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My First Scratch Building Project - Results and Observations

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My First Scratch Building Project - Results and Observations
Posted by richhotrain on Tuesday, February 23, 2016 4:15 PM

I volunteered to help my buddy Michael (Motley) build a replica of the Coors Family Mansion for his layout. Photos of the actual mansion can be found in this thread.

http://cs.trains.com/mrr/f/88/t/254115.aspx

Michael may have thought that it was an act of kindness and generosity on my part but, truth be told, I needed the experience to scratch build my own structures, so why not do it on his dime.  Laugh

I am not quite done yet, but here are photos of the mansion before painting and before installing the shingle roof.

Some suggested that I start with a small simple structure, but never one to readily take advice, I saw no reason to start small. It's not perfect, by any means, but I am pleased with this first time effort.

The model measures 16" x 10.5", compressed from an HO scale size of 27" x 18" for the prototype mansion.

To ensure stability of the styrene sheet walls and roof, I used .040" styrene sheet as a base and then laminated .020" clapboard to the base. I will do the same with the roof shingles. I used Plastruct Plastic Weld as the adhesive to perform the actual lamination.

The windows and doors are from Grandt Line. I used a nibbler to cut out the openings.  In my experience, the nibbler is essential for cutting out window and door openings.

To fill in openings on the roof peaks, I used J-B Weld Waterweld Epoxy Putty which dries white.

I will update this thread as I complete the model.

Rich

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Posted by doctorwayne on Tuesday, February 23, 2016 4:27 PM

Looks pretty good to me, Rich.  Especially for a first attempt. Thumbs UpThumbs Up

Wayne

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Posted by dknelson on Tuesday, February 23, 2016 4:33 PM

Rich, the Grandt Line windows and doors are indeed exquisite castings but don't overlook the somewhat similar Tichy Line, in particular the two boxes that Tichy offers that basically give you "one of everything" in their line.  This is a valuable resource for the scratchbuilder or kitbasher.  You don't use what is in the box - you use it to decide what to order in quantity.  Sometimes MicroMark offers those boxes on sale.

When scratchbuilding a structure it sometimes pays to think along the lines of "what would a commercial kit designer do?"  I remember one of my early projects had at least two challenging issues that had me totally stymied and all progress ground to a halt. I then had vivid dreams that helped me resolve both issues.  

So one advantage (maybe the only one?) of being over 60 is that you can dedicate your dreams to resolving model railroad issues because there is no sense in dreaming about other stuff ... if you catch my drift.

Dave Nelson

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Posted by mlehman on Tuesday, February 23, 2016 4:33 PM

Rich,

I agree with Wayne, an impressive first effort.Bow It should give you confidence that you can build it if you want it. It really is a great feeling to know you're not dependent solely on the decisions of others in what appears on your layout.

Mike Lehman

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Posted by richhotrain on Tuesday, February 23, 2016 4:33 PM

doctorwayne

Looks pretty good to me, Rich.  Especially for a first attempt. Thumbs UpThumbs Up

Wayne

 

Thanks, Wayne, I appreciate it, especially coming from you. 

Since you won't give me Bertrams, I need to gain experience so that I can scratch build it. Smile, Wink & Grin

Rich

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Posted by UNCLEBUTCH on Tuesday, February 23, 2016 4:42 PM

 The roof lines alone are impressive, for a first project.

Seams like only yesterday you were asking how to do it.

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Posted by BigDaddy on Tuesday, February 23, 2016 4:51 PM

Excellent job, you might want to read doc waynes comments about styrene sagging in the thread of the same name, while you are still under construction. 

I understand the desire for realism, but for my taste, Adolf Coors had the cooler house. 

Henry

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Posted by wickman on Tuesday, February 23, 2016 4:57 PM

Looks great, yes as mentioned you may want to add some added bracing.

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Posted by zstripe on Tuesday, February 23, 2016 5:09 PM

Rich,

Great job, for a first timer.....told You I had confidence in You..I'll bet You even surprised the hell out of Yourself!...LOL. Yes Yes Yes

Take Care! Big Smile

Frank

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Posted by mbinsewi on Tuesday, February 23, 2016 5:12 PM

Wow Rich, looking great!  I guess you do have a lot of ridges and valleys to do! And don't forget the flashings around the chimneys.

I can't wait to see more up-dates.

Mike.

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Posted by "JaBear" on Tuesday, February 23, 2016 5:20 PM

richhotrain
but I am pleased with this first time effort.

And that Rich is the most important thing. I can’t speak for Motley, but I’d be over the moon to have that structure on my layout.
Well done.Bow
Cheers, the Bear.

"One difference between pessimists and optimists is that while pessimists are more often right, optimists have far more fun."

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Posted by richhotrain on Tuesday, February 23, 2016 5:54 PM

mlehman

Rich,

I agree with Wayne, an impressive first effort.Bow It should give you confidence that you can build it if you want it. It really is a great feeling to know you're not dependent solely on the decisions of others in what appears on your layout.

 

Thanks, Mike. The key to scratch building, in my limited experience, is patience.  You simply have to take your time. Measure twice, cut once.  Using the nibbler to cut openings, take your time, trim out the opening with an Exacto knife. You can always make the opening bigger, you can never make it smaller. Handle those windows carefully and gently, it doesn't take much to break them.

Rich

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Posted by richhotrain on Tuesday, February 23, 2016 5:55 PM

zstripe

Rich,

Great job, for a first timer.....told You I had confidence in You..I'll bet You even surprised the hell out of Yourself!...LOL. Yes Yes Yes

Take Care! Big Smile

Frank

 

Thanks so much, Frank. You were the voice of encouragement early on. I appreciate that.

Rich

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Posted by richhotrain on Tuesday, February 23, 2016 5:55 PM

 

 
richhotrain
but I am pleased with this first time effort.

 

And that Rich is the most important thing. I can’t speak for Motley, but I’d be over the moon to have that structure on my layout.
Well done.Bow
Cheers, the Bear.
 

Bear, thank you very much. 

Rich

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Posted by richhotrain on Tuesday, February 23, 2016 5:57 PM

It is going to be difficult to thank so many people for their kind words, so thank you one and all.

Rich

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Posted by richhotrain on Tuesday, February 23, 2016 5:59 PM

Incidentally, I am surprised that no one mentioned the off center dormer on the main roof.  Michael and I debated whether to center it, or whether to add another dormer on the right side but, ultimately decided to go with the prototype mansion on which the dormer was situated on the left side of the main roof.

Rich

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Posted by dknelson on Tuesday, February 23, 2016 6:03 PM

richhotrain

Incidentally, I am surprised that no one mentioned the off center dormer on the main roof.  Michael and I debated whether to center it, or whether to add another dormer on the right side but, ultimately decided to go with the prototype mansion on which the dormer was situated on the left side of the main roof.

Rich 

It gives the structure a sort of ironic "raised eyebrow" look - charming.

Dave Nelson

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Posted by BATMAN on Tuesday, February 23, 2016 6:03 PM

Well done Rich!Thumbs UpThumbs Up

Where do we place our orders.

Brent

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Posted by "JaBear" on Wednesday, February 24, 2016 12:03 AM
You realise Rich that I’m thinking you’ll now find scratchbuilding a reasonable facsimile of this will be a cakewalk.Whistling
Just don’t want you getting bored or resting on your laurels, don’t cha know.Wink
Cheers, the Bear.Smile

"One difference between pessimists and optimists is that while pessimists are more often right, optimists have far more fun."

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Posted by richhotrain on Wednesday, February 24, 2016 12:09 AM

You realise Rich that I’m thinking you’ll now find scratchbuilding a reasonable facsimile of this will be a cakewalk.Whistling
Just don’t want you getting bored or resting on your laurels, don’t cha know.Wink
Cheers, the Bear.Smile
 

Hey, Bear, you got your finger on the pulse. That's all that I have been thinking about.  The C&EI inbound freight house at Dearborn Station. It sure seems like a cakewalk at the moment.

Rich

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Posted by hon30critter on Wednesday, February 24, 2016 1:37 AM

Rich:

You have done an excellent job!! As UNCLEBUTCH mentioned, getting the roof to look right is an accomplishment in itself. I really like the different pitch on the two front wings. It makes the building look wider than it would if all the roof slopes were the same.

The building certainly looks like a mansion. The skylight is done very well. I like the offset dormer. I think it adds character.

If that is your starting point for scratch building structures there will be great things to come.

Regards

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by yougottawanta on Wednesday, February 24, 2016 4:14 AM

Rich if I am looking at the right picture is the house surrounded by concrete walls ? Is the view the backnofvtge house ? The entrance if that is the entrance seems small and uninviting. What is the roof type ? Is that snow gaurds that extend almost to the peak of the roof ?

YGW

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Posted by Medina1128 on Wednesday, February 24, 2016 5:21 AM

Great job, Rich! Bow

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Posted by richhotrain on Wednesday, February 24, 2016 5:22 AM

Medina1128

Great job, Rich! Bow

 

Thanks, Marlon.

Rich

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Posted by zstripe on Wednesday, February 24, 2016 5:34 AM

richhotrain

 

 
 
You realise Rich that I’m thinking you’ll now find scratchbuilding a reasonable facsimile of this will be a cakewalk.Whistling
Just don’t want you getting bored or resting on your laurels, don’t cha know.Wink
Cheers, the Bear.Smile
 

 

 

Hey, Bear, you got your finger on the pulse. That's all that I have been thinking about.  The C&EI inbound freight house at Dearborn Station. It sure seems like a cakewalk at the moment.

 

Rich

 

Rich,

As long as JaBear brought this subject up....It may give You a better understanding of what I meant by saying in one of My posts about Your first scratch build that..''I hope the game is not going to be called account of rain". LOL.

BTW: Even if the dormer would have been upside down....the main thing is...You made the attempt to accomplish what You started out.....and did a great job! Also You are right...''patience'' is a key.

Take Care!

Frank

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Posted by richhotrain on Wednesday, February 24, 2016 5:37 AM

yougottawanta

Rich if I am looking at the right picture is the house surrounded by concrete walls ? Is the view the backnofvtge house ? The entrance if that is the entrance seems small and uninviting. What is the roof type ? Is that snow gaurds that extend almost to the peak of the roof ?

YGW

 

YGW, I am not very familiar with the history of the mansion, but I can tell you that the location of the mansion is totally weird. It is right in the middle of the Coors Brewery in Golden Colorado.

The mansion is surrounded by high walls, setting it off from the adjacent railroad tracks on one side and the tall silos on the other side. And, yes, I agree with you that the front entrance is less than magnificient. For this reason, we decided to model an unpretentious entrance as well. We believe that those are snow guards on the roof.

Here is a photo which can be credited to www.railpictures.net.

Rich

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Posted by richhotrain on Wednesday, February 24, 2016 5:45 AM

zstripe

BTW: Even if the dormer would have been upside down....the main thing is...You made the attempt to accomplish what You started out.....and did a great job! Also You are right...''patience'' is a key.

Take Care!

Frank

 

LOL

And, of course, my reply was, "Do you think that may be a possibility?".

Anything is possible and by that I mean, the scratch build could have turned out to be a disaster or a masterpiece. I feel that it wound up somewhere in between.  But patience is as important as skill.

Rich

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Posted by richhotrain on Wednesday, February 24, 2016 6:25 AM

Last night, I constructed a styrene base and added styrene strips onto the base to lend bracing to the walls of the mansion. i haven't glued the walls in place yet on the base, but when I do, it should provide a lot of additional support for the overall structure.

Rich

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Posted by richhotrain on Wednesday, February 24, 2016 9:16 AM

I started experimenting this morning with fabricating a ridge cap by cutting strips off the full sheet of shingles. The shingles are made of adhesive backed paper. They stick extremely well to the styrene plastic but not so well to each other. So, it won't work to overlap them.

For that reason, I will just abut them and leave it for the time being. Maybe a solution will emerge later. Or, simply leave it as is.  Being HO scale, it won't be that noticeable anyhow even if we did install a ridge cap.

Rich

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Posted by mbinsewi on Wednesday, February 24, 2016 9:45 AM

I get that, Rich.  You have a lot of ridge to cover, and depending on where this structure will sit on the lay out, I'm sure it won't be noticed. You have enough to do just adding the shingles!

You post on the base, and strengthening the walls.  I my experience, this will help a lot.  As I worked on any of the buildings I have scratch built, (mostly industrial buildings) before attaching it to a base, I made sure the walls and roof were supported good, and I added any interior bracing as I thought necessary, like what Wayne has shown in his pictures.  I always wanted to be able to pick up and move any of my structures without worry about caving in any walls, or a roof.

The entire mill and food plant in this picture can be easily picked up, in 2 peices, and moved to gain access to the track that runs underneath it.:

Mike.

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