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CSX oil train derailment

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Posted by kgbw49 on Sunday, February 22, 2015 7:44 PM
Today's tank cars are really just updated versions of the original ones - metal tanks on a platform mounted above the wheels with a very high center of gravity. Even the latest versions look like modifications of the oil tank cars that rode the rails in WW2. What about some outside the box thinking? What about double hulled vessels mounted low to the ground "between" the trucks, much like a well car for containers. In fact, the trucks could be equipped with an aerodynamic faring above them that would contour with the vessel and serve as a deflector to a coupler coming toward the vessel. Perhaps a lower center of gravity and double hulls, with larger capacity vessels to make up for some of the added tare, would result in a more stable ride and perhaps a dragging to a stop in a derailment instead of folding up like an accordion. Also, wouldn't DPUs help reduce some of the accordion effect if they would go into emergency upon breaking of the train line? It seems like all the thinking is "just do the same thing that is going on now, but tweak it". And so far the tweaking doesn't seem to be making any market improvements in the safety.
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Posted by schlimm on Sunday, February 22, 2015 7:26 PM

Euclid
Fred Frailey has some good information and discussion about the odds of certain magnitudes of oil train wrecks occurring. 

You may have read that the Canadian government is requiring rail shippers of crude to take out insurance against the risk of derailment damage. You can bet that the Marsh & McClellan actuaries are trying to calculate the risk of another OMG incident - a Lac-Megantic or that Amtrak train plowing into the train of crude oil splayed across the right of way.

Let's see: A year or so ago in a blog, at someone's suggestion, I plowed through FRA accident stats and concluded we should expect six noticeable derailments of crude oil trains a year. Well, that's about what is happening.

What I don't know how to calculate the odds of a truly catastrophic incident, a la Amtrak or Lac-Megantic. But this is really a form of Russian Roulette. Spin the chamber often enough -- derail enough crude oil trains over time -- and a bullet will someday be in the chamber.

Your odds of having that day dawn diminish when you decrease the rate of derailments. We need to 1) seriously slow these trains down (the CSX train in West Virginia was doing 33 mph, and six days later the fire is still burning) or 2) take better care of our track and equipment.--Fred W. Frailey

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Posted by diningcar on Sunday, February 22, 2015 6:47 PM

Ah, now that the 'pump has been primed' with our somewhat not too serious comparisons why don't we build pipelines?? Ask our President!!

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Posted by Euclid on Sunday, February 22, 2015 5:09 PM
Fred Frailey has some good information and discussion about the odds of certain magnitudes of oil train wrecks occurring. 
 
In an earlier piece, he calculated the odds of a major oil train derailment.  He used some statistical methodology that seemed reliable, and it showed the probable frequency of predicted high speed derailments. 
In my opinion, the numbers were large enough to indicate a serious problem for the industry.  It reminds us of a widely perceived vision that domestic oil by rail traffic is in ascendency, and the crowded railroads will get even more crowded with more and more oil trains.
However, as this oil traffic increases, there will need to be a concomitant capacity expansion or else the rate of oil train wrecks will likely increase over time.  
Right now, these oil train wrecks do not seem to be killing people, but each one does demonstrate enormous killing power, and by extension, the realization that the killing power can suddenly strike anywhere that an oil trail rolls.  That is the problem.  Nobody wants to take that chance.  It is a no-brainer among the public. 
Even if you can predict the number of derailments based on probabilities, you can’t predict where those derailments will happen.  They can happen in wide open undeveloped areas, or they can happen in the middle of a good size town.   
Oil trains will occasionally derail, and sometimes at high speed.  The will derail on high fills and in deep cuts.  They will derail on bridges and in tunnels.  They will collide with other trains.  They will collide with vehicles at grade crossings.  Any of these causes could easily pile up 30 tank cars, many of which will be ruptured, and begin leaking.
The media has been priming the pump for a blockbuster story proving that oil by rail is not in the public interest.   They need an accident with fatalities.  This is a dangerous time for the industry.    
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Posted by Paul_D_North_Jr on Sunday, February 22, 2015 5:00 PM

diningcar
Mr. Willison, you wouldn't be thinking about the threat of bombs being detonated in our shopping malls would you. If one, or more, of these occur a train derailment will be relagated to page 15 next to Ann Landers.

 Well, the Lac Megantic derailment and fire in July 2013 was the next thing to a bomb in shopping mall - a downtown shopping area instead, and resulted in 47 killed, about the same range of death toll as from many terrorist bombs.  It hasn't been relegated to page 15, either - more like on page 1 or 2 in every article about an oil train derailment since then. 

The Chatsworth, Calif. passenger train wreck that resulted in the PTC legislation killed about 25, after the NS Granite, SC chlorine car wreck that killed about 9. 

The risk is clearly out there.  To ignore or minimize it by thinking, saying, or acting like all such future incidents will occur out in the middle of nowhere is contrary to recent experience, and hence foolhardy.   

- Paul North.     

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Posted by BroadwayLion on Sunday, February 22, 2015 2:24 PM

LIONS do not reply to PRIMATES

 

ROAR

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Posted by ROBERT WILLISON on Sunday, February 22, 2015 2:06 PM

Mr. Dining car... Silly silliy comparison.  Terrorism to transportation safety and regulation issue.  Really

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Posted by blue streak 1 on Sunday, February 22, 2015 1:50 PM
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Posted by diningcar on Sunday, February 22, 2015 12:29 PM

Mr. Willison, you wouldn't be thinking about the threat of bombs being detonated in our shopping malls would you. If one, or more, of these occur a train derailment will be relagated to page 15 next to Ann Landers.

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Posted by ROBERT WILLISON on Sunday, February 22, 2015 11:01 AM

Thier is a silent majority that will not allow continued disasters. The big one in the us has yet to happen.  If it does things will get ugly. It won't be tree huggers or the media, just out rage ordinary Americans.

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Posted by BroadwayLion on Sunday, February 22, 2015 9:09 AM

ROBERT WILLISON
The general public understand and accepts reasonable risk.

The media and their agenda are the ones who will  not let go of the issue.

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Posted by Euclid on Sunday, February 22, 2015 8:36 AM

ROBERT WILLISON
Nothing can be made 100% risk free. 

New tank cars can be  and will be built to higher standards. A better tank car will be built to meet the needs of all the stakeholders in this issue. 

There is no technical problem in building a tank car that will survive high speed derailments.  Nothing can be perfect, but 99% perfect may be attainable.  But there is one problem.  Such a tank car will be so heavy that it won’t carry enough oil to make the shipment worthwhile.

 

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Posted by ROBERT WILLISON on Sunday, February 22, 2015 8:15 AM

Jeff, I think you hit it on the head. The general public understand and accepts reasonable risk. Nothing can be made 100% risk free. 

New tank cars can be  and will be built to higher standards. Thier are too many stake holders here including the railroads, shippers and the end users of the product not to develop a better car.

Most can remember when an air bag was consider an unneeded and costly government regulation. Every one knows  the air bag won't save you if drive over a cliff. Over time they have saved many a life.

A better tank car will be built to meet the needs of all the stakeholders in this issue.  

But time is ticking, and needs to be done in responsible time frame.

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Posted by Euclid on Sunday, February 22, 2015 7:16 AM
Jeff,
Thanks for posting that article.  It confirms what I have suspected all along.  That is, that the strengthening of tank cars will not solve the exploding oil train problem.  Up until about now, the problem has been blamed on the DOT-111 cars, and the solution has been heralded as making stronger tank cars.  That position seems to have turned on a dime in that article when it says this:
Carbuilders themselves recently warned that no amount of extra metal or sophisticated engineering will protect against breaches and fires in high-energy derailments.”  
Up until now, the public position has been that stronger tank cars will solve the problem.
I would restate the statement quoted above as follows:
“Any amount of extra metal or sophisticated engineering will protect against breaches and fires in high-energy derailments to some extent.”   
It is just a matter of deciding how much extra protection is needed to control the problem adequately, and whether shipping the oil is worth the extra cost.  However, the public has been left to believe that the problem will be, and must be solved 100%.
So very much is at stake right now as we wait to see where the next exploding oil train will occur.   I would not be surprised to see a ban on shipping Bakken oil by rail.   
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Posted by ruderunner on Sunday, February 22, 2015 5:48 AM
Keep in mind that gasoline was once a useless waste product of lamp oil...

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Posted by samfp1943 on Saturday, February 21, 2015 9:00 PM

Jeffhergert posted the following link:

Railway Age article on this subject.

http://www.railwayage.com/index.php/safety/oil-train-mishaps-reveal-tank-car-strengths-and-limitations.html?channel=60

Jeff

From that link:[snip] "...The oil industry has argued that railroads are to blame for not keeping their trains on track, a contention accepted by the Federal Railroad Administration and its sister agency the Pipeline and Hazardous Materials Safety Administration, which have chosen to ignore the matter of “hot oil” being loaded directly from wells to tank cars without first cooking off the explosive dissolved gases.

Such heat treatment is routine in Texas, from where equally volatile light crude has been shipped by rail for years without a single explosive incident.

The oil industry says there is a ready market for the extracted gases in Texas, but none in North Dakota. Therefore, say the producers, the explosive gases are best shipped to refineries while still dissolved in the crude. Otherwise, they would have to be shipped away by rail or flared into the atmosphere..."[snipped]  { I added the emphasis to the linked article and its information}samfp1943

It would seem that the blame, and the solutions to the problematic transportation of the Bakken Crude is writte in this article; So far the FRA(?) has mandated that the speed of the trains carrying Bakken Crude have been limited to 45 mph. New tank car specifications have been orded and they are being delivered...The problem seems to be the entrainded gases in the crude, the treatment before shipment has been apparently 'deemed' too costly or environmentally unfriendly, and the burning off is not allowed(?) so it is shipped as is, to be extracted in the existing refineries of the Gulf Coast.

Why could not the gases be 'extracted', then  shipped in seperate shipments to facilities that could use them?        They might have to be concentrated ( as a liquid(?); or as a compressed gas(?) in thier own tank cars. 

 

 

 


 

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Posted by jeffhergert on Saturday, February 21, 2015 7:15 PM

CShaveRR

Please recognize that there is no coupler construction possible at all that will withstand jackknifing when you have 143 tons of pressure on each fist snapping the pencil, as it were.  The couplers are fine--there was a picture making the rounds a couple of weeks (or months) ago of a string of acid tank cars that tipped over as a unit in a yard (MRL?).  It's a safe assumption that these cars weren't moving at 40-50 mph when one of them tipped.

The new tank specs (DOT-116) will have even thicker shells than the CPC-1232 cars.  But use the Titanic-vs.-iceberg analogy.  Think this shell is going to withstand a jagged rock hitting it at 40 mph?  Uh-uh.

Now, as to these derailments of Baaken crude.  The explosiveness is caused by gases contained in the crude, which have historically been stripped from crude before shipment and flared off or put to use (they could be shpped separately in pressure tank cars if the demand were there).  

That's it, in a nutshell (or a CPC-1232 shell):  the railroads have been doing their part, designing safer equipment and operating it over well-designed trackage.  There will be failures, there will be breaches.  It should be the responsibility of the shippers to take the same precautions regarding explosive gases that have been, and are being, taken elsewhere in the country.  If open flares have become problematic, railroads have a solution for that, too.

 

Railway Age article on this subject.

http://www.railwayage.com/index.php/safety/oil-train-mishaps-reveal-tank-car-strengths-and-limitations.html?channel=60

Jeff

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Posted by Euclid on Friday, February 20, 2015 10:06 PM

I just threw that exception in the case of equal squeeze in there as a qualifier.  What I mean is this:  Say that a laboratory experiment was conducted where a loaded and sealed tank car is placed in a larger enclosed tank of water or other liquid.  Then say the pressure of that liquid in the larger tank was raised.  The tank car would be squeezed evenly all over its surface.  The oil inside would be practically non-compressible because it is a liquid.

So the loading on the steel wall of the tank car, would be simply compressing the steel between the building pressure in the larger outer tank, and the inner backing of the non-compressible oil in side of the tank car.  There would be no force that would try to burst the tank car.

But if you had a loaded and sealed tank car, and squeezed it in a giant vise, the vise compressing the tank walls in just limited areas would raise the internal pressure of the oil, causing it to force outward in the tank areas not being directly squeezed by the vise jaws.  Eventually the rising internal pressure would burst the walls outwards in some area not directly backed up by the squeeze of the vise jaws.  It would be like hand squeezing a water balloon until it bursts.  All train wrecks will squeeze tank cars unevenly, like the giant vise example.

I feel that the only factor that would prevent a tank car from being burst in that manner in a train wreck would be if the pressure applied were simply not high enough.  I believe that there is the potential for that squeeze to be great enough to burst a tank car in many train derailments.  But it will depend on the focus of kinetic energy in an oncoming string of cars forcing into the heap of cars as the size of that heap grows, thus increasing the resistance of the heap to the oncoming cars plowing into the heap.   

 

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Posted by dehusman on Friday, February 20, 2015 10:02 PM

Bingo.  By the time you put enough pressure on the car the shell will either puncture or be creased and crack.    If the car is engulfed in a fire the shell will be weakened from the heat, the contents will be superheated and THAT pressure will cause the car to burst.

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Posted by tree68 on Friday, February 20, 2015 9:18 PM

Euclid
Do you mean that it cannot happen in a train wreck?  I ask the question because obviously it is possible to burst a car if the squeeze pressure is high enough (assuming that the squeeze is not evenly distributed on the car’s exterior).

Emphasis mine.

If the "squeeze" is not evenly distributed on the car's exterior, that would tend to suggest the very high possibility of mechanical failure of the tank.  I would opine that any "bursting" due to outside pressures would likely be secondary to the physical failure of the tank due to puncture, crease, or other physical insult.  

DOT111A's had a design strength of 500 PSI.  One would assume that the newer CPC-1232 cars would have at least the same, and possibly a higher burst strength.  I'm not even going to begin to guess what kind of a reduction of the volume of one of those cars would require to reach an internal pressure of 500 PSI.

 

 

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Posted by MidlandMike on Friday, February 20, 2015 8:52 PM

You must also consider other causes of tank failures.  In a tank car derailment, valves and fittings can be broken-off, leading to leakage.  If it catches fire, it may lead to a confined vapor explosion.

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Posted by Euclid on Thursday, February 19, 2015 8:48 AM
Dave,
You say that that the mode of failure that cars are squeezed and cause the internal pressure in the cars to become so high the cars burst is not correct?  What do you mean by not correct?
Do you mean that it cannot happen in a train wreck?  I ask the question because obviously it is possible to burst a car if the squeeze pressure is high enough (assuming that the squeeze is not evenly distributed on the car’s exterior).
If you are contending that a train wreck cannot produce that amount of squeeze, how do you know that?
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Posted by dehusman on Thursday, February 19, 2015 8:27 AM

That cars rupture is obvious.  I am saying that the mode of failure that cars are squeezed and cause the internal pressure in the cars to become so high the cars burst is not correct.  That a car can impact another car and puncture the tank car is possible.  That a car can impact another car, crease the tank and cause the tank wall to crack at the crease is possible.

We waste millions of electrons with fanciful "solutions" to modes of failure that don't occur.  All coupling systems have to have enough movement in them to allow two coupled cars to negoiate a curve or a switch.  If a car can negoiate a switch, one end of the car can diverge enough for the wheels to go off the ends of the ties,  Once the wheels leave the ties you lose control of keeping the train upright and in line.  Once the cars leave the ties, where they end up is a matter of the weight of the cars, the speed of the cars, the condition of the ground, the shape of the terrain and the number of obstructions in the way.

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Posted by Euclid on Thursday, February 19, 2015 8:02 AM

Murphy Siding
 
Euclid
 
dehusman
Here a trick you should try, get two cans of soda.  Take one and drink the soda.  Squeeze the empty can in your hand.  Does it crush?  Now take the full can of soda.  Squeeze that in your hand.  Does it crush?  Thats the difference between a loaded and empty container.
Are you saying that the fact that a person cannot crush a full soda can with their hand proves that a full tank car cannot be crushed in a train wreck? 
 

 

 

Are you saying that the fact that a person cannot crush a full soda can with their hand proves that a full tank car can be crushed in a train wreck?

      It sounds just as silly when I put words in your mouth.

 

 

In response your question: No I am not saying that.

The question I asked of Dave is not silly at all, and it does not put words into his mouth, as you say. You would not think my question is silly and that it does put words into his mouth if you bothered to understand the question and its context.  What I asked for is a clarification of what Dave’s analogy is intended to show.

A full soda can and a full tank car are both cylinders.  If you squeeze either one hard enough, it will burst.  I interpret Dave’s analogy as attempting to show that, since you cannot hand squeeze full soda can hard enough to burst it, that proves that a train wreck cannot squeeze a full tank car hard enough to burst it.  After all, the bursting of tank cars was the topic for which he offered the analogy.

I fail to see that the conclusion is proven by the analogy.  But Dave does not tie the analogy directly to tank cars.  He only compares a full soda can to an empty one.  In that respect, I agree with his point that a full soda can is harder to crush than an empty one.  I was just asking him to tie his analogy to tank cars.  There is nothing silly about it.  Apparently the point and the logic totally escapes you.

 

 

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Posted by Murphy Siding on Thursday, February 19, 2015 7:18 AM

Euclid
 
dehusman
Here a trick you should try, get two cans of soda.  Take one and drink the soda.  Squeeze the empty can in your hand.  Does it crush?  Now take the full can of soda.  Squeeze that in your hand.  Does it crush?  Thats the difference between a loaded and empty container.
Are you saying that the fact that a person cannot crush a full soda can with their hand proves that a full tank car cannot be crushed in a train wreck? 
 

Are you saying that the fact that a person cannot crush a full soda can with their hand proves that a full tank car can be crushed in a train wreck?

      It sounds just as silly when I put words in your mouth.

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Posted by BaltACD on Wednesday, February 18, 2015 11:05 PM

Euclid

dehusman
Are you saying that the fact that a person cannot crush a full soda can with their hand proves that a full tank car cannot be crushed in a train wreck? 

Try stomping on the full can with a hard soled boot, and see if it maintains it's complete integrety.  With enough force, the weak spot will be found.

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Posted by Euclid on Wednesday, February 18, 2015 9:34 PM
dehusman
Here a trick you should try, get two cans of soda.  Take one and drink the soda.  Squeeze the empty can in your hand.  Does it crush?  Now take the full can of soda.  Squeeze that in your hand.  Does it crush?  Thats the difference between a loaded and empty container.
Are you saying that the fact that a person cannot crush a full soda can with their hand proves that a full tank car cannot be crushed in a train wreck? 
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Posted by MidlandMike on Wednesday, February 18, 2015 9:26 PM

CShaveRR

...


Now, as to these derailments of Baaken crude.  The explosiveness is caused by gases contained in the crude, which have historically been stripped from crude before shipment and flared off or put to use (they could be shpped separately in pressure tank cars if the demand were there).  

...

 

Bakken crude has always used gas seperation, apparently to varying degrees, and a recent ND regulatory order to standardize it is being implemented.  However, the seperating process is only for the 4 lightest components of the crude, and while it should decrease flammability incrementally, there will still be plenty of bang left in crude vapors confined in a tank car.

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Posted by dehusman on Wednesday, February 18, 2015 6:31 PM

BroadwayLion

It is not all that hard to crush a railroad tank car...

 

Unfortunately that is not a a crush in the same context we are discussing.  That was an empty tank car that had been steam cleaned, thus heated inside, then sealed and when the interior cooled, caused a drop in internal air pressure allowing the external air pressure to collapse the car.  The cars we are talking about are not empties, they are loads.  We are not talking about collapsing a car (reducing internal pressure) we are talking about bursting a car (increasing internal pressure).

Here a trick you should try, get two cans of soda.  Take one and drink the soda.  Squeeze the empty can in your hand.  Does it crush?  Now take the full can of soda.  Squeeze that in your hand.  Does it crush?  Thats the difference between a loaded and empty container.

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Posted by dehusman on Wednesday, February 18, 2015 6:19 PM

Euclid

In a mid-train derailment, as the first cars accordion, they continue to be pushed along sideways by the cars coming ahead on the rails behind them. As the accordion continues, it builds a heap that becomes increasingly more resistant to the forward shove of the oncoming cars behind them. If the heap builds enough resistance, and if there are still say 10-40 cars behind it on the rails, their rolling kinetic energy will apply enough force to crush the first car contacted in the heap. The crushing will burst the car.

You keep saying this.  Please provide one documented (NTSB or FRA report) example where the force of derailment caused a car to burst due to pressure from other cars against it.  Puncture, yes.  Heated and burst, yes.  Pile of loaded cars and burst, no.

 

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