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flex track and signals

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jfb
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flex track and signals
Posted by jfb on Sunday, December 20, 2015 1:55 PM

what is the best way to mount flex track without binding on insulation and how do you wire signals and avoid the spaghetti situation my wires are separated and run to the control board individually I do not want shorts or have to re-wire them.

jfb
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Posted by jfb on Monday, December 21, 2015 9:47 AM

jfb

what is the best way to mount flex track without binding on insulation and how do you wire signals and avoid the spaghetti situation my wires are separated and run to the control board individually I do not want shorts or have to re-wire them.       what  i am saying is that even after nailing or gluing on insulation is that the flex track with spring action kinks and also kinks swithces etc around it.  I have never before had this issue so it must be in newer tracks and it is cut to proper size also. I do not want derailment points in the future. 2. after extending m------p---r wires do the signals work properly and is there a right or wrong way to re-wire them..3 what nails today will secure flex track to corning pink insulation the older track nails worked before and i have to buy new ones and they are the same length etc but work rather lousy. 3 I am avoiding wire issues also but even after sheathing them my solid strand telephone wiring runs toghether and is hard to seperate or diagnos when needed so what is a good suggestion to avoid shorts and all of my wires run individually to my control board inside wire looms.

 

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Posted by 7j43k on Monday, December 21, 2015 9:58 AM

I think your flextrack is moving around because you're not putting it down right.

I don't put track on foam.  BUT.  From what I've seen you glue it down.  You DO NOT nail it down (without glue).  First you glue the roadbed down.  Then you glue the track to the roadbed.  And you DO NOT glue the switches down.  Someone who knows more about this will likely help you out.

It is AWFUL to fix glued track later (I think).  So don't make any mistakes when you glue it down.

Wiring problem:  So it sounds like you've got a whole lot of spaghetti looking wiring and it's ugly.  And it's hard to figure out and work on later.

Look at pictures.  See what they do.  Copy their ideas, or think of your own.  Maybe get a layout wiring book.

 

Ed

jfb
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Posted by jfb on Monday, December 21, 2015 9:59 AM

I forgot to add this also. I built flipdowns and need to know what is the best proven way to secure tracks after cutting for proper board alignment and track alignment the tracks still move even with track nails. I also used nailed down computer circuit board under them that is also glued down for electrical conductivity purposes. the tracks meet on them and i have taken of a few ties to expose the rails.

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Posted by ricktrains4824 on Monday, December 21, 2015 10:25 AM

7j43k

I think your flextrack is moving around because you're not putting it down right.

I don't put track on foam.  BUT.  From what I've seen you glue it down.  You DO NOT nail it down (without glue).  First you glue the roadbed down.  Then you glue the track to the roadbed.  And you DO NOT glue the switches down.  Someone who knows more about this will likely help you out.

Not entirely true... My last layout, blue foam, had flex track tacked down with straight pins (think sewing) and zero glue. Held extremely well. Only glued sections were where I got ballasting completed. 

Track nails are shorter... That appears to be the reason from my experience.

(However, most recommend using some kind of adhesive. Once you are satisfied with placement, you can, and probably should, glue it into place. If you use minimum glue, it can be worked back off. Especially if you use something like latex caulking, thinly applied. I do have some experience with that as well, and, when done correctly, track can be removed later on, and reused.)

Wiring signals - My only signals I had gotten in, were wired in with Digitrax components. Signal went to adapter board just under layout, then cable kit to SE8C. So, I cannot be of help here.

Ricky W.

HO scale Proto-freelancer.

My Railroad rules:

1: It's my railroad, my rules.

2: It's for having fun and enjoyment.

3: Any objections, consult above rules.

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Posted by RR_Mel on Monday, December 21, 2015 11:57 AM

Welcome
I’m with Rick.  I didn’t glue down my track and I didn’t use foam board.  I went with cork roadbed on plywood, I’m from the old school long before foam board.  When I had finished laying track and operated my layout for enough time that I was sure I had everything right I used the ballasting glue to anchor the track in place.  I used regular track nails to hold the track in place until after I had finished ballasting then removed the track nails.
 
As for wiring I use telephone frame wire for all my signals and lighting on my layout.  I bought #22 gauge in 2, 4 and 6 pair and run it in telephone frame “D” rings under the outside edge of my layout.  I’m not a telephone guy but the TELCOs do have it right for running multiple wires, it’s easy and fast to install or maintain later.  The wire comes in multiple colors so it’s easy to work with and organize.
 
Mel
 
Modeling the early to mid 1950s SP in HO scale since 1951
 
My Model Railroad   
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.
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Posted by kasskaboose on Monday, December 21, 2015 1:09 PM

Others posted about the most effective way of mounting flex track.  I use 2" foam with cork above that secure using white glue.  The track is secure with Micro Engeering nails after I used long shirt pins to run the loco to ensure there weren't derailments.

For wiring, can you pls send a pic?  I use labels and different color wires.

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Posted by rrebell on Monday, December 21, 2015 1:16 PM

Glue it down with acryiic caulk. I used T-pins on the edges to hold it down as I tested it. Then took it up put on the caulk and reset it into place with T-pins along the outside, tested one more time, straigtened ect. using Ribbonrail tools and then T-pined the center till the caulk dried, takes longer to explain than do, result, flawless trackwork.

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Posted by Lone Wolf and Santa Fe on Monday, December 21, 2015 2:34 PM

For wiring I prefer telephone wire and (door) bell wire because they contain multiple wires, each a different color. This keeps things neater and easier to trouble shoot later. I use twist ties from plastic bags to keep wires together in a bundle. I run the wires straight towards the rear and then into the bundle which runs across the rear and connects to all the other devices.

Modeling a fictional version of California set in the 1990s Lone Wolf and Santa Fe Railroad
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Posted by cowman on Monday, December 21, 2015 6:09 PM

Welcome to the forums.

I prefer latex caulk to hold down my roadbed and track.  I think the problem most folks have lifting track is that they use too much caulk.  A thin bead, spread so thin it is opaque is all I use.  I don't usually use pins, but do hold the track down with cans of vegetables.  I will say that to date I have only worked with sectional track, flex track may need pins to  help hold the curve until the caulk sets.  However, it has an immediate good grip without them.

Wiring I will leave to others.

Good luck,

Richard

jfb
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Posted by jfb on Tuesday, December 22, 2015 11:13 AM
thanks guys I used nails in the past and had no problems it seems strange now to not hold and the pressure makes anchored things move at the joints. I marked my wires and they are individual but the lay overlapping each other hence possible shorting inside the wire looms ,will this cause problems or not please note here from experience again. 3 on wires extended from signal bridges from model power have you had good or bad experiences with wire extensions that are solidely crimped not suit case connectors here they are iffy to use through my experience with them at my automotive job they rattle loose in time for real.
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Posted by BroadwayLion on Wednesday, December 23, 2015 10:12 AM

jfb
thanks guys I used nails in the past and had no problems it seems strange now to not hold and the pressure makes anchored things move at the joints. I marked my wires and they are individual but the lay overlapping each other hence possible shorting inside the wire looms ,will this cause problems or not please note here from experience again. 3 on wires extended from signal bridges from model power have you had good or bad experiences with wire extensions that are solidely crimped not suit case connectors here they are iffy to use through my experience with them at my automotive job they rattle loose in time for real.

LION used nails to mout track to pink foam, and they told me it could not be done. Well, the nails will fall out eventually, maybe. But that was not my experience for more than seven years. But when I added reed switches to enervate my signals and magnets under the trains to activate the reed switches, I pulled out most of my nice nails. So I just put a bead of Elmer's glue down the middle of the track, with a special glob on the nails and perfection has been achieved.

 

AS FOR WIRING, allow me to introuduce you to

Before:

 

And After:

 

Your choice. Click here for the wiring manual for the Route of the Broadway LION.

ROAR

The Route of the Broadway Lion The Largest Subway Layout in North Dakota.

Here there be cats.                                LIONS with CAMERAS

jfb
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Posted by jfb on Wednesday, December 23, 2015 1:38 PM

lion thanks that is a great idea ties and plastic sheaths from hardware stores. 2.has anybody had sucess with extra wire on block signals . I have 2 cross signals wired and working 4 track type. I am extending 2 model power block signals back to my control board and there wiring looks real thin and fragile so the question stands sucess or a disaster type and there 991,s g scale , I want succesful wiring with no glitches. 3 has anybody had good sucess with flip ups or down with pink insulation i need the track to line up exact with no derailments. I am thinking long screws and liquid tape,to cut down on shorting.

jfb
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Posted by jfb on Wednesday, December 23, 2015 1:54 PM

lion this a compliment to you. I love the new york style straight to the point, It allows more time for more projects winter summer etc. I have built a 18x28 basement layout of chicago southside plus north and southwest bound and east bound to the indiana dunes. oil refinery,steel mill factories and even a landfill. I also hand built the whole chicago l system . i found the parts at a swap meet over time and the build itself was rather easy. I have over 11 years of winter building in and the block signals are a matter that still needs attention. I have over time found that the quality of some parts has taken a down turn along with materials think liquid nails here. the old liquid nails from 8 to ten years ago holds excellent and the new fangled eco friendly stuff really is junk! so the question that still stands do model power block signals take nicely to wire extensions?

[Edited by Forum admin to remove implied profanity. Please don't use adult language, even disguised by abbreviations and dashes. Thanks.]

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Posted by Anonymous on Thursday, December 24, 2015 1:04 PM

jfb
I marked my wires and they are individual but the lay overlapping each other hence possible shorting inside the wire looms ,will this cause problems or not please note here from experience again.

You should be using wiring with insulation on it.  With my DCC you twist the pair of wires together.  Not sure what you mean by "wire looms". Whatever those are I dont use them.  Suitcase connectors are workable in a fixed model railroad that doesnt get moved around alot.  I used them for the track feeders because I did not feel like pushing pieces of shrink tubing down the entire bus and I couldnt find cold shrinkwrap in my area.  I have not had problems with suitcase connectors yet, however my electrical engineer girlfriend thinks we should not use them (she's not doing the wiring so Im using them).  If you are adding wire extensions I would solder them do not use suitcase connectors for this purpose.  Also what do you mean by solidly crimped?  If in a terminal block, wire nut or other similar device yes.  Twisted together and pinched with vice grip, no dont do that.

As for holding down track, I use Liqiud Nails LP-903, cork and T-pins.  Once the liquid nails is dry I pull the T-pins out.

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Posted by John Busby on Friday, December 25, 2015 10:02 AM

Hi all

The Lion is correct you run your wires tidy and bunched into cables all neat and tidy

It makes finding problems a whole lot easier.

I also like to keep a colour code as well so black is all ways common return red with a green trace is always red on a signal green with a red trace is always green on a signal if yellow is on a signal that would be yellow with a red trace. 

All the wires for that signal are tied together back to the pannel and so on forming cables as you work back to the pannel

I only use plain red and black where there is a definate positive and negative or active and neutral and they are marked BL and NL for DC and BX and NX for AC

So that would go to point switches and from the point switches on it goes into colour code so I know the wire is from a switch to a set of points or what ever it is going to.

run your wiring tidy from the word go, it can be very difficult to tidy up later if its set up as a rats nest of wiring to start with.

It is also a good idea to draw a wiring diagram for a complex wiring set up for later problem solving.

regards John

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Posted by tomikawaTT on Friday, December 25, 2015 3:32 PM

My terminal blocks differ from Broadway Lion's only in using studs and nuts - my wiring tool is a small ratchet wrench.  I also cable my wires - sort of.  My steel stud benchwork provides natural wire runs, wires held in by a short length of cap strip (snapped on) every 15 - 20 inches.

The keys to keeping wiring easy to maintain are twofold:

  1. Label every terminal, and every wire connected to it.
  2. Document everything, in detail.

When you have an electrical glitch, you'll thank yourself.

I found liquid electrical tape at my local big box home improvement emporium.  That's also the cheapest source for wire unless you purchase it by the mile from a specialized dealer.

Chuck (Modeling Central Japan in September, 1964 - with, hopefully, bulletproof electricals)

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Posted by Bayfield Transfer Railway on Saturday, December 26, 2015 4:47 PM

Proper capitalization and paragraph breaks are your friend.

 

Disclaimer:  This post may contain humor, sarcasm, and/or flatulence.

Michael Mornard

Bringing the North Woods to South Dakota!

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Posted by BroadwayLion on Sunday, December 27, 2015 9:18 AM

jfb
so the question that still stands do model power block signals take nicely to wire extensions?

LION does not use Model Power signals or equipment. All signals are made by the LION. My layout should have about four times as many signal blocks as I have put on it, but each signal block requires two relays, say about 6$ each. LION uses one signal block for every platform edge. Him has 42 platform edges, so is big system for the LION.

LION uses a 16v wall wart (a big one) for his signals / automation system. The relays are all in a central relay location...

Him uses cables to bring the necessary connections to the place on the layout where they will be used...

These white conductors came from a 1920s vintage pipe organ, so each cable had six bundles of 11 conductors each. Without being color coded, the LION had to do some testing to get them all correct. When I required more cabling, I found, and later bought som 25 pair cat 3 telephone cables to finish the project. I assure you that distance is not an issue with this system.

LION has a reed switch imbedded within the track gauge, and magnets on the underside of the trains of him. This detects the train, and pulls the relay on the main panel. It the displays a red aspect on the block signal. An auxiliary relay holds the main relay pulled untill... The train passes the next detector and causes the aux relay to drop the main relay to display an yellow aspect on the first signal and a red aspect on the second signal. The second relay being pulled causes the selection between the yellow and the green aspect on the first. The third detector carries on the process, except that in releasing the second relay, the first block now displays green.

ROAR

 

The Route of the Broadway Lion The Largest Subway Layout in North Dakota.

Here there be cats.                                LIONS with CAMERAS

jfb
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Posted by jfb on Sunday, December 27, 2015 10:45 AM

thanks for the new info guys the products out there have changed for real.  I have 1 more question guys that needs answering. WHAT IS THE BEST WAY TO KEEP TRACK ALIGNED AFTER A FLIP UP OR FLIP DOWN IS ADDED. I am thinking longer screws and liquid electrical tape, The liquid tape would be for insulation the screws might touch electrified areas in time from simple physics, contraction expansion respectively. I am using a simple barrel latch for alignment for the boards. I am in confusion to what works best for the track movement and track nail points are not around the edges.

jfb
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Posted by jfb on Sunday, December 27, 2015 10:53 AM
I wired the opposite signals to a single switch and the yellow to each other I have 3 to 4 trains running at the same time with different lines. the yellow is caution and that is a lot of traffic going on so yellow to yellow seems about right for cautious operation and switching purposes. I posted this before I believe that all of the modules boards are being run together this year and certain problems are arising . I have noticed on this site that most of these problems have been addressed before by all of you and this journey hobby etc is a learning process that comes in time and I am addressing my ongoing issues of that passage of time.
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Posted by BroadwayLion on Sunday, December 27, 2015 11:13 AM

jfb
WHAT IS THE BEST WAY TO KEEP TRACK ALIGNED AFTER A FLIP UP OR FLIP DOWN IS ADDED.

What *is* this flip up or flip down that you speak of. Have you a movable section to allow access to the table, or are you lifting the entire layout up against the wall to either put it away (as my cousins dind in the 1950s) or to work on the wires etcl.

Neither application isll harm the track or track alighments if you are using nails into wood or glue onto anything else. In the case of the lift gate, it is hard wired separately so that good electrical contact is maintained. You also need a device to shut down all power on that district when the gate is up.

Smashboard signals are used on railroads where there be drawbridges. In HO tis will stope the train, on the realroad it will wake up an inattentive engineer so that he will at least have time to put on his life vest if not stop the train befoe it goes over the side.

ROAR

The Route of the Broadway Lion The Largest Subway Layout in North Dakota.

Here there be cats.                                LIONS with CAMERAS

jfb
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Posted by jfb on Wednesday, December 30, 2015 8:52 AM

I have a room closed off in my basement jammed end to end with this layout.  I have a fold down for access to the rear for derailments etc. The layout does not hang from the ceiling but i am putting in a pair of file cabinet slides mounted on wall studs for a walk under for the gary steel mill module with quick dissconects on the wiring. I HAVE NOT SEEN TOO MANY POSTS ON THE MOST DEFINITE WAY TO ADRESS TRACK ALIGNMENT AFTER A BOARD IS CUT AND HINGED. i AM USING COMPUTER BOARD FOR CONDUCTIVITY AND THE RAILS ARE SRIPPED AND PUT ON THEM BARE. i AM THINKING LONG SCREWS ON THE TRACK SIDES ON BOTH BOARDS INSULATED WITH LIQUID TAPE TO STOP SHORTING  AND TO ALIGN THE TRACKS. DOES ANYBODY HAVE A BETTER IDEA?

jfb
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Posted by jfb on Wednesday, December 30, 2015 9:08 AM

Hey guys 1 more thing I am putting in 3 block signals now also. I found out that instead of possibly melting the thin wired signal led,s that you can twist a wire onto them and use harbor freight expoxy to hold it and  let it FULLY DRY MINIMUM 5 TO 7 DAYS. I called there manufacturer and was told the straight truth as long as you use twistable wiring on the lights for connection the expoxy will seal and hold it and conduct electricity and avoid possible burned wires.

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Posted by Anonymous on Wednesday, December 30, 2015 6:37 PM

The melting point of copper (1984 F) is 2x higher than the max temp of most soldering irons.  Just solder it.  You can't melt the wires without a torch.   If you melt a little insulation you can put heat shrink tubing over it.  The twist and epoxy method will most likely provide a high resistance connection and your lights may vary in brightness or not work at all.  

As for your flip down (go down not up), use track nails to hold your flex track and cork in place.  Glue the cork with yellow wood glue if you want.  This is assuming your flip down is just made out of wood.  If you have foam on top use liquid nails to hold the tracks in place.  

As for power, just run a length of wire for each rail leaving enough extra slack to your fold down So that the wires can reach the fold down in any position.  Run the wires through a piece of over sized heat shrink tubing held in place with a wire staple (i will post photos of my fold up when I return home).  Run these wires to a terminal block.  The you can run the wires from the terminal block to the track.

jfb
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Posted by jfb on Wednesday, January 6, 2016 10:09 AM

I hear you on the conductivity idea,I am using computer board flattened to transport the electricity and the board touches the other through friction and tight confining. I am also trying to avoid as much extra wiring as possible,I have a dozen atlas 215,s already. but I need more ideas on the alignment issue. I have stripped the flex track to the rails for conductivity purposes and like i stated nails are no longer a good way to go and gluing to the computer boards will cause more resistance issues. I need a idea that has worked. I am thinking screws outside of the tracks to hold them that are much longer then the depth of all of it insulation included and then liquid tape to cut down on electrical shorts. does anybody have a better idea?

jfb
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Posted by jfb on Wednesday, January 6, 2016 10:30 AM

this is a follow up on my own post. I need to know from anybody if they have extended wiring from signals of all types and if it has been sucessful. I was told by mrc to tie the wires together and then crimp then and it is very hard to find wires that thin and crimp butt conectors to crimp them toghether with. I was wondering if someone has experienced a better way to extend the wires. I cannot conceive how all of the wires together can allow proper operation when they are individual now. I also have not found thin enough wires or the proper connectors for them at menards home depot lowes or ace hardware  so does anybody have a better idea? i think the wires are 34 gauge and they will not work in 22 gauge butt connectors they are just 2 thin.

jfb
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Posted by jfb on Thursday, January 7, 2016 9:18 AM

this  particular part of this post is being closed now if nothing else comes up of course. i read on anothers post that the screw idea i posted has worked which is flat head screws around the tracks and through the computer board i suggested earlier. I will still suggest that anybody should  use some sort of rubber product to cut down electrical shorts on the screws . I would not like a voltage drop or short anywhere on my layout.  I STILL NEED MY POST ABOUT SIGNAL WIRING ANSWERED EXTENDING THOSE WIRES CAN BE DAUNTING THERE ARE NO WIRES AROUND THAT SMALL ANY IDEAS?

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Posted by cuyama on Thursday, January 7, 2016 3:24 PM

Sorry, I find it hard to understand what you are asking.

But here's a possible answer to what I think you are asking. To extend the wires, I might try using a small piece of copper-clad Printed Circuit Board (PCB) for each wire. Solder a larger-gauge wire to the piece of PCB first, then tin the fine wire from the signal with solder and solder it quickly to the PCB. You will need to do this separately for each wire -- don't combine them or you will create short circuits (unless you know exactly what you are doing and soem of them are to be tied together). And finally secure the chunks of PC board under the layout with hot glue.

jfb
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Posted by jfb on Friday, January 8, 2016 10:58 AM

I appreciate the solder idea but I still ned to know if someone sells around 32 gauge wires or butt connectors. I use oateys solder and it does not seem to hold to good and sometimes it splits,this is liquid oateys by the way. I have used solid solder in the past and found it to be more work after as in filing and butt conectors do work better in some situations. This is from experience i am talking and solder does melt copper i can attest to that and solid solder causes this situation hence the use of oateys liquid solder. The continual heat needed for the solid solder to flow causes the copper to melt before it flows usaully.

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