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Building HO scale roadbed with PVC pipe (and cement)

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Posted by electrolove on Wednesday, September 24, 2008 3:28 PM
So what are the potential problems and time wasters? I have tried the method, I don't think anyone else have. I see no problems or time wasters.

 7j43k wrote:

You asked:

It doesn't appear to me to offer any SUBSTANTIAL improvements over any of the previous methods.  There are some ways where it is very simple and straightforward--that's the good part.  There also appear to be some potential problems or, at least, time-wasters.  SO, see first sentence.  If you are committed to this method, I think we would all like to hear how it works out as you solve some of the various problems either mentioned here or discovered later.

 

Definitely, thanks for sharing this new idea.

 

Ed 

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Posted by 7j43k on Wednesday, September 24, 2008 3:05 PM

You asked:

It doesn't appear to me to offer any SUBSTANTIAL improvements over any of the previous methods.  There are some ways where it is very simple and straightforward--that's the good part.  There also appear to be some potential problems or, at least, time-wasters.  SO, see first sentence.  If you are committed to this method, I think we would all like to hear how it works out as you solve some of the various problems either mentioned here or discovered later.

 

Definitely, thanks for sharing this new idea.

 

Ed 

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Posted by electrolove on Wednesday, September 24, 2008 9:57 AM
It's time to BUMP this message because I have no answer on my way of building roadbed with plastic pipes and cement. I really want to know what you guys think of the method.

It's 5 easy steps.

1 - Fasten two PVC pipes in parallel to the risers.
2 - Use masking tape on the underside of the pipes.
3 - Fill cement between the two pipes.
4 - Glue cork roadbed on top of the cement.
5 - Glue track on top of the roadbed (pretty obvious)

 electrolove wrote:
Ed,

Thanks a lot for you kind words. I will continue thinking outside the box with...

PIPE ROADBED VERSION 2

I have a real bad headache right now. I always get that when I'm very excited.

This is version 2 of the pipe roadbed method.

I used masking tape on the underside of the pipes. Then I added cement between the pipes!!! You don't need to cut all these masonite pieces anymore. Just glue cork roadbed on top of the cement. The cement will not move at all because the round shape of the pipes will no allow it. My cement was not fresh so I got lumps in it. I will try to even out the surface by adding a thin layer of spackle. I think that will be very easy to do because you use the top of the pipes as a support when you even out the spackle. I can asure you that this roadbed will not move in any direction. It must be the strongest roadbed ever... The only thing I need to do is to change the distance between the pipes. It must be a little more when you use cement between the pipes. But I used the same distance in this experiment. Maybe it's possible to join the pipes with smaller pipes instead of wood dowels. Then you can still use the pipes for track power. One cable in each pipe, no visible cables.


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Posted by Milepost 266.2 on Tuesday, September 23, 2008 1:20 PM
 7j43k wrote:

As someone who gets paid actual money to put wires inside of pipes, I would recommend against doing it in this case.  It'll take a LOT of time and for no particular reason.  As an alternative, I'd recommend tying the wires to the bottom of the pipes with tie wraps.  Or string, that's certainly cheaper.

 

Ed 

I really don't see how putting the track power in the pipe (making it conduit) would be all that practical, as you have to run feeders up to the track wire.   The tidyess factor is very appealing, but it would end up being more trouble than it would be worth.

Using the pipe as subroadbed does look interesting, though.

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Posted by Loco on Tuesday, September 23, 2008 12:37 PM
When you used cement, did you keep the pipe bent for the curves? And how did you keep them bent??
LAte Loco
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Posted by BlueHillsCPR on Monday, September 22, 2008 3:51 PM
 7j43k wrote:

As someone who gets paid actual money to put wires inside of pipes, I would recommend against doing it in this case.  It'll take a LOT of time and for no particular reason.  As an alternative, I'd recommend tying the wires to the bottom of the pipes with tie wraps.  Or string, that's certainly cheaper.

 

Ed 

I agree.

Edit: And now I see Mark is on the same page too. Big Smile [:D]

I see future issues with modifications, repairs, troubleshooting, etc.  Also, if using wood dowels to join sections of pipe does one then have to drill out the center of the dowel for the wire?

My 2 cents [2c]

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Posted by markpierce on Monday, September 22, 2008 3:47 PM
 7j43k wrote:

As someone who gets paid actual money to put wires inside of pipes, I would recommend against doing it in this case.  It'll take a LOT of time and for no particular reason.  As an alternative, I'd recommend tying the wires to the bottom of the pipes with tie wraps.  Or string, that's certainly cheaper.

Ed's correct.  I can't imagine a better way to make access to the wires more difficult than to run them in a pipe.  One would need to cut sizeable holes on the bottoms or sides of the pipes to give access to where the jumper wires connect the rails to the bus line.  This would be a bother to do and could seriously weaken the structure.

Mark

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Posted by 7j43k on Monday, September 22, 2008 3:06 PM

As someone who gets paid actual money to put wires inside of pipes, I would recommend against doing it in this case.  It'll take a LOT of time and for no particular reason.  As an alternative, I'd recommend tying the wires to the bottom of the pipes with tie wraps.  Or string, that's certainly cheaper.

 

Ed 

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Posted by Lillen on Monday, September 22, 2008 2:14 PM

Hi,

 

I looked at Byggmax, they got them in 3 meter lengths for just under 10 SEK. That would be even cheaper. One thing you don't get with this is the actual roadbed since you still have to get the cork. So in total, for me, the spline is probably cheaper, but more work. So I'll be considering your method when it gets time to expand the layout. This method looks FAST!

 

Magnus 

Unless otherwise mentioned it's HO and about the 50's. Magnus
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Posted by electrolove on Monday, September 22, 2008 12:57 PM
Ed,

Thanks a lot for you kind words. I will continue thinking outside the box with...

PIPE ROADBED VERSION 2

I have a real bad headache right now. I always get that when I'm very excited.

This is version 2 of the pipe roadbed method.

I used masking tape on the underside of the pipes. Then I added cement between the pipes!!! You don't need to cut all these masonite pieces anymore. Just glue cork roadbed on top of the cement. The cement will not move at all because the round shape of the pipes will no allow it. My cement was not fresh so I got lumps in it. I will try to even out the surface by adding a thin layer of spackle. I think that will be very easy to do because you use the top of the pipes as a support when you even out the spackle. I can asure you that this roadbed will not move in any direction. It must be the strongest roadbed ever... The only thing I need to do is to change the distance between the pipes. It must be a little more when you use cement between the pipes. But I used the same distance in this experiment. Maybe it's possible to join the pipes with smaller pipes instead of wood dowels. Then you can still use the pipes for track power. One cable in each pipe, no visible cables.


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Posted by edo1039 on Monday, September 22, 2008 12:04 PM
El,Your post are the ones I really enjoy and your layout photos always impress me. Thinking outside the box is why so many great inventions exist today.Bow [bow]
Ed OKeefe Summerfield,Fl "Go New Haven"
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Posted by electrolove on Monday, September 22, 2008 9:13 AM
I bought a 2 meter, 16 mm pipe at Coop for 17:- (around 2,5 USD). They are also available in 3 meter lengths. And as I mention earlier, buy a pipe with the same inner diameter as a wood dowel. You can connect them that way. I think you will find these pipes in a chop for electrical things (Swedish: typ el-affär för det där är samma rör som du använder för att dra kablar i väggarna i ett hus). I also calculated if this is cheaper or more expensive then masonite splines. The pipe method is slightly cheaper in my case.

 Lillen wrote:

Interesting idea. How much does the pipe cost and where do you get it?

 

Magnus

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Posted by Lillen on Monday, September 22, 2008 7:09 AM

Interesting idea. How much does the pipe cost and where do you get it?

 

Magnus

Unless otherwise mentioned it's HO and about the 50's. Magnus
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Posted by electrolove on Sunday, September 21, 2008 10:54 PM
Good idea about track power. This is exactly what I want. Start a discussion that other people can improve on. This is thinking outside the box. Mix old and new without being scared. Maybe you make many mistakes to reach the perfect solution. But in the end, it's worth it.

 grayfox1119 wrote:

Thta is a unique idea EL, this is how progress is made in any field, by thinking outside the box, by not being afraid to try something knew, or imporving upon another's idea/s.

One think that came to my mind EL, what a great way to run TRACK POWER!! Just run your wiring right inside the pipes and feed up through holes in the pipe where needed. I don't see a problem with turnouts either, as these can be fed up past the pipes or inbetween the pipes with little difficulty.

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Posted by electrolove on Sunday, September 21, 2008 10:51 PM
Good that you asked that qustion. This is the best part. If you use the 1/2 inch pipe that the Author used you can connect one pipe to the other with wood dowels :-) Just insert a dowel inside one pipe and connect the other. According to the Author, this also work in the middle of curves.

 jddav1 wrote:
This looks like a very interesting method.  Some day I would like to try it.  I am wondering how you connect one length of pipe to the next length ?  Also how do you mold in a turnout?  Instead of using short masonite cross pieces then adding roadbed on top of that, why not use "cookie cutter" masonite or masonite strips with frequent cross cut making it flexable right on the PVC pipe then putting cork roadbed on that?  Just an idea.    Jeff
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Posted by electrolove on Sunday, September 21, 2008 10:48 PM
I already figered out how to install tortoises. Just screw them to a 7 mm thick plywood piece. And glue the plywood to the underside of the pipe.

 jbinkley60 wrote:

 

I am wondering about under the track items like switch machines, magnets and occupancy sensors ?  I am not sure how easy they will be to work with but if comparing to spline roadbed, the challenges would be about the same. 

 

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Posted by grayfox1119 on Sunday, September 21, 2008 7:20 PM

Thta is a unique idea EL, this is how progress is made in any field, by thinking outside the box, by not being afraid to try something knew, or imporving upon another's idea/s.

One think that came to my mind EL, what a great way to run TRACK POWER!! Just run your wiring right inside the pipes and feed up through holes in the pipe where needed. I don't see a problem with turnouts either, as these can be fed up past the pipes or inbetween the pipes with little difficulty.

Dick If you do what you always did, you'll get what you always got!! Learn from the mistakes of others, trust me........you can't live long enough to make all the mistakes yourself, I tried !! Picture album at :http://www.railimages.com/gallery/dickjubinville Picture album at:http://community.webshots.com/user/dickj19 local weather www.weatherlink.com/user/grayfox1119
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Posted by jddav1 on Sunday, September 21, 2008 6:50 PM
This looks like a very interesting method.  Some day I would like to try it.  I am wondering how you connect one length of pipe to the next length ?  Also how do you mold in a turnout?  Instead of using short masonite cross pieces then adding roadbed on top of that, why not use "cookie cutter" masonite or masonite strips with frequent cross cut making it flexable right on the PVC pipe then putting cork roadbed on that?  Just an idea.    Jeff
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Posted by jbinkley60 on Sunday, September 21, 2008 6:05 PM

 

I am wondering about under the track items like switch machines, magnets and occupancy sensors ?  I am not sure how easy they will be to work with but if comparing to spline roadbed, the challenges would be about the same. 

 

Engineer Jeff NS Nut
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Posted by loathar on Sunday, September 21, 2008 4:40 PM
I've found PVC and CPVC tend to sag a little between supports. You might want to do some long term testing before laying too much track with this method. I would at least make sure I was using the thicker walled, higher 600 PSI pipe, but you will have bending problems with that in your curves. An interesting idea though...
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Posted by IRONROOSTER on Sunday, September 21, 2008 4:31 PM

Very interesting idea.  The chief advantage I see is that the pipe comes in long pieces so that you can quickly lay long sections. Chief disadvantage I see is cutting and attaching all those masonite cross pieces.  Let us know how it holds up over time.

Enjoy

Paul 

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Posted by selector on Sunday, September 21, 2008 4:15 PM

Mark, you may be right.  I don't know, and wouldn't until I experimented with a length to see how it went.

-Crandell

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Posted by BlueHillsCPR on Sunday, September 21, 2008 3:55 PM

Very interseting!  Talk about thinking outside the box.  Please keep us informed on your progress and results.

Thumbs Up [tup]

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Posted by tstage on Sunday, September 21, 2008 3:48 PM

I'm likin' it, Electro, and I look forward to seeing and hearing more about your experiment. Smile [:)]Thumbs Up [tup]

If you used smaller OD PVC piping, you could lay more side-by-side and achieve the tighter curved radii.  And the PVC would definitely have a vertical transition advantage over the wood spline, as Johnnny pointed out.

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Posted by Johnnny_reb on Sunday, September 21, 2008 3:07 PM

Electrolove, I find this to be a very interesting concept. Its construction is much like spine roadbed but without the cutting and gluing of wood or masonite strips. The curves can be formed freehand instead of having to be figured out on paper and recreated in wood. Even easements, vertical or horizontal would be easy with the flexibility of PVC. Unlike wood or masonite, the PVC pipe is flexible in both the horizontal and vertical planes.

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Posted by electrolove on Sunday, September 21, 2008 12:44 PM

Curves and grades are no problem if the pipe are used as is.

 markpierce wrote:
 selector wrote:

I hope it turns out well for you, EL.  If I were doing this I think I would seriously experiment with cutting the tubing down the middle, lengthwise, and fastening the halves to the frame so that they each faced outward...viewed from the ends, they would look like this )(, except they would be very close to true halves.  Not sure yet how I'd affix those shapes to the bench cross members, but the idea, if it can be done, would be to have the scenery base abut the inner recesses of the tubing that face outward toward the scenery.  I am not sure if hot glue will suffice as an anchor on smooth and concave plastic tubing surfaces.  Maybe it will be just fine.

-Crandell

What about curves?  They will place tension and compression forces on the pipes.  If cut in half, I'd bet the half-pipes would want to twist.....So far, I don't see much advantage in using pipe for subtrack, at least not enough to try it.

Mark Blindfold [X-)]

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Posted by markpierce on Sunday, September 21, 2008 12:32 PM
 selector wrote:

I hope it turns out well for you, EL.  If I were doing this I think I would seriously experiment with cutting the tubing down the middle, lengthwise, and fastening the halves to the frame so that they each faced outward...viewed from the ends, they would look like this )(, except they would be very close to true halves.  Not sure yet how I'd affix those shapes to the bench cross members, but the idea, if it can be done, would be to have the scenery base abut the inner recesses of the tubing that face outward toward the scenery.  I am not sure if hot glue will suffice as an anchor on smooth and concave plastic tubing surfaces.  Maybe it will be just fine.

-Crandell

What about curves?  They will place tension and compression forces on the pipes.  If cut in half, I'd bet the half-pipes would want to twist.....So far, I don't see much advantage in using pipe for subtrack, at least not enough to try it.

Mark Blindfold [X-)]

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Posted by selector on Sunday, September 21, 2008 12:24 PM

I hope it turns out well for you, EL.  If I were doing this I think I would seriously experiment with cutting the tubing down the middle, lengthwise, and fastening the halves to the frame so that they each faced outward...viewed from the ends, they would look like this )(, except they would be very close to true halves.  Not sure yet how I'd affix those shapes to the bench cross members, but the idea, if it can be done, would be to have the scenery base abut the inner recesses of the tubing that face outward toward the scenery.  I am not sure if hot glue will suffice as an anchor on smooth and concave plastic tubing surfaces.  Maybe it will be just fine.

-Crandell

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Posted by electrolove on Sunday, September 21, 2008 10:50 AM

Cardboard strips attached to the PVC pipe or masonite with hotglue. Masking tape on top of the cardboard. Then a mix made of 2 part cement and 1 part vermiculite as the scenery base.

 gandydancer19 wrote:
What are you planning to use for a scenery base?  And how do you plan to attach it to the pipe?

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Posted by gandydancer19 on Sunday, September 21, 2008 10:47 AM
What are you planning to use for a scenery base?  And how do you plan to attach it to the pipe?

Elmer.

The above is my opinion, from an active and experienced Model Railroader in N scale and HO since 1961.

(Modeling Freelance, Eastern US, HO scale, in 1962, with NCE DCC for locomotive control and a stand alone LocoNet for block detection and signals.) http://waynes-trains.com/ at home, and N scale at the Club.

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