seeing as how UP gets their rails from an overseas supplier, out of Nippon, Japan, I wouldn't be shocked if this is why UP has it and most others don't, at least yet. 

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Posted by mudchicken on Tuesday, July 25, 2017 7:57 PM

Never seen 143. Do see 140, 141 (two flavors) and 144 out there, usually in HAL curves.

US 141 From a US Rail Mill: https://evrazna.com/Products/Rail/tabid/82/Default.asp  

You can only standardize to a certain point until the preferences of the now decimated engineering staffs of the Class 1 and Class 2's re-appears. (and the mechanical folks can't maintain a better overall wheel profile which would cut down on rail profile wear because they are restrained/starved too)

140 and 141 are already in the manual and AREMA C4 and C5 have changes coming. May already be in the 2016 and later manuals.

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Posted by ChuckCobleigh on Tuesday, July 25, 2017 10:09 PM

Buslist
...and lost track of what was happening.

You should pardon the expression.Wink

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Posted by erikem on Tuesday, July 25, 2017 10:41 PM

ChuckCobleigh

 

 
Buslist
...and lost track of what was happening.

 

You should pardon the expression.Wink

 

And be sure to tamp things down before we go off on a tangent again.

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Posted by BaltACD on Tuesday, July 25, 2017 10:49 PM

erikem
 
ChuckCobleigh
 
Buslist
...and lost track of what was happening. 

You should pardon the expression.Wink 

And be sure to tamp things down before we go off on a tangent again.

To get out of that tangent you will have to spiral into the super elevation of the curve

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Posted by blue streak 1 on Tuesday, July 25, 2017 11:11 PM

CSX aound here has made most of A&WP sub 141#.  But what is confusing that at many pre made insulated joints the rail is marked line 141 - 136 into the leads of CP switch(s).  Switch panels mostly 136 ?

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Posted by mudchicken on Wednesday, July 26, 2017 1:10 AM

141 special trackwork, including turnouts is oddball. 136 is common, 141 is not - largely because of the planing required for frogs and switch points plus the castings.

Mudchicken Nothing is worth taking the risk of losing a life over. Come home tonight in the same condition that you left home this morning in. Safety begins with ME.... cinscocom-west
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Posted by blue streak 1 on Wednesday, July 26, 2017 6:11 PM

mudchicken

141 special trackwork, including turnouts is oddball. 136 is common, 141 is not - largely because of the planing required for frogs and switch points plus the castings. 

MC thanks had a sneaky suspicion that was the reason.  Do you think it change over time if more is laid ?  Understand CSX is using 141# because it can be subject to more times rail grinding ? 

One item CSX is using heavier and with a broader area tie plates on 141  vs 136 .

 

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Posted by mudchicken on Wednesday, July 26, 2017 7:58 PM

141 has a slightly higher center of mass.

Grinding in the points and frogs with a big stone grinder is futile. No advantage in a maintenance sense to go larger. Lay the stuff in the curves and call it good. Would not expect to see 141 turnouts anytime soon in the name of the AREMA common standard.

Mudchicken Nothing is worth taking the risk of losing a life over. Come home tonight in the same condition that you left home this morning in. Safety begins with ME.... cinscocom-west
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Posted by Paul_D_North_Jr on Wednesday, July 26, 2017 9:24 PM

mudchicken
141 special trackwork, including turnouts is oddball. 136 is common, 141 is not - largely because of the planing required for frogs and switch points plus the castings.

IIRC, the 136 RE and the 141RE have the same "fishing" dimensions - the space under the head and above the web.  So they can be easily connected or used in close proximity - but not within the limits of a turnout - with just some welding/ grinding of the top of the heads, so the transition is smooth.

- PDN. 

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Posted by Paul_D_North_Jr on Wednesday, July 26, 2017 9:27 PM

The ratio of the height of 155 PS rail to the width of standard track gauge is greater than that of the height of 56 or 60 lb. rail to the width of 3 ft. narrow gauge. 

Said another way, the PRR track looks more like narrow gauge than the NG itself !

- PDN. 

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Posted by mudchicken on Wednesday, July 26, 2017 9:44 PM

Paul_D_North_Jr
 
mudchicken
141 special trackwork, including turnouts is oddball. 136 is common, 141 is not - largely because of the planing required for frogs and switch points plus the castings.

 

IIRC, the 136 RE and the 141RE have the same "fishing" dimensions - the space under the head and above the web.  So they can be easily connected or used in close proximity - but not within the limits of a turnout - with just some welding/ grinding of the top of the heads, so the transition is smooth.

 

- PDN. 

 

very similar - it's the 112/115 FRA controversy again with larger sections.

Mudchicken Nothing is worth taking the risk of losing a life over. Come home tonight in the same condition that you left home this morning in. Safety begins with ME.... cinscocom-west
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Posted by zardoz on Wednesday, July 26, 2017 9:59 PM

Saturnalia

 Seeing as how UP gets their rails from an overseas supplier, out of Nippon, Japan, I wouldn't be shocked if this is why UP has it and most others don't, at least yet. 

 

Rail is cheaper from Japan than rail made in the U.S.A.? 

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Posted by SD70M-2Dude on Wednesday, July 26, 2017 10:22 PM

zardoz
Saturnalia

 Seeing as how UP gets their rails from an overseas supplier, out of Nippon, Japan, I wouldn't be shocked if this is why UP has it and most others don't, at least yet. 

Rail is cheaper from Japan than rail made in the U.S.A.?

Apparently so.  CN gets all theirs from Nippon too.  It's shipped in ~85' sections on flatcars to the welding plant at Transcona yard in Winnipeg.  There it is welded together into the strings and rolled onto waiting rail trains.

Most of what CN buys is 136 lb, but I have seen new 115 lb too.

Greetings from Alberta

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Posted by BaltACD on Wednesday, July 26, 2017 11:15 PM

Back in the days of the Chessie System they were getting their rail from Japan - I believe their standard then (1970's) was 122 pound.  I believe there is a sunken barge load of rail somewhere at the bottom of the Chesapeake Bay.

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RME
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Posted by RME on Wednesday, July 26, 2017 11:35 PM

Looks like it's time for a Blast From The Past:

Here is the PDF download of the AREMA conference paper on the development of rail section 141AB.

Courtesy of beaulieu (I think) about a decade ago.

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Posted by zugmann on Thursday, July 27, 2017 6:35 AM

Paul_D_North_Jr

Said another way, the PRR track looks more like narrow gauge than the NG itself !

- PDN. 

 

Needed a step stool to cross it.

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

The opinions expressed here represent my own and not those of my employer, any other railroad, company, or person.t fun any

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Posted by mudchicken on Thursday, July 27, 2017 12:03 PM

zardoz
 
Saturnalia

 Seeing as how UP gets their rails from an overseas supplier, out of Nippon, Japan, I wouldn't be shocked if this is why UP has it and most others don't, at least yet. 

 

 

 

Rail is cheaper from Japan than rail made in the U.S.A.? 

 

 

New Russian 132# can be cheaper than secondhand 115#. The market does some funny things. For years, transit (light rail/toy train/bus people) has put a strain on the availability of 115# and the market has noticed.

EVRAZ/RMSM (old CF&I in Pueblo) is pretty much going full out in the rail mill there. Rarely see anything shorter than 80 ft coming out of there.

Some of the previous alure of Jap steel (NiPPON Kokosen) was that they had upgraded their mills with the latest HiSi/Vanadium/Vaccuum treatment that the three surviving US mills were still in the process of upgrading to.

Mudchicken Nothing is worth taking the risk of losing a life over. Come home tonight in the same condition that you left home this morning in. Safety begins with ME.... cinscocom-west
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Posted by rdamon on Thursday, July 27, 2017 1:48 PM

Also UP could get 480' sections from Japan ...

http://www.up.com/aboutup/community/inside_track/long-rail-3-27-2015.htm

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Posted by Deggesty on Thursday, July 27, 2017 2:00 PM

rdamon

Also UP could get 480' sections from Japan ...

http://www.up.com/aboutup/community/inside_track/long-rail-3-27-2015.htm

 

The article mentions cast steel rail; I thought the rails were rolled; have I been thinking wrong for 65 years?

Johnny

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Posted by mudchicken on Thursday, July 27, 2017 2:56 PM

Continuous casting/ rolled into final section, then cut to length

 

HOT-HOT-HOT

Mudchicken Nothing is worth taking the risk of losing a life over. Come home tonight in the same condition that you left home this morning in. Safety begins with ME.... cinscocom-west
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Posted by Deggesty on Thursday, July 27, 2017 3:47 PM

Thanks, MC. So, I had only half the story.

Johnny

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Posted by Norm48327 on Thursday, July 27, 2017 4:04 PM

Deggesty
The article mentions cast steel rail; I thought the rails were rolled; have I been thinking wrong for 65 years?

Johnny,

Don't feel like Lone Eagle. Even after watching a video of the process I don't know all the details.

Norm


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Posted by BaltACD on Thursday, July 27, 2017 4:44 PM

Norm48327
 
Deggesty
The article mentions cast steel rail; I thought the rails were rolled; have I been thinking wrong for 65 years? 

Johnny,

Don't feel like Lone Eagle. Even after watching a video of the process I don't know all the details. 

Never too old to have a happy childhood!

              

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Posted by Norm48327 on Thursday, July 27, 2017 5:32 PM

Chuck,

I claim, unlike Bucky, no expertise whatever on the process of making rail. I can only observe the process at arms lenght and take my now retired track foreman's word on the subject.

In my neck-of-the woods 136# rail is the most common and seems to suit both CN and CSX just fine.  IMO, Mud chicken made a very good point regarding transition from one rail weight to another. Things that may seem simple on the surface may come with unanticipated consequences just as moving all dispatchers to a common location will.

You have been through the latter and witnessed the consequences of management's inept decisions. It remains to be seen what Hunter's decrees will work and which will fail. CSX is not the railroad he is used to working with. It is a spiderweb of coal mies that would not survive should he decide to abandon some  lines.

I'm waiting with bated breath to see the outcome. I can't help but think Harrison has taken both the investors in CSC and their employees for an underserved ride in the nameof profits for a corporate raider disguised as a edge fund. Hedge funds have on one goal, and that is quick turnover on Wall Street.

Norm


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Posted by ChuckCobleigh on Thursday, July 27, 2017 6:19 PM

rdamon

Also UP could get 480' sections from Japan ...

http://www.up.com/aboutup/community/inside_track/long-rail-3-27-2015.htm

Looking at the current Google Earth satellite image for Port of Stockton, one can see the specially designed rail ship with rail being unloaded onto a string of rail flat cars.

  37.960729° -121.363110°

Not entirely sure, but it appears that the welding line is at this location:

  37.960878° -121.371481°

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