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why oddball steam locomotive driver diameters

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Posted by challenger3980 on Sunday, March 30, 2008 12:27 AM

  Dave,

   I agree with you on the odd sizes for cylinder dimensions, and other part to part tolerances, but that was not the question being addressed. The OP's original question was regarding driver sizes often being in odd number increments, rather than even numeral increments, which was the question being addressed. The designer would chose the closest inch size to what would be the best suited for the application, there not being a need for .xxx dimensions such as in piston/cylinder tolerances. That is not even to say that the blue prints didn't specify that level of tolerance, but the even inch size (not odd/even numeral) was what was commonly referred to, so maybe it was specified for say a 72. 8675 inch driver and just commonly called a 73 inch driver. Your comment about the odd sizes in many items IS entirely accurate, just not relevant to the question asked which was Driver size specific. Not disagreeing with you in any way, just clarifying my answer.

                                                                       Doug

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Posted by dehusman on Sunday, March 30, 2008 12:00 AM

 challenger3980 wrote:
  I believe that dd's point was that designers will tend to use the closest round number in the units being used, be that English or Metric units, whether it is an odd or even number is not important.

Obviously nobody making this argument has ever actually seen a set of plans for engine or mechanical device or they would realize how wrong it is.  For example if the size of a piston is an even diameter then the cyclinder HAS to be an odd size by a couple thousandths of an inch to allow for the parts to move without binding.  The people who build locomotives are professional machinists.  They are paid to make things to odd sizes.

Here is a link to PRR standard plans.  Pick any plan.  Look at the dimensions. Yes,some of the things will be to even feet and inches, but look at how many are to odd 1/16ths of inches.

http://prr.railfan.net/standards/standards.cgi?plan=&rr=&type=TRACKWORK

Here is a link to plans for a RDG steam engine.  Yes, some of the dimensions are to even inches, but look how many are to halves, quarters or eights of inches.

http://gelwood.railfan.net/rdg/pr-30293.gif

Here are brake gear drawings, once again look at how many non-even inch dimensions there are.

http://gelwood.railfan.net/rdg/pr-40139.gif

Dave H.

 

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Posted by dldance on Saturday, March 29, 2008 10:35 PM
 marcimmeker wrote:
 dldance wrote:

If I were designing in metric, I would use the nearest convenient round increment of centimeters. So in lieu of other requirements, I would design something at 10 cm (25.4 inches) rather than 2 feet (24 inches or 9.45 cm).

dd

Keep designing in inches etc dd! 1 inch = 2.54 cm, 1 foot = 30.5 cm (30.48 to be exact).

greetings,

Marc Immeker

My point exactly - now you see why I don't do much design anymore ;)

dd

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Posted by challenger3980 on Saturday, March 29, 2008 5:02 PM
 marcimmeker wrote:
 dldance wrote:

If I were designing in metric, I would use the nearest convenient round increment of centimeters. So in lieu of other requirements, I would design something at 10 cm (25.4 inches) rather than 2 feet (24 inches or 9.45 cm).

dd

Keep designing in inches etc dd! 1 inch = 2.54 cm, 1 foot = 30.5 cm (30.48 to be exact).

greetings,

Marc Immeker

  Marc,

  I believe that dd's point was that designers will tend to use the closest round number in the units being used, be that English or Metric units, whether it is an odd or even number is not important. But it is desirable to avoid using .xxxx in measuring, regardless of the unit of measure used.

  The designers are trying to achieve the best possible combination for the purpose intended. Working in round numbers to ease production, be they odd or even numerals, English or metric is just for the men building and maintaining the equipment. The Locomotive doesn't care what arbitrary numbers are associated with the design, so long as the actual size is suited to it's intended use.

                                                      Doug

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Posted by MStLfan on Saturday, March 29, 2008 4:48 PM
 dldance wrote:

If I were designing in metric, I would use the nearest convenient round increment of centimeters. So in lieu of other requirements, I would design something at 10 cm (25.4 inches) rather than 2 feet (24 inches or 9.45 cm).

dd

Keep designing in inches etc dd! 1 inch = 2.54 cm, 1 foot = 30.5 cm (30.48 to be exact).

greetings,

Marc Immeker

For whom the Bell Tolls John Donne From Devotions upon Emergent Occasions (1623), XVII: Nunc Lento Sonitu Dicunt, Morieris - PERCHANCE he for whom this bell tolls may be so ill, as that he knows not it tolls for him; and perchance I may think myself so much better than I am, as that they who are about me, and see my state, may have caused it to toll for me, and I know not that.
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Posted by dldance on Saturday, March 29, 2008 11:24 AM

Although I do very little design any more - when designing, it is convenient to use round increments of the ruler where possible.  It also improves the accuracy of the resulting product.  For example, it is much easier to measure 12 inches than to measure 11 13/16 inches.  If 20 people measured and cut something 12 inches long, the average error in the result is about 1/32.  However, if 20 people measure and cut something 11 13/16 inches long, the average error will be about 1/16.  Twice as much.

If I were designing in metric, I would use the nearest convenient round increment of centimeters. So in lieu of other requirements, I would design something at 10 cm (25.4 inches) rather than 2 feet (24 inches or 9.45 cm).

dd

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Posted by dehusman on Saturday, March 29, 2008 7:28 AM

 markpierce wrote:
So, there is only chaos?  And you see no emerging pattern?  That's

Just because they don't use even fractions of a foot, that doesn't mean its "chaos".  It is (as it has been explained several times in this thread) the exact opposite of chaos.  The driver sizes are carefully planned for specific applications.

Dave H.

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Posted by markpierce on Saturday, March 29, 2008 3:10 AM

Andre,

So, there is only chaos?  And you see no emerging pattern?  That's OK.  I'm fine here.

Mark

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Posted by andrechapelon on Friday, March 28, 2008 4:29 PM
 markpierce wrote:

Can anyone explain why almost all common diameters of steam locomotive drivers are odd sizes?  I know there are reasons for different wheel diameters, but why not have drivers 48, 54, 60, 66, 72 and 78 inches in diameter rather than the almost always odd diameters such as used by the Southern Pacific which were mostly as follows:

0-6-0s: 51 and 57 inches

2-8-0s: 57 inches

4-4-0s: 69 and 73 inches

2-6-0s: 63 inches

4-6-0s: 63 and 69 inches

4-4-2s: 81 inches

4-6-2s: 73 and 77 inches

2-8-2s: 63 inches

2-10-2s: 63 inches

Articulateds: 57 and 63 inches

4-8-2s: 73 inches

4-8-4s: 73 and 80 inches

The actual driver diameters most often appear 3 inches larger than the "even" size except for the largest sizes.  I have a guess why, but I don't want a "guess" answer.  Thanks.

Mark

Why not? What's sacred about even numbers? Besides, SP often used 1/4" thicker tires, which ended up giving its GS-1's, 2's and 6's driver diameters of 73.5" rather than 73" (source "The Daylight Locomotives" by Robert Church). IIRC, the same was done with the Mt's, P's, F's (63.5")  and a few others. Driver tires wear and a nominal 69" driver loco would have an actual driver diameter of 68" after 1/2" of wear.

In any case, SP's 4-4-2's had drivers of various sizes (84, 81, and 73 depending on the class, its age and whether it was assigned to Pacific Lines or T&NO). The original A-1 4-4-2's were Vauclain compounds with 84" drivers. Some of the T&NO A-1's were simpled and rebuilt with 73" drivers (not to mention boosters). At least one Pacific Lines A-3 had 73" drivers (or more likely 73.5" fresh from the shop) at one point (#3041, IIRC). Factoid: an 81" driver A-3 Atlantic was rated at 2400 tons in freight service in the San Joaquin Valley.

SP's 2-8-2's had both 57 and 63" drivers, the smaller drivers being used on classes Mk-2 and Mk-4 (the earliest built). The same situation obtained on the UP.

SP's TW-8 4-8-0's had nominal 54" drivers. IIRC, the TW-4's had 56" drivers. These were the ones built in Sacramento Shops in the early 1880's. Other classes had 51" drivers.

The 4-4-0's were all over the map from about 56" (some of the earlier ones even some that made it to the 1901 re-numbering) up to 73 (73.5) inches.

Not all SP 4-6-0's (or even most given the wide variety owned by SP) had 63" or 69" drivers. This was only true of the Harriman Standards.

Andre

It's really kind of hard to support your local hobby shop when the nearest hobby shop that's worth the name is a 150 mile roundtrip.
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Posted by tomikawaTT on Wednesday, March 26, 2008 12:37 AM
 dldance wrote:

The one diameter one would try to avoid is 74.5 inches as that results in a circumference that is an exact multiple of the 39 foot rail length in the steam era.  The vertical dynamics of the rods and counter weights - coupled with the fact that rail joints tend to sag a bit - could cause all kinds of weird oscillations to occur.

dd

And yet, the first NYC Niagara had 75 inch diameter drivers!  I wonder how long it would take to wear off 1/4 inch of tire thickness...

Later Niagaras had 79 inch drivers.  How much of that was the 39 foot problem, how much was a desire to standardize driver diameter with the Hudsons and how much was the ability of the combination of boler pressure, cylinder bore and stroke to slip the smaller driver?

Come to think of it, didn't the Boston and Albany Hudsons have 75 inch drivers?

Chuck (modeling Central Japan in September, 1964)

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Posted by dldance on Tuesday, March 25, 2008 9:48 PM

The one diameter one would try to avoid is 74.5 inches as that results in a circumference that is an exact multiple of the 39 foot rail length in the steam era.  The vertical dynamics of the rods and counter weights - coupled with the fact that rail joints tend to sag a bit - could cause all kinds of weird oscillations to occur.

dd

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Posted by dldance on Tuesday, March 25, 2008 9:36 PM

 concretelackey wrote:
So it is true...the size of the booster rocket segments (for the space shuttle) are based on the width of 2 roman war horse butts!

The solid rocket boosters are about 12 foot in diameter and each one is made of 4 segments.  Since each booster has about 1,200,000 lbs of propellant, each segment has about 300,000 lbs.  Add in the weight of the case and shipping container and each segment weights in at about the max gross weight for an 8 axle heavy duty flat car.  So the dimensions are more driven by weight than clearance.

dd

ps - there is at least one route between Utah and Florida that has no tunnels - but there isn't a route that has no bridges. Bridges are the bigger issue.

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Posted by ndbprr on Monday, March 24, 2008 10:45 AM
Each new engine class was decided upon for a reason.  Drag freights designed in era of pull every car you can tie together at ten miles an hour were designed differently and had much smaller drivers from the super power near the end of steam.  The M1 4-8-2 of the PRR proved slippery and the drive size was reduced by two inchs as I recall.  The idea coming out of engineering is to tie certain size pistons, boiler presure and steaming rate and driver diameter to produce an engine that would perform its designed function in the most economical way.  Field trials may indicate a tweaking was in order.  You can't very well change the piston size or boiler without major modfications but you sure can with the drivers.  Just disconnect the rods, lift up the engine and roll new ones under it.  Ta da! Problem solved.  There was always a good deal of trial and error involved in any new engine.
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Posted by wjstix on Monday, March 24, 2008 7:57 AM
Railroads and the builders sometimes worked long and hard on the math to come up with the exact dimension that would give them the speed and pulling power they needed. I remember reading somewhere (probably in the book "Thoroughbreds" by Alvin Stauffer) that the New York Central and ALCO (IIRC) worked a lot on the math to come up 79" drivers for their Hudsons. 78" would have given them a little more traction, but less speed; 80" more speed but less pulling ability. They were limited to how big their engines could be, due to tunnel clearances, so had to really work and re-work the numbers to get the most from the engine down to a difference of 1" on things.
Stix
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Posted by dehusman on Monday, March 24, 2008 6:50 AM

They are even because you have chosen a very small unit of measure, the mm.  The proposal is that drivers should be some large fraction of a foot.

If you express your driver sizes as a larger unit of measure they don't look so even:

  • .86 m
  • 1.25 m
  • 1.4 m
  • 1.52 m
  • 1.6 m
  • 1.75 m

Or convert them into English units:

  • 33 7/8"
  • 49 1/4"
  • 55 1/8"
  • etc.

 Still no organic "even" multiples.

Dave H.

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Posted by tomikawaTT on Monday, March 24, 2008 2:40 AM

Just checked the stats on my prototype's locos, and found something very interesting - not a single one of them is an odd size!

  •   860mm - 0-4-0T shop switcher, and every lead and trailing truck wheel on the system.
  • 1250mm - 2-8-0, 0-10-0T, 2-10-4T.
  • 1400mm - 2-6-0, 2-6-2T, 2-8-2, 2-8-4.
  • 1520mm - 2-6-2, 2-6-4T.
  • 1600mm - 4-4-0, 2-6-0, 4-6-0.
  • 1750mm - 4-6-2, 4-6-4.

Not until you get into ancient locos imported from places that didn't use the Metric system do you find any off-sizes - and they were disposed of long before the later-built standard types.

OTOH, the track gauge, 1067mm, i distinctly odd in metric.  It's much more sensible when stated as 3 feet 6 inches.

Chuck (modeling Central Japan in September, 1964 - in 1:80 scale)

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Posted by Mark300 on Sunday, March 23, 2008 3:45 PM

One word.....circumference

 Pi x D = circumference of a circle (or wheel).

4 chuffs to 1 rotation gives you distance moved. 

i.e. 69 inches x 3.141 = 216.7 inches or about 18 feet.

Backup 8 chuffs....thats 36 - 38 feet or one 'old' boxcar length.  Nice to guess when you can't see the brakeman around a curve.  (Counting ties helps too).

Not sure, but something from deep within my railroading ancestry seems to know this.

Try it with the other diameters.

Just a guess & I may be wrong, but I do use sound on my steam locomotives to spot cars on a long consist on my layout both in the yard and at drop-off & pick-up points.

 

Happy Railroading!

 

Mark Wallace

Collegeville PA 

 

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Posted by selector on Sunday, March 23, 2008 1:22 PM

The young fella ponders a moment, squinting at the hogger.

"Okkkaayyyyy........  But.......what if the speck doesn't move and you can't stop in time?"

Hogger lifts an eybrow and bores his eyes into the young fellers.

"Ooohhhhhh....."  Gulp!

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Posted by dehusman on Sunday, March 23, 2008 11:47 AM

The trainmaster tells the new hire brakeman to pay close attention to what the old head brakeman has to say, because he has all sorts of information gleaned through years of service that can prove invaluable.

For instance, the trainmaster says, the conductor can tell you how to determine if the black speck on the rail in the distance is a bird or a rock that might derail your train.

The new brakeman turns to the conductor and ask, "How do you tell the difference?"

The old conductors say, "If its a bird, it'll fly away."

Baadum dum.

Dave H.

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Posted by selector on Sunday, March 23, 2008 11:18 AM

Besides, everyone knows that it was to ensure a locomotive of a given weight could lift itself over acorns and pennies left on the tracks by squirrels and kids respectively.

Sheesh!

 

 

Clown [:o)]

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Posted by dehusman on Sunday, March 23, 2008 8:43 AM

 markpierce wrote:
Lacking input from any expert, I'd say that the center portion of most all drivers for American-manufactured locomotives was based most often on some multiple of a foot, such as 48" (4 feet), 54" (4.5 feet), 60" (5 feet), 66" (5.5 feet) inches, and so on.  Rims for the most part were 1.5 inches thick, resulting in the common 51, 57, 63, and 69 inch diameter driver.

Not at all.  I don't understand the need to have driver diameters in even fractions of a foot.  It serves no benefit that anybody has identified.  Parts can be "standard" without being an even fraction of a foot.

People have already explained why drivers are the size they are.  The boiler pressure, steam production and cylinder size and stroke determine the power and "RPM" available.  That coupled with the driver diameter and rod position on the driver serve to optimize the speed or power of the engine.

Also remember that the steam engines were designed by dozens of different makers over decades.  Steam pressures, engine sizes, speeds required, boiler design evolved over time.  The equation I described in the paragraph above was constantly changing.  So the driver size evolved with it.  A steam engine's wheels lasted the life of the engine (unless there was some catastrophic failure).  The tires had to be custom made for each wheel.  So there was no need for 'standard' wheels like on a railroad car or diesel (which by the way have had 28-33-36-38-40-41-42 in diameters).  Likewise bearing and axle sizes have also evolved.  And not at even fractions either.

Why are steam drivers odd sizes and not even fractions of a foot?  Because there is not mechinical or engineering advantage to making them even fractions and there is mechanical and engineering advantage to sizing them to the mechanical situation.

Dave H.

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Posted by markpierce on Sunday, March 23, 2008 1:17 AM
 selector wrote:

Doug, yes, that is what I meant.  The unbelievable tractive effort would probably just be wasted as spinning under a loco too light.  So, with cylinder size and piston travel and all those things interrelated, the designers had to figure out what was the optimum working dimension for all those pieces to make the locomotive effective/utile for the work they had in mind.

I, too am no engineer, as God knows, but I was envisioning all this having to work together.  I was having difficulty following/understanding Mark's question, it seems, and not appreciating what he wanted to know.  Why would some wheels be 3" in diamter greater than their larger, perhaps more modern descendants on the larger/faster/stronger locomotives?

So, Mark, what do you think?

-Crandell

Lacking input from any expert, I'd say that the center portion of most all drivers for American-manufactured locomotives was based most often on some multiple of a foot, such as 48" (4 feet), 54" (4.5 feet), 60" (5 feet), 66" (5.5 feet) inches, and so on.  Rims for the most part were 1.5 inches thick, resulting in the common 51, 57, 63, and 69 inch diameter driver.

Mark

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Posted by selector on Sunday, March 23, 2008 12:16 AM

Doug, yes, that is what I meant.  The unbelievable tractive effort would probably just be wasted as spinning under a loco too light.  So, with cylinder size and piston travel and all those things interrelated, the designers had to figure out what was the optimum working dimension for all those pieces to make the locomotive effective/utile for the work they had in mind.

I, too am no engineer, as God knows, but I was envisioning all this having to work together.  I was having difficulty following/understanding Mark's question, it seems, and not appreciating what he wanted to know.  Why would some wheels be 3" in diamter greater than their larger, perhaps more modern descendants on the larger/faster/stronger locomotives?

So, Mark, what do you think?

-Crandell

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Posted by 4merroad4man on Saturday, March 22, 2008 9:22 PM

Whatever the reason, it worked, at least on SP.  Those little C-9 Class 2-8-0's could pull a house down; in the Bay Area 75 to 100 cars was nothing for them as drag engines.  The SP's MT Class Mountains were generally praised as some of the smoothest, best running locomotives on the system, while the balance of SP's fleet were acknowledged as some of the best locomotives on the planet, by a group of men who were intimately familiar with them all, although generaly biased....SP Enginemen on the Coast, Western, Sacramento, Los Angeles and San Joaquin Divisions.

In that regard, SP's Mechanical Engineering Department was second to none.

Serving Los Gatos and The Santa Cruz Mountains with the Legendary Colors of the Espee. "Your train, your train....It's MY train!" Papa Boule to Labische in "The Train"
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Posted by Texas Zepher on Saturday, March 22, 2008 9:00 PM

 markpierce wrote:
my guess is based on the assumption that the driving wheel is made up of two major parts affecting driver diameter: the spoke-center and the rim.
Trying to guess your guess.  Is it that the wheel is a "standard" size, but there is a 1.5" "tire" rim on it giving the extra 3"??

I would say the engineers had this calculated into their design.  I don't see any advantage to manufacturing a wheel or wheel/tire to specific sizes.  I hold to the theory that the design engineer specified these sizes to match cylinder pressures, push rod strength, desired speed, desired drawbar pull etc.   All a complicated compromise determine ultimately by - calculus.  Probably taking the second derivative of all the combined variables to zero for an "optimal" solution.

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Posted by dknelson on Saturday, March 22, 2008 5:43 PM

The wheel sizes on railroads were a function of the best judgment of their engineering staffs, or those of the manufacturers.   But there was something to be said for selecting a variety of sizes and sticking to them.   I am relying on my memory here, but I recollect reading that the Pennsylvania Railroad had strict rules about introducing a "new" driver or tire size into the company.  Standardization and inventory control had quite a bit to do with it but they had strict rules. 

As I recall, someone wanted to introduce a new wheel size, perhaps for an electric, or the 4-8-2? -- here my memory gets really fuzzy -- and was told no.  Then they learned that way back when, decades and decades earlier, the trailing truck of an obsolete 4-4-2 or 4-6-2 had used that very diameter of wheel or tire-- and suddenly it was OK!  Even though none of that size was still in stock, once they could prove that it had been a diameter used by the PRR at some time the rules said it was OK.   I may be garbling the story --but the basics are I believe accurate. 

Dave Nelson

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Posted by Railway Man on Saturday, March 22, 2008 4:34 PM
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Posted by concretelackey on Saturday, March 22, 2008 3:23 PM
So it is true...the size of the booster rocket segments (for the space shuttle) are based on the width of 2 roman war horse butts!
Ken aka "CL" "TIS QUITE EASY TO SCREW CONCRETE UP BUT TIS DARN NEAR IMPOSSIBLE TO UNSCREW IT"
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Posted by tomikawaTT on Saturday, March 22, 2008 1:36 PM
 dehusman wrote:

 concretelackey wrote:
Slightly off topic but still related- why have 4'8" rail spacing and not 4'6" or an even 5'?

Actually its 4 ft 8 1/2 inches, not 4 ft 8 inches.  So its is even less "standard".  8-)

And the urban legend version is pretty close.

Dave H.

The most reasonable-sounding excuse for the 56.5 inch "standard" gauge is that Stephenson, having had experience with 56 inch gauge mine carts, decided to ease the gauge by half an inch.  Note that Sir Isambard Brunel, chief engineer of the seven foot 1/2 inch gauge Great Western Railway (UK) was known to refer to Stephenson's gauge, rather derisively, as, "Mine Cart Gauge."

Common carrier rails have been gauged at everything from 15 inches (Romney, Hythe and Dymchurch) to 84.5 inches (as mentioned.)  If you want to spend some time and seven or so sheets of paper, Google Railroad Track Gauge.  There is one comprehensive list that covers everything from garden railways to the rails under ship elevators.

Chuck (modeling Central Japan in September, 1964 - prototype 3'6" and 2'6" gauges)

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