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Clicking tortoise?

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Clicking tortoise?
Posted by dknelson on Friday, April 4, 2014 2:08 PM

I was operating at a friend's layout today when one of his Tortoise switch motors started to endlessly make clicking noises when I threw the switch.  It stopped when I threw the switch back to where it was before, but started clicking again when ever I threw the switch for a certain route.   It's pretty loud.

Is this a cracked gear or ?  And is there a remedy short of replacing the unit?

Dave Nelson

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Posted by rrinker on Friday, April 4, 2014 3:34 PM

 Sure sounds like a cracked gear - or maybe a broken tooth on the sector gear that actually moves the arm. Especially if it jsut clicked and did not actual change position. Ifit clicked and changed position, then a cracked or broken gear in the gear train, but not broken enough to prevent the next tooth over from grabbing to continue the motion.

 No way to repair that I know of, unless there is another damaged Torotise and you can cannibalize parts from the two broken ones to make one working one. It's been a while since I took one apart bt I think all of the intermediate gears are all the same, so any gear from one could replace the bad gear in the other. The gear ont he motor shaft is metal, so that's not broken. The rest are all plastic though. ANy of them could be cracked or have a broken tooth.

             --Randy

 


Modeling the Reading Railroad in the 1950's

 

Visit my web site at www.readingeastpenn.com for construction updates, DCC Info, and more.

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Posted by maxman on Friday, April 4, 2014 3:36 PM

dknelson
And is there a remedy short of replacing the unit?

Is it under warranty?

If not, you can open the unit up and see what's up inside.  We've had a couple that made noise and found out that there was a problem with the internal contact wiper assembly.

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Posted by richhotrain on Friday, April 4, 2014 3:43 PM

I had that happen to me.

I called Circuitron and they told me to open it up.  There are four screws under the label.

I opened it and there was ballast in the gears.  Cleaned it up.  Closed it up.  It runs fine and quiet.

I doubt that the gears are cracked.  These things are built like tanks.

Rich

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Posted by cacole on Saturday, April 5, 2014 8:02 AM

This thread is the first I ever recall reading of anyone having a problem with a Tortoise making clicking noises or possibly having a cracked or chipped gear.  As Rich said, there may be loose ballast or something inside it, but how it could get in there is a mystery.

 

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Posted by richhotrain on Saturday, April 5, 2014 8:10 AM

cacole

This thread is the first I ever recall reading of anyone having a problem with a Tortoise making clicking noises or possibly having a cracked or chipped gear.  As Rich said, there may be loose ballast or something inside it, but how it could get in there is a mystery.

 

 

The entry point for ballast is that opening on the side of the Tortoise where the screw that holds the piano wire in place needs the room to move left and right.

Rich

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Posted by zstripe on Saturday, April 5, 2014 8:19 AM

You must be living in a different, atmosphere than I am. The gravity in my house goes down, not to the side. Big Smile

Frank

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Posted by dknelson on Saturday, April 5, 2014 10:10 AM

thanks fellows

Perhaps I should clarify - yes the switch gets thrown so the Tortoise "works" in both directions

And when it is thrown in one direction the clicking is endless -- not just while the points are moving.  There is no noise when the points are thrown in the other direction.

Dave Nelson

 

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Posted by zstripe on Saturday, April 5, 2014 10:21 AM

Dave,

I wonder if the direction that it remains clicking, is because some how the throw is restricted, by the throw-bar, or some connection in that link, that it keeps clicking, because it hasn't finished the throw. That would be my guess. Try taking the linkage off and try it both ways and see if the clicking goes away.

Frank

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Posted by cacole on Saturday, April 5, 2014 11:05 AM

The Tortoise should just stall even if it can't throw all the way in one direction or the other -- that's the idea behind a "stall motor" -- it should not click or make any other noise no matter where it stalls.

You may be putting too much voltage to it.  I operate mine from only the 5 volt output of a computer power supply and they seem to operate just fine on that low a voltage.

 

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Posted by richhotrain on Saturday, April 5, 2014 11:21 AM

dknelson

thanks fellows

Perhaps I should clarify - yes the switch gets thrown so the Tortoise "works" in both directions

And when it is thrown in one direction the clicking is endless -- not just while the points are moving.  There is no noise when the points are thrown in the other direction.

Dave Nelson

 

 

Open it up and examine it for debris.  That is what happened to me.

Rich

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Posted by jeep35 on Saturday, April 5, 2014 2:14 PM

I have several Tortoise switch machines that do exactly the same thing. They make a loud clicking noise that just will not stop when you throw the switch. Very annoying!

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Posted by zstripe on Saturday, April 5, 2014 2:29 PM

I doubt that there is anything in the gears to make it continue to click after it throws the points. The motor must be still running and not going in to stall, for you to keep hearing noise from it.

Something has to be still moving, in order to hear noise.

Frank

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Posted by richhotrain on Saturday, April 5, 2014 2:48 PM

Dave is never going to know unless and until he opens it up.

Rich

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Posted by zstripe on Saturday, April 5, 2014 2:58 PM

He said it is His friends though.

Still sounds to me that it is not going into stall. When it is in stall, nothing should be moving, so where is the clicking noise coming from? Is the folcrum out of adjustment?

Frank

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Posted by richhotrain on Saturday, April 5, 2014 3:53 PM

zstripe

He said it is His friends though.

Still sounds to me that it is not going into stall. When it is in stall, nothing should be moving, so where is the clicking noise coming from? Is the folcrum out of adjustment?

Frank

 

Ballast in the gears.

Rich

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Posted by zstripe on Saturday, April 5, 2014 4:05 PM

Rich,

You are saying, that when the motor is in the stall mode, it is still running and turning the gears?

So all the tortoise machines on your layout are running, even if you are not using them?

Frank

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Posted by richhotrain on Saturday, April 5, 2014 4:12 PM

No, I am not saying that.

The time that I was hearing the clicking noise, the clicking sound came when I threw a DPDT switch on my control panel.  As the Tortoise was moving to throw the point rails, the clicking sound was continuous until the Tortoise completed the movement of the point rails.  Every time that I flipped that toggle switch, the clicking sound would occur throughout the movement.

Rich

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Posted by zstripe on Saturday, April 5, 2014 4:19 PM

Quote:

Posted by jeep35 on Saturday, April 05, 2014 2:14 PM

 

I have several Tortoise switch machines that do exactly the same thing. They make a loud clicking noise that just will not stop when you throw the switch. Very annoying!


 

The above is what I am referring to. Dave and this poster said, it continues to click, after the points are thrown, in one direction. That is why I asked, what is making the clicking after it should be in the stall mode.

Frank

 

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Posted by richhotrain on Saturday, April 5, 2014 5:26 PM

In any event, I believe that we gave Dave our best advice, and that is to open the Tortoise to see if he can observe the problem.

Rich

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Posted by zstripe on Saturday, April 5, 2014 5:35 PM

Rich,

YEP! Smile

Frank

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Posted by dknelson on Saturday, April 5, 2014 6:28 PM

richhotrain

In any event, I believe that we gave Dave our best advice, and that is to open the Tortoise to see if he can observe the problem.

Rich

 
So my friend did in fact open up the case (AFTER buying a new Tortoise at the LHS of course!  he panicked because this afternoon he was hosting a large group of out of town operators for an operating session) and discovered that somehow the plastic case had become distorteded and a gear was rubbing against the case, evidently only in one direction.  As soon as the case became undistorted the clicking sound went away, which is a good thing otherwise this would have been a long afternoon for me as yardmaster listening to it from 2pm to 5:30.
 
Thanks again fellows for all the thoughtful replies.
 
Dave Nelson
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Posted by maxman on Saturday, April 5, 2014 11:00 PM

dknelson
and discovered that somehow the plastic case had become distorteded

I, for one, would like to know how it is possible to distort that plastic case.

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Posted by richhotrain on Saturday, April 5, 2014 11:01 PM

maxman

 

 
dknelson
and discovered that somehow the plastic case had become distorteded

 

I, for one, would like to know how it is possible to distort that plastic case.

 

Yeah, I was wondering the same thing.  What the heck happened to it?

Rich

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Posted by cacole on Sunday, April 6, 2014 9:31 AM

Make that three of us who would like to know how you could possibly distort the Tortoise's plastic case -- 

Did the OP have it forced into place against a support beam, or what?  

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Posted by richhotrain on Sunday, April 6, 2014 9:51 AM

I have a spare Tortoise, so I went down to a closer look at it.  It is a 2-piece assembly that is held together by four screws.   While you could certainly distort it with the proper pressure testing equipment or, for that matter, with a sledge hammer, it would be extremely difficult to distort the Tortoise by merely trying to twist it with your hands.

The weakest point would be where the two pieces join together on the side where the screw mounted piano wire is located, as seen in the photo below.  It is on that side where the gears are located.  Maybe the OP can provide some insight as to what caused the distortion.

Rich

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Posted by dknelson on Sunday, April 6, 2014 8:28 PM

Fellows

I misspoke.  Here is what my friend emailed me


The case was not distorted.  It was slightly separated on the bottom (the end with the electrical contacts).  The separation was where the halves come together.  What I did was peel the label back slightly and tighten the screws on the end that was coming open.  This must have realigned the inside guts to make the gears mesh as they should.  When the case was slightly open this must have allowed the gears inside to come out of alignment and slip causing the clicking sound.  I don't think the screws in the case were properly tightened when I got the machine.   With the motor always being on this causes the clicking sound when the gears become separated as it allows the motor to turn when the gears don't mesh and lock up when the points reach the end of motion.
Dave Nelson

 

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Posted by zstripe on Monday, April 7, 2014 12:02 AM

Dave,

Now that is a horse of a different color. Big Smile

Darn Gremlins. Laugh

Frank

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Posted by richhotrain on Monday, April 7, 2014 5:04 AM

dknelson

The case was not distorted.  It was slightly separated on the bottom (the end with the electrical contacts).  The separation was where the halves come together.  What I did was peel the label back slightly and tighten the screws on the end that was coming open.  

 

Ahh, now that makes more sense.  I could see where that would cause the problem.  That may be a first , though, where the case was not originally assembled tightly enough by Circuitron.

Rich

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Posted by cacole on Monday, April 7, 2014 8:47 AM

To quote the warden in Cool Hand Luke, "Now, what we have heah is a failya to communicate!"

So much time wasted trying to come up with answers to a problem that was not caused by what everyone seems to have thought.

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