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Oil Trains & Lag Screws

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Posted by tree68 on Friday, July 29, 2016 9:09 PM

Deggesty
And, the wind turbines also kill birds.

That, too.  Instruments of the devil, I tell you!

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Posted by Deggesty on Friday, July 29, 2016 9:02 PM

tree68

 

 
schlimm

Perhaps the defenders of the freedom to emit deadly pollutants can move into communities around those carcinogenic polluters they love so much?   Pearfarmer, your house is waiting, served up with a bottle of Chateau Flint!

 

The problem with these people is that they don't want anything in their back yard, but try to take away the fruits of those things they don't want in their back yard. 

That electric car still requires power.  Can't make it using fossil fuels, for sure, nuclear power is a definite no-no, dams ruin the waterways, and "industrial" wind turbines are ugly and ruin the vistas.  Maybe the electricity fairy knows how to make power without having any "side effects..."

Can't wear clothes made from synthetics (mostly fossil-based), nor animal based (maltreatment and all that).  I suppose that leaves cotton, but you either have to use slave labor or fossil-fueled equipment to harvest it.

The list goes on.

 

And, the wind turbines also kill birds.

 

Johnny

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Posted by tree68 on Friday, July 29, 2016 8:53 PM

schlimm

Perhaps the defenders of the freedom to emit deadly pollutants can move into communities around those carcinogenic polluters they love so much?   Pearfarmer, your house is waiting, served up with a bottle of Chateau Flint!

The problem with these people is that they don't want anything in their back yard, but try to take away the fruits of those things they don't want in their back yard. 

That electric car still requires power.  Can't make it using fossil fuels, for sure, nuclear power is a definite no-no, dams ruin the waterways, and "industrial" wind turbines are ugly and ruin the vistas.  Maybe the electricity fairy knows how to make power without having any "side effects..."

Can't wear clothes made from synthetics (mostly fossil-based), nor animal based (maltreatment and all that).  I suppose that leaves cotton, but you either have to use slave labor or fossil-fueled equipment to harvest it.

The list goes on.

LarryWhistling
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Posted by schlimm on Friday, July 29, 2016 8:40 PM

Perhaps the defenders of the freedom to emit deadly pollutants can move into communities around those carcinogenic polluters they love so much?   Pearfarmer, your house is waiting, served up with a bottle of Chateau Flint!

C&NW, CA&E, MILW, CGW and IC fan

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Posted by zugmann on Friday, July 29, 2016 7:02 PM

pearfarmer
The liberal environmentalists run the state, and they won't be satisified until every business which emits anything into the air or water is forced out!

 

Yeah, how dare they not let a company pollute air and water with carcinogens as much as they want!  That's real freedom! Where's my "Make creosote ties great again!" hat?

 

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

The opinions expressed here represent my own and not those of my employer, any other railroad, company, or person.t fun any

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Posted by tree68 on Thursday, July 28, 2016 4:09 PM

There's plenty of other sources for wood ties.

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Posted by pearfarmer on Thursday, July 28, 2016 3:59 PM

Unfortunately, wood ties may not be an option much longer, if the Portland media have their way.

Back in April KGW, the local NBC affiliate, posted this story:  http://www.kgw.com/news/investigations/toxic-air-found-in-the-dalles-despite-permit-from-deq/128717185

There have been other stories since, and the Oregon DEQ is reacting to the resulting public pressure.  Having lived in Portland for over forty years, I'm fairly certain that it is only a matter of time before AmeriTies West is forced to move, or go out of business.  The liberal environmentalists run the state, and they won't be satisified until every business which emits anything into the air or water is forced out!

 

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Posted by BaltACD on Thursday, July 28, 2016 2:45 PM

Euclid
BaltACD
Euclid

Concrete ties do seem like a viable solution.  I wonder why they have decided to revert back to cut spikes/tieplates instead of concrete ties.

Concrete ties and wood ties can't effectively be intermixed on a territory.
So then I assume that means that it is not a viable option to use concrete ties only on curves as the lag spikes are used.

What can you do today vs. what can you do long term.  Wood today, concrete tomorrow or the next year.

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Posted by Euclid on Thursday, July 28, 2016 1:49 PM

BaltACD
 
Euclid

Concrete ties do seem like a viable solution.  I wonder why they have decided to revert back to cut spikes/tieplates instead of concrete ties.

 
So then I assume that means that it is not a viable option to use concrete ties only on curves as the lag spikes are used.
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Posted by BaltACD on Thursday, July 28, 2016 1:41 PM

Euclid

Concrete ties do seem like a viable solution.  I wonder why they have decided to revert back to cut spikes/tieplates instead of concrete ties.

It is what can you do TODAY vs. what can you do in a couple of years.  Concrete ties don't grow on trees, wood ties do.  Concrete ties and wood ties can't effectively be intermixed on a territory.  Today's repairs may not be tomorrow's long term fix.

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Posted by Euclid on Thursday, July 28, 2016 1:26 PM

Concrete ties do seem like a viable solution.  I wonder why they have decided to revert back to cut spikes/tieplates instead of concrete ties.

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Posted by tree68 on Thursday, July 28, 2016 1:20 PM

Or, they could simply go with concrete ties in such locations...

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Posted by Euclid on Thursday, July 28, 2016 12:25 PM

tree68
 
Euclid
This is a real problem that can be solved.  It should be solved.  I cannot imagine the railroad industry simply dismissing the problem because anything built by man can fail. 

While the industry may do more work with lag screws to see if they can be made to work, in the end, the accounting department will have the final say.

When I said that the lag screw problem should be solved, I meant that in opposition to BaltACD seeming to dismiss the problem without solving it, and doing so based on the recognition that anything made by man will fail. 

So when I say the problem should be solved, I am not saying that it must be solved only by better lag screws or some other new idea.  I agree that the problem of breaking lag screws could also be solved by reverting back to cut spikes.  I also agree that whatever the solution, the choice will be driven exclusively by cost. 

In this case, the cost will be comprised of the cost of the following:

  1. Initial fastener application.

  2. On-going inspection cost.

  3. On-going maintenance cost.

  4. The cost of train wrecks caused by fastener failure.

Although cut spikes have worked for 150 years, they have become less workable due to the rising cost of maintaining them on track curves of the busiest, highest tonnage main lines.  So the rising track load stress over the last 150 years has reached a “breaking point” in terms of maintenance cost on main line curves.  I assume that the U.P. chose to substitute lag screws for cut spikes on curves in order to reduce the cost of maintenance due to the better grip of lag screws.  

It appears, however, that the cost of maintenance of lag screws did not account for breakage, nor the inspection required to detect breakage.  So the failure to account for those two hidden costs led to a decision to use a fastener that causes derailments, thereby raising the cost higher than the cut spike/tieplate system that lag screws replaced.

So the company has two choices:

  1. Improve the lag screw system to eliminate the breakage, and the need for extra inspection to detect breakage.

  2. Revert back to the cut spike/tieplate system and its higher maintenance cost due to the inferior grip of cut spikes.

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Posted by tree68 on Thursday, July 28, 2016 10:42 AM

Euclid
This is a real problem that can be solved.  It should be solved.  I cannot imagine the railroad industry simply dismissing the problem because anything built by man can fail. 

It's gonna come down to dollars and cents, pure and simple.  If lag screws are not economically feasible, why pursue them?  As noted before, spikes work, and have worked for, what, 150 plus years?

While the industry may do more work with lag screws to see if they can be made to work, in the end, the accounting department will have the final say.

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Posted by Euclid on Thursday, July 28, 2016 7:42 AM

This is a real problem that can be solved.  It should be solved.  I cannot imagine the railroad industry simply dismissing the problem because anything built by man can fail.  Lag screws breaking on curves is not what would be called an “Act of God” like a tornado derailing a train.

What I would like to know is how widespread the use of lag screws is on U.S. railroads.  Are there hundreds or thousands of mainline miles fastened to ties with lag screws.  Or are they just used on curves by some companies as is the case on the U.P.?

 

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Posted by BaltACD on Thursday, July 28, 2016 6:32 AM

rdamon

Or need to be make of a higher grade metal. But this may only move the point of failure, not prevent it.

If it is made by man - it will fail - where, why and when are the only questions.

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Posted by tree68 on Wednesday, July 27, 2016 8:24 PM

I would opine that track structure in general needs to be dynamic.  Screws would tend to make it rigid and any point that gets more stress than others will be the first to fail.

Spikes tend to give a little if need be - they don't necessarily pull all the way out - just enough to let the track flex a little.

The puzzle switches in the video have a little tighter tolerance, and would see much more intensive maintenance than a mainline, so the screws might work there.

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Posted by rdamon on Wednesday, July 27, 2016 5:24 PM

Or need to be make of a higher grade metal. But this may only move the point of failure, not prevent it.

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Posted by Euclid on Wednesday, July 27, 2016 4:30 PM

rdamon
I think it is important to look at how things fail. A cut spike will loosen when pulled, but a screw with over 2x the holding force will break.
A loose or partially pulled spike will still provide lateral stability.

 

When a screw breaks without losing its anchoring power, it tells me that the screw is not big enough to do the job that is assigned to it.  That would be my first conclusion with this problem of breaking lag screws on track curves. 

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Posted by rdamon on Wednesday, July 27, 2016 10:47 AM
I think it is important to look at how things fail. A cut spike will loosen when pulled, but a screw with over 2x the holding force will break.
A loose or partially pulled spike will still provide lateral stability.

 

Also when rails are replaced so are the cut spikes, does this happen with the screws and clips? I have not witnessed a rail replacement with this fastening method.
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Posted by BaltACD on Wednesday, July 27, 2016 2:19 AM

Special track work and the use of lag screws

 

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Posted by Euclid on Tuesday, July 26, 2016 1:46 PM

Norm48327
There are simple solutions for complex problems and most of them are wrong.

Norm,

It is not hard to come up with a correct solution.  The way it’s done is to consider many solutions and then discard the ones that are wrong.  This will lead to the right solution to even complex problems.  You won’t know a solution is wrong until you carry through in developing it, and trying it in practical testing.  But even before getting to that point, ideas can often be discarded simply by what is learned in the cad modeling stage.   

So complex problems do indeed inspire many simple solutions that are found to be wrong on the way to finding the right solution.  But that is not the issue with this lag screw problem.  First of all it is not a particularly complex problem.

The industry has probably done sufficient trial and error to arrive at the perfect solution long ago.  That is almost inevitable in such a large standardized industry.  They have a lot of time to get it right.  The problem is that with the ability to find the perfect solution that is inherent with the industry, they learn exactly where limits lie. 

So they seek solutions that go just to the threshold of success and not one bit further. You can’t afford any excess in the solution because the industry is big and standardized, so a little excess adds up to too much excess to tolerate.  So everything has to be just enough and no more.  The problem is that the threshold of just enough is constantly creeping out of reach as loading and traffic levels creep upward.  So new solutions are needed on a frequent basis.  Yet each new solution requires exhaustive development to find just the perfect one that provides just enough merit to fix the problem and no more.

The problem that has now emerged is holding the gage on curves. For this task, the lag screw systems had been applied in lieu of standard cut spikes and tie plates.  Since that decision, however, the problem has either grown a tiny bit worse with factors such rising tonnage, train frequency, or speed; or some combination.  Or it may be that the “just enough solution” of lag screw systems was not quite enough, and it has taken 10-15 years of empirical experience to reveal that. But whatever the reason, the gage holding problem is back.

So the U.P. has decided that the painfully tedious task of finding just the right tiny increment of the next improvement is less preferable than the immediate solution of reverting back to the tried and true cut spike/tieplate method.  It may require more maintenance, but at least it does not hide its impending failure like lag screws have proven to do. 

Lag screws hid their relatively short life span until recently.  Not only have they now revealed that, but they may have also revealed that the life of lag screw systems is not even as long as cut spike/tieplate systems that it replaced; but nobody knew that going in.   

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Posted by Paul of Covington on Tuesday, July 26, 2016 12:07 AM

tree68
Spikes, however, seem to have stood the test of time

   That's what I've been thinking, too.   One other idea I was thinking of is to have oversized holes in the plates for the lag screws and use conical washers.   Then use good ole spikes to hold it in place laterally.   But really, why, after all these years, is it important to hold the rail tightly in contact with the tie?   Could it be that someone thought, "This is the way we do it with concrete ties, so it is the new way, and we ought to it with wood ties."?

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Posted by Norm48327 on Monday, July 25, 2016 6:53 PM

Bucky will never agree, but the most expedient solution would be to install concrete ties so the tie plates can't move.

 

Norm


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Posted by tree68 on Monday, July 25, 2016 6:25 PM

Paul of Covington
Maybe we should go back about 130 years or so:

I dunno - seems to me that arrangement would actually be weaker - the tie would likely fail horizontally.  And that would force replacement of the entire tie.  

The weaknesses of the lag bolt heretofore discussed notwithstanding, that concept makes sense.  

Spikes, however, seem to have stood the test of time

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Posted by Euclid on Monday, July 25, 2016 5:29 PM

NDG

From the link:

Accident investigators have said for decades that the DOT-111 railcars are easily punctured or ruptured, even in low-speed impacts.  A new class of tank car, the TC-117, was unveiled in May 2015 and is described as having a thicker steel hull, thermal protection to increase the ability to withstand fire, a full head shield, protective valve covers and a bottom outlet valve for safety.

"This type of tank car will be much more able to resist puncture," Garneau said.

The same was said of the new and improved 1232 tank cars, and yet they rupture in derailments at speed as low as 22 mph.  Has the actual crash rupture resistance of the 117 cars ever been quantified in terms of speed?  Or are we to suffer the nonsense of “much more able to resist puncture”? 

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Posted by NDG on Monday, July 25, 2016 4:45 PM
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Posted by Euclid on Monday, July 25, 2016 3:38 PM

Paul,

That is an interesting concept.  It shows that they understood the problem, but I am not so sure about the execution.  But the concept makes sense.  Instead of relying on spikes to hold vertically, just set bolts in diagonally so they have a better advantage.  But the details as drawn are somewhat puzzling, particularly those square nuts angled to the axis. 

 

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Posted by Paul of Covington on Monday, July 25, 2016 11:20 AM

   Maybe we should go back about 130 years or so:

https://www.flickr.com/photos/paulofcov/28258154210/in/album-72157626021256880/

 

   Text is here:

The American Railway at Archive.org

https://ia802606.us.archive.org/22/items/americanrailway00clargoog/americanrailway00clargoog.pdf

 "The American Railway" (about 1889), H. G. Prout, editor, "Railroad Gazette"

Interlocking rail bolts-- book page 220--PDF page 255

   I don't know how they insert the bolts past each other unless they drill oversize holes

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Posted by Euclid on Sunday, July 24, 2016 10:06 PM

Is the Self-Securing Rail Spike a flawed concept?

http://www.pages.drexel.edu/~garfinkm/Spike.html

The claimed benefit of the Self-Securing Rail Spike is that it squeezes a portion of wood for a grip rather than inducing a splitting stress as is the case with a nail, for example. 

However, each leg of the SSRS does induce a splitting stress.  And since there is no pre-drilling, I suspect the two legs might actually cause two splits in the wood.  The two splits would follow the legs back up to where they converge at the head of the spike on the surface of the tie.  So the double split would be an inverted “V” shape showing on the surface of the tie as a single split, but having two diverging branches of the split extending down into the tie.    

The length of this “V” shaped split would be in line with the direction of rail/tieplate force.  So the SSRS fastener would have very little ability to resist the rail/tieplate force.  To visualize this, consider a nail standing in a split.  It would be rather easy to tip the nail over in the direction of the split.  This is because it would in an open crevice with no wood fiber to directly constrain it from tipping in the direction of the split.

So the SSRS would tend to have less ability to resist the rail/tieplate force than a lag screw or even a conventional cut spike.  Yet, resisting this lateral force is the number one requirement.  Holding power or grip is number two. 

The SSRS claims that its grip is not loosened by tie splitting.  That may be true as far as it goes.  But the SSRS will tend to cause tie splitting.  And that tie splitting will encourage the rail/tieplate force to bend and tip the SSRS out of vertical.   Once the fastener tips out of vertical, and allows the tieplate to shift, the holding grip is irrelevant. 

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