EuclidWhich benefits do not apply to unit trains? I don’t see any. The writer does say that the benefit of preventing derailments and wheel side from slack run-in is greatest with mixed consists, but that does not mean that it is zero benefit to unit trains.
Don is noting that the FRA's current interest in ECP is in its use for HHFT service, and current HHFTs are essentially unit trains.
I think it is obvious that ECP has strong benefits for unit-train operations; note that most of the companies that have adopted ECP are, in fact, using it to facilitate unit train operations.
Thanks, Wizlish. I think I see what you're saying. In a "big-hole" situation, the brakes on the front cars are set up hard, but not quite hard enough to cause sliding, then the extra jerk makes the wheels lose their grip on the rails.
_____________
"A stranger's just a friend you ain't met yet." --- Dave Gardner
oltmannd [Responding to the email above in blue from the FRA] It's interesting that many of the benefits claimed don't apply to unit train operation.
Paul of Covington I've seen this mentioned before, and I still don't understand how run-in forces can cause sliding. If the wheels are not already locked up by hard braking force, then no matter how hard you push or pull the cars, they aren't going to suddenly start sliding
It's almost as simple as how slack run-out in starting can throw people the length of a caboose.
Assume a 'standard' brake setup which is 'big-holed' at the locomotive valve. While there is a 'shock' signal propagated down the trainline at the speed of sound, the actual pressure reduction is limited by the flow characteristics through the orifice and the increasingly long 'choke' represented by the brakepipes and fittings as you get further back in the train. Brakes go on progressively from the front, but the cars at the rear continue to roll freely, and the slack can run in with what amounts to considerable relative acceleration, not just inertia. It's that 'short sharp shock' that jars the wheels loose to slide, more than the mass of the unbraked train shoving against an insufficient number of braked axles.
oltmanndIt's interesting that many of the benefits claimed don't apply to unit train operation.
As coal traffic declines precipitously and oil inevitably declines, that debatable distinction may well be a moot point.
C&NW, CA&E, MILW, CGW and IC fan
EuclidUnder conventional braking, pneumatic brake signal propagation through the length of the train results in notable run-in forces on cars at the head end of the train, which may result in sliding (and potentially a derailment) of heavily braked and/or lightly loaded wheels.
I've seen this mentioned before, and I still don't understand how run-in forces can cause sliding. If the wheels are not already locked up by hard braking force, then no matter how hard you push or pull the cars, they aren't going to suddenly start sliding. If this is a reference to load-sensing, which is not unique to ECP, run-in forces still are not the cause for wheel-sliding.
(Edit) This is the quote from FRA whom Euclid quoted; it looks like I'm quoting Euclid above.
Euclid THE BENEFITS OF ECP BRAKES: I asked the FRA to explain the benefits of ECP brakes that pertain to oil train safety, and this is their reply: Thank you for your message to the Federal Railroad Administration (FRA) regarding the benefits of electronically controlled pneumatic (ECP) brakes. Under conventional braking, pneumatic brake signal propagation through the length of the train results in notable run-in forces on cars at the head end of the train, which may result in sliding (and potentially a derailment) of heavily braked and/or lightly loaded wheels. Under ECP operation, the simultaneous brake application results in uniform braking and minimal run-in forces, resulting in no additional sliding propensity of the braked wheels. These reduced run-in forces between cars may result in less wear-and-tear on the cars over time and may reduce the potential of a derailment, especially in the case where the train is poorly assembled (for example, if too many empty cars are placed adjacent to each other). Additionally, ECP brake systems allow for all cars in the train to brake at the same braking (or deceleration) rate even if they had varying physical brake configurations; which is something that cannot be achieved on conventional pneumatic systems. This ability of ECP cars to adjust their effective net braking ratio (NBR) further adds to ECP’s ability to keep run-in forces to a minimum and thus allow the railroad to potentially operate with a higher train-average NBR. The increased level of control and ‘tunability’ offered by the electronic features of ECP brake systems allow requests, such as changes to braking ratios, car load states, and isolation of defective equipment to be executed more easily on ECP systems, compared to the manual or mechanical methods required for conventional pneumatic systems. The benefits of ECP in terms of stopping distance will vary depending on a number of factors including the initial speed of the train, whether the train is on flat terrain or on a grade, the net braking ratio for each car on the train, as well as other factors. It is not really possible to come up with a single number (or percentage) that quantifies the benefits of ECP in terms of stopping distance as the benefit will depend on the scenario. Thank you for your interest in railroad safety. Sincerely, Leith Al-Nazer Motive Power & Equipment Division Federal Railroad Administration 1200 New Jersey Avenue, SE, Mail Stop 25 Washington, DC 20590
Sincerely,
Leith Al-Nazer
Motive Power & Equipment Division
Federal Railroad Administration
1200 New Jersey Avenue, SE, Mail Stop 25
Washington, DC 20590
It's interesting that many of the benefits claimed don't apply to unit train operation.
-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/)
Euclid,
I don't know where I've read it, someones's link on these threads or just looking on my own at various sites, but some of the claims have been reduced fuel consumption, longer wheel and brake shoe life. To get all the benefits, you have to use the brakes. Using them you would think it would reduce wheel and brake shoe wear and increase fuel usage. You are after all, power braking. Possibly because of quicker reaction time and being able to modulate the brake application easier than conventional brakes it might give those benefits.
On another site, where I read about BNSF borrowing NS's train, an NS guy gave some tips to the BNSF guys. ECP is great when it works. They have had some problems with cars sequencing properly. It takes a little time to get used to them. They tend to apply harder, which could just be due to learning how to apply them. (On conventional equipment you reduce air in terms of psi, on ECP braking is in percentage of brake. I've seen a UP chart, IIRC a 10 psi reduction isn't a 10% application.) When you go to release, everything releases at the same time. You can't whiz away your air.
One other tip passed along. Never rely on air brakes to hold unattended ECP cars. (We have had locations where if a train is "attended" (a crewmember ready to take action) you didn't have to apply handbrakes on the portion cut away from and left in emergency. On ECP trains, if they have been off their power supply for a couple of hours, the electronic control unit on the cars goes to "sleep" and releases the brakes.
I don't recall seeing that mentioned in any of the brochures I've read on line. I would think it will be, and maybe it already has been, corrected to not do that.
Jeff
Jim200 according to Fred Frailey's accounting of 2014 stock buybacks, which largely benefits upper management and wall street:
Stock buybacks harm long-term future earnings potential by diverting current income from proper investment in plant and equipment infrastructure to benefit upper management and stockholders in the very short term, aka, 'quarterly capitalism.' Sadly, not limited to the railroads today.
Euclid It is well established that ECP increases train safety. So the only thing to study is whether the cost is worth it. Can this be determined in a way that is true, accurate, and unquestionable? What neutral party has the expertise do this study and also be trusted by both sides to come to a fair and objective conclusion?
https://www.fra.dot.gov/eLib/Details/L02964
If we say that today it costs about $900 million for a PRB fleet to be fitted with ECP, then according to Fred Frailey's accounting of 2014 stock buybacks, which largely benefits upper management and wall street:
Thus, 30,800 locomotives and more than half or 880,000 railcars of the North American fleet could have had the ECP brakes paid in just one financial year. In 2020 and beyond, UP and BNSF could each be pocketing something like $1 billion extra each year, but presently we are only talking about the smaller oil train segment.
http://cs.trains.com/trn/b/fred-frailey/archive/2015/05/13/railroads-and-their-money.aspx
(I can't light up the link. Look in Frailey's blog,"Railroads and their money" 5-13-15)
The railroads still are testing ECP. There is a big difference between deciding to use something and being forced to use it. If it wasn't for the PTC mandate, maybe you would be seeing more ECP equipped trains.
A lot of the benefits of ECP come from using them. That is slowing the train using the train brakes. Currently, that is the last of the three methods they want an engineer to do. First is thottle modulation and using the lay of the land, second is dynamic braking, third is using air. That third alternative is usually in conjuction with dynamics. They do allow air alone in certain situations, but would rather see you in dynamics first. (It's stressed so bad that I've had a couple of students who needed to use air right now due to unforseen circumstances, but wanted to get into dynamics first. I've heard other engineers run across the same thing.) It's all about saving fuel. Power braking a train uses up fuel and I'm sure that's one thing they're trying to figure out. Is it worth it? Some of the savings touted by the salesman seem counterintuitive. Maybe in reality it isn't, but I'm sure the railroads are going to make sure of it.
Some are going to say that the shorter stopping distance in emergency situations alone is enough to warrant the implimintation. How often does an engineer use emergency to avoid hitting something? I've been one for 10 years and I can only think of two instances when I had to throw it into emergency, other than when responding to in-train induced emergency applications.
I think eventually you will see ECP on some trains, even without any mandate. With all other demands for the railroad's money it just may take longer, absent an ECP mandate.
Yes. And why (as one employee wants) should the taxpayer subsidize a long overdue safety appliance for private rails?
wanswheel What’s the worse risk financially? That too few ECP cars will be available at the deadline and the railroads’ common carrierness will compel them to transport oil everywhere at 30 or 40 mph? Meanwhile on the political front, excerpt from Reuters, July 22 http://www.reuters.com/article/2015/07/22/usa-train-regulations-oil-idUSL1N10224E20150722 Senator John Thune, Republican chairman of the Senate Commerce Committee, had proposed repealing the ECP requirement last month with a measure that orders new research to justify the technology's benefits until a permanent decision is made. But the legislation unveiled this week by Senate Republican leader Mitch McConnell preserves the ECP requirement. It still requires the study of braking technologies, and calls on the transportation secretary to repeal the ECP requirement eventually if the research does not justify its use.
What kind of idiot does McConnell believe the railroads are? Congressional! You have to install ECP while we study to see if it is actually effective and at sometime of our choosing (after it has all been installed on the private dollar) Congress can say it's not effective and you should not have spent the billions to install it and you can remove it at further expense. And the GOP is pro business! BS they are pro spending other peoples money, just like all the other parties.
Never too old to have a happy childhood!
schlimmI would not be surprised to discover the same "kicking and dragging" resistance by the rails to most of the other major MANDATED safety appliance adoptions of the past
Don't be -- if anything, it was far worse (certainly with respect to Westinghouse brakes!) We have no Lorenzo Coffin to take up the cudgels for ECP, and until we do I expect continued resistance.
The thing is that modern management is well aware of the advantages of ECP. A number of for-profit companies, including the aforementioned firms in Australia, voluntarily paid to convert their equipment, and were there an effective way to provide 'dual-mode' ECP I suspect the changeover of HHFTs would not be so stringently resisted. For Janney couplers there were slotted 'universal' knuckles that took a pin for the link. For air brakes it sufficed to put a blind hose from end to end, and use operating rules that bunched the unbraked stock to the rear (where, presumably, brakemen would still work them as long as necessary). When gauge was converted, they could get 5000-plus men standing by with hammers and crowbars to pull spikes and bang them into predrilled holes to accomplish the thing in days. There is, as yet, no comparable way to accomplish that sort of thing with 'standard'-compliant ECP systems.
I would note, however, that the operational benefits of knuckle couplers/internal buff gear, practical single-pipe pneumatic-control air brakes, and some other things -- roller bearings come to mind as a rather pointed example -- were not realized until there were scale or scope changes in railroading itself... that were made practical, or even possible, only after the technological change became reasonably pervasive. (There is a similar reason for the widespread adoption of Walschaerts valve gear after the end of the 19th Century.) I'd like to think that railroads learned that, but it is also clear from history that they dislike 'subsidizing' anything that gives their competition an easier ride. Anyone remember the history of the BCR coal-turbine development? The railroads involved 'kicked' increasingly at the idea that they would be subsidizing detail design fixes that they considered the responsibility of the for-profit locomotive manufacturers -- and I happen to agree with them in principle. Nobody in that game wants to be the early adopter of an expensive technology with enormous stranded costs and limited applicability in most of its initial phase, unless there are recognizable, and perhaps justifiable-to-scockholders, benefits from that adoption.
The Esch Act 'quasi-blackmail' imposition of ATS, and more recently the imposition of PTC, are attractive on the surface as examples of how to coerce the Class I community to 'do right' (or perhaps 'straighten up and fly right'). But if the FRA wants ECP mandated on its merits, the discussion needs to take that form, not reflect Sarah's preference that 'ECP's merits self-evidently warrant its mandated application to HHFT trains'. Someone like Lorenzo Coffin might be persistent enough to get adoption of a properly 'convertible' ECP system on ECP's actual merits in modern railroading. But it will take that level of persistence and access, and probably at least that span of time.
WizlishThe current argument about ECP is not that it doesn't provide some significant benefits. It is that, for the cost and trouble, it does not provide 'enough' benefit in additional safety, in those areas that concern fireball explosions from HHFT accidents. Yes, I do think there is an element of 'kill this before it multiplies' to a mandate for ECP on all interchanged cars. Yes, I think the very high cost of ECP as an unfunded mandate is a concern to railroad management.
I would not be surprised to discover the same "kicking and dragging" resistance by the rails to most of the other major MANDATED safety appliance adoptions of the past (Janney coupler, air brakes, etc.).
EuclidTherefore, overall, the AAR has backed themselves into a corner where they cannot come out in favor of the DB-60 II brake system valve as an alternative to ECP braking, as NYAB suggests, because they have dismissed brake performance as being part of the oil train problem.
I discussed the BCM (and its effective uselessness to any context we are discussing in this thread) several posts ago. You seem to have missed this, or misunderstood what the BCM actually does.
No one has 'dismissed brake performance as being part of the oil train problem'. What is being "deprecated", in a nutshell, is that a 3% maximum improvement in brake application time, without modulation, is worth a mandated $8-10K cost per car and loss of default compatibility with non-ECP locomotives or car consists. I happen to agree that it is not.
In order for an ECP 'mandate' to make any sense, the actual, practical, improvements that ECP can make in emergency oil-train handling have to be expressed and then developed. One of those things, in my opinion, is a system of differential braking after derailment detection. Another might be a system that performs better 'active' monitoring and control of slack run-in and run-out, and perhaps drawbar forces (both longitudinal and torque). THOSE are the things the ECP (or 'electronically-accelerated pneumatic') discussion ought to be focused on, in my opinion...
... and NYAB BCM is only peripherally concerned with that, regardless of the valve system to which it happens to be applied, so PLEASE stop mentioning it until you can describe just how it 'improves' stopping derailed trains in minimum time or distance, or with better safety.
jeffhergertIt probably will eliminate most of those UDEs, but I wouldn't say all. Nothing is perfect, saying all sounds like a salesman's pitch.
And note that it wasn't the NYAB guy who said 'completely eliminates UDEs'. They said 'reduces' -- which as I understand the system's operation, would be accurate.
For those of you that don't recognize a "UDE" the old term 'dynamiter' might be more evocative. The brake valve on the car goes to the full emergency position, usually without warning, and sticks there until its attitude is adjusted. To the extent that 'emergency' can be commanded by dumping the trainline pressure on an ECP-equipped train -- which I believe is the default way the standard calls for it to be achieved -- there will still be 'valve functionality' in the ECP brake valve that could create dynamiting, and especially with lower maintenance attention over the years that functionality might result in some level of problem.
On the other hand, at least part of the UDE problem stems from the fact that all the functions in the 'traditional' Westinghouse system have to be discriminated via control signals (pressure and shock) sent via the air in the line. We've already commented on the fact that this is a large percentage of the 'difference' in emergency response between conventional air and ECP: if you adjust the brake valves to respond quickly to an 'emergency' signal, it's like putting hair triggers on a large number of weapons, and it becomes more likely that somehow, somewhere, one of them will fire unexpectedly when riding over somewhat arbitrarily rough and wet country cocked and unlocked...
The current argument about ECP is not that it doesn't provide some significant benefits. It is that, for the cost and trouble, it does not provide 'enough' benefit in additional safety, in those areas that concern fireball explosions from HHFT accidents.
Yes, I do think there is an element of 'kill this before it multiplies' to a mandate for ECP on all interchanged cars. Yes, I think the very high cost of ECP as an unfunded mandate is a concern to railroad management. Yes, I think everyone is being very careful to establish their positions without causing upset at powerful political agencies. In my opinion this is part of the normal give-and-take involved in doing business in the current United States, and I'm not quite sure why so much simplistic 'solution' discussion keeps being made about it.
On ECP equipment the control valve moves mechanically to an electronic signal instead of to pressure differential on conventional air brakes. I think it's because of this it's thought ECP will eliminate UDEs caused by the control valve during a brake application.
It probably will eliminate most of those UDEs, but I wouldn't say all. Nothing is perfect, saying all sounds like a salesman's pitch.
UDE - Undesired Emergency
When air pressure contained within the air brake system is released, resulting in the application of train brakes. [from UPRR's glossary of terms]
So obviously that is one of the situations addressed by the newer equipment.
BaltACD Euclid It completely eliminated UDEs. I'll call absolute BS to that particular statement! Only God can eleiminate UDE's and he is still trying to get qualified as a Train Dispatcher.
Euclid It completely eliminated UDEs.
I'll call absolute BS to that particular statement! Only God can eleiminate UDE's and he is still trying to get qualified as a Train Dispatcher.
The IGN
Good Morning:
Here is an interesting article on recent New Yrk State train safety inspections in the Albany NY area:
http://blog.timesunion.com/business/nys-reveals-latest-round-of-train-safety-inspections/67917/
That is a lot of valuable and likely definitive information from NYAB, which is more authoritative and valid than some posts on here.
tree68 Nobody wants to be involved in the implementation of THE solution that down the road turns out to have been a wrong or incomplete solution. What's going to be the reaction when an ECP equipped oil train wrecks? "But we thought ECP would solve that problem!?!?!"
EuclidThen from that statement you and others here have clearly said that his statement confirms that the entire ECP industry agrees with Hawthorn and the AAR on the claim that ECP brakes will not provide any benefit to oil train safety.
The quotes within my post are from you, or your quotes of others.
It's been my conclusion not that ECP is potentially a part of the solution with regard to oil train incidents. And I think others will agree.
My conclusion (and apparently that of Hawthorn) is that ECP is not THE solution to the oil train incident issue. There are other factors, most of which have already been noted here, which deserve equal consideration.
Nobody wants to be involved in the implementation of THE solution that down the road turns out to have been a wrong or incomplete solution. What's going to be the reaction when an ECP equipped oil train wrecks? "But we thought ECP would solve that problem!?!?!"
Larry Resident Microferroequinologist (at least at my house) Everyone goes home; Safety begins with you My Opinion. Standard Disclaimers Apply. No Expiration Date Come ride the rails with me! There's one thing about humility - the moment you think you've got it, you've lost it...
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