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Help troubleshooting AF locos

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  • Member since
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  • From: Flyertown, USA
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Posted by Timboy on Sunday, April 11, 2010 1:01 PM

 

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Posted by lionelsoni on Sunday, April 11, 2010 12:47 PM

That bridge looks like it might be this Radio Shack part,

http://www.radioshack.com/product/index.jsp?productId=2062583&filterName=Type&filterValue=Rectifiers

which is rated at 8 amperes, without a heat sink.  That should be plenty for one train.

Bob Nelson

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Posted by Timboy on Sunday, April 11, 2010 12:40 PM

 Sturg,

 

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Posted by Sturgeon-Phish on Sunday, April 11, 2010 11:44 AM

Tim

Here is the inside

I use it mostly for testing and have not had heat up issues.  If I am going to run much DC I use my #14 or #15

Jim

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Posted by Timboy on Friday, April 9, 2010 11:31 AM

 

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Posted by Sturgeon-Phish on Wednesday, April 7, 2010 9:26 PM

To make 'em DC=

or

or

Jim

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Posted by lionelsoni on Wednesday, April 7, 2010 8:23 PM

Your problem seems to be your meter.  Not that it's too cheap, but that it's too good.  A more expensive one will probably have an even higher input impedance; but yours is already too high for what you're trying to measure.  For example, when you put the probes on the transformer output and turn the control all the way down, you are measuring the voltage on a wire that isn't connected to anything inside the transformer.  Because your meter isn't putting any significant load on that wire, it is picking up whatever stray voltage is being capacitively coupled to the wire.  When you turn the handle up half way, the transformer secondary connects that wire to the common through the much lower impedance of the secondary winding and suddenly you measure zero voltage.

The various voltages you are measuring as you wave the probes around are due to the same kind of effect.  If you had a traditional passive analog meter, you wouldn't be seeing that stuff.  You can simulate that situation by connecting a resistor, perhaps 1000 ohms, between your probes while you take your measurements.  You should get something much closer to what would make sense.

Radio Shack makes a simple analog meter for $17, similar to the one I use:  http://www.radioshack.com/product/index.jsp?productId=2999093&filterName=Type&filterValue=Analog  It would be better for your purposes.

Bob Nelson

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Posted by McMike on Wednesday, April 7, 2010 1:37 PM

Ok, my tester is a $20 radio shack #22-810.  The more I use it here the less I trust it for this task.

I tried testing two ways: touching the probes to various places on the posts, and securing wires to the posts that are connected to alligator clips and attaching the clips to the tips of the probes.

Why test two ways?  Because using the probe approach, I got different readings in different places on the post.  And sometimes the reading would change around while I held the probes perfectly still.  Sometimes it would start iwth a reading of 2.0 v or so, then jump around a bit while heading down to zero.  The strongest readings I got was on the end of the post screw cap.  Actually unscrewing the cap a bit and touching the threads led to lower or zero readings.  I got readings at times and places of 0 or 1.5 or 2.0 that stayed steady, and also lots of readings in between as it jumped around.

Wheee!

So I tried the bare wire on the post to alligator clip approach.  There I got consistent readings of 1.5 at stop and 0 at half way.   Except I noticed that it still read around 1.0 to 2.0 v when I had disconnected the red lead, and only the black lead was still attached.  I waved the red lead around, stuck into in my pocket, hid it under the table: still reading 1.0 or so AC volts with only one lead connected to the transformer.

Double whee!

Ok.  So should I buck up and get a better meter?   I can't drop $400 on one.  So what's the minimum price level and best maker to buy in a lower price range?  (I ask this knowing it might launch a forum debate about the best meter, but hey, I am not in a hurry).

Thanks.  I am actually enjoying my muddle through here, I hope you are too.

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Posted by Sturgeon-Phish on Wednesday, April 7, 2010 6:36 AM

The other alternative is to go DC with your transformer and a #15 Rectifier or the #14 rectiformer Wink

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Posted by Timboy on Wednesday, April 7, 2010 6:04 AM

 

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Posted by richhotrain on Tuesday, April 6, 2010 9:56 PM

servoguy
If it is similar to the E relays on Lionel engines, you can usually free it up with a shot of WD-40. Wipe off any excess before you apply power. Bruce Baker

 

Bruce,

I agree that a lubricant like WD-40 or something similar will free up the pawl.  But, sometimes, with age, the entire linkage mechanism that controls the pawl seems to lose its firmness, or so it seems.  In my case, while the pawl and its linkage seems to move freely, the pawl does seem to engage the gear firmly every time in order to rotate the drum.

Rich

Alton Junction

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Posted by servoguy on Tuesday, April 6, 2010 9:46 PM
If it is similar to the E relays on Lionel engines, you can usually free it up with a shot of WD-40. Wipe off any excess before you apply power. Bruce Baker
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Posted by richhotrain on Tuesday, April 6, 2010 9:36 PM

Considering all of my recent difficulties with the reversing unit on both my steam engine and my diesel, I have to say that the reversing unit is the Achilles Heel of the American Flyer electrical system.

The problems described by the author of this thread are remarkably similar to the problems I faced with the reversing units on my two engines.

Knowing nothing more about his 12B transformer than what is being reported here, i would conclude that there is nothing wrong with the transformer but, rather, something is wrong with the reversing unit.

The first thing I had to do was lubricate and clean the pawl, then replace the upper and lower finger boards, then tighten the metal tabs that hold then finger boards in place.

I am still experiencing intermittent failures of the reversing unit to cycle properly into the forward position.  Close inspection of the reversing unit leads me to believe that the pawl still sticks on occasion or at least fails to engage the "clutch" (or gear) and turn the drum.

If I could start over, I would have replaced the reversing unit altogether or maybe purchase a Dallee Electronic E-Unit" (sorry Timboy, you asked us to cease and desist with that term, but that is what Dallee calls it).

As I say, I consider the reversing unit as the Achilles Heel of American Flyer.

Rich

Alton Junction

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Posted by aflyer on Tuesday, April 6, 2010 9:12 PM

Mcmike,

Hi, sorry about the bad information I gave you regarding the 12B, my books only showed the one without he reverse switch.  But many of us have learned that there is a 12B made with a reverse switch.  

Happy rails,

George

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Posted by Sturgeon-Phish on Tuesday, April 6, 2010 8:38 PM

I don't remember seeing this version either.  Pretty neat.

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Posted by lionelsoni on Tuesday, April 6, 2010 8:35 PM

What do you know, there are two versions of the 12B.  Here is the picture that I found:

What kind of meter were you using?

What do you read if you plug it in, turn the power switch off, and set the controls halfway up?

Bob Nelson

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the 12B
Posted by McMike on Tuesday, April 6, 2010 5:30 PM

Regarding the transformer: short of posting a photo, you will have to take my word that the transformer is an AF model #12B (it says so on the face plate) and has both a "reverse" switch and a "reset" button, along with an on-off switch, two lamps, and two power levers.

Try this photo:  http://www.geocities.com/theupstairstrain/infrastructure_Transformers2.html

Regarding "current": Oopsie, I was misusing that term.  In all cases, I was referring to volt testing (not amps) using a basic multimeter set to AC voltage.  The operating output was tested (and "leaking" discovered) by plugging the transformer in and attaching the meter leads to the appropriate posts with nothing else attached.  The "leaking" refers to voltage readings that came from the variable posts when the transformer was either plugged in but turned off, or turned on but with the throttle set to stop.  I would expect a reading of zero when the throttle was turned to stop, particularly when the transformer itself was turned off.  But maybe the presence of .5 or 1.0 volts at the posts is not unusual even when turned off.

I did also safety-test the transformer using the meter's continuity function, using these instructions: http://www.portlines.com/portlinesclinic6.htm

Thanks.

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Posted by lionelsoni on Tuesday, April 6, 2010 5:04 PM

There doesn't seem to be a "reverse" switch on the 12B.  What are you pressing?  If it's the reset button for the circuit breaker, that might open the breaker; but it would leave the lamp in series with the transformer.  That might explain what you are seeing.

You talk about leaking current, but then give voltage numbers.  What are you measuring and how are you measuring it?  What kind of meter, connected how, and with what else connected to the transformer?

Bob Nelson

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Three questions about the transformer #12B
Posted by McMike on Tuesday, April 6, 2010 3:35 PM

I tested the transformer and noted three interesting things:

(1) The reverse switch does not interrupt the current as much as it cuts the current in half.  So, it does not get near zero when the throttle is set at higher speeds.  Is this the correct function?

(2) Both variable post pairs (both A&B) "leak" current when the throttle is set to "stop."  They leak about 0.5 volts even when the transformer is turned off (but plugged in), and they leak 1.0 volts when the power is on but the throttle is set to stop.

(3) There is not much smooth voltage increase with the throttle increase: it jumps from about 2 volts to 7 volts, and then smooths out as it increases the rest of the way to its maximum (which is 17 volts as opposed to 15).

I have tested the unit for continuity problems in terms of current leakage where it shouldn't be present and all seems sound that way (besides the .5 volts leaking to the variable posts when the transormer is turned off..

Is this all normal?  Thanks.

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Posted by McMike on Tuesday, April 6, 2010 3:27 PM

Sounds like the 336 is going back to the pro.

On the Franklin, I see that the silver lever is not moving the plastic rocker.  So the connecting rod must be not connected.  Maybe I'll just take this back to the pro too.

 

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Posted by McMike on Tuesday, April 6, 2010 3:25 PM

I figued that would be the case.  But there is so much emphasis in any instructions placed on the "base" post versus the variable post... thought maybe there was some electronic magic I might be unaware of.

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Posted by Sturgeon-Phish on Tuesday, April 6, 2010 2:04 PM

On the 336, the pawl may be sticking not allowing the drum to rotate and switch directions.  The sticking pawl is fixable.  First try cleaning it, then lubing it.  CRC-5-56 or similar contact cleaner and a flux brush will do a good job of cleaning. 

 

Make sure the lockout lever is positioned to let the coil trip the lever.  After cleaning and lubing the moving parts work the lever by hand several times to allow the cleaner and lube get into all the moving parts.  If the pawl is still sticking make sure there is not a burr or notch worn into the E-unit frame where the little brass ā€œLā€ shaped piece makes contact, if there is use a small file to smooth the edge.  Sometimes as a last resort, ever so gently bend the brass ā€œLā€ shaped part so less surface area is coming in contact with the e-unit frame.

 

Once the e-unit is cycling, if the current is not getting to the loco, first look at the fingers on the e-unit where they contact the drum.  It should be a sliding contact configuration.  All four fingers must make contact with the drum.  

 

On the Franklin, the silver piece will slide up and down and the plastic will move also.  If you look closely you will see a connecting rod that transfers the lever position.

Jim

 

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Posted by J. Daddy on Tuesday, April 6, 2010 12:58 PM

Nope, does not matter thanks to the miracle of AC....

When the men get together its always done right! J. Daddy
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Posted by McMike on Tuesday, April 6, 2010 11:11 AM

Should it matter which rail is the "base post" rail versus which way the loco is pointed when set on the track?

It should work any way you set it up, right?  It simply changes which way is "forward", right?

Thanks.

 

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Posted by McMike on Tuesday, April 6, 2010 9:00 AM

Yes, I think the RC unit on the Northern is malfunctioning.  Sometimes it works like it is supposed to, other times it does not.

 

Thanks.

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Posted by McMike on Tuesday, April 6, 2010 8:58 AM

I never would have guessed that was the switch.  Perhaps it was in a half-way position.

Question: should the silver bracket move the plastic rocker that I can see?  When I move the bracket up and down, there is no other discernable activity in the module.  However, I can move the plastic rocker back and forth using a small screwdriver.

I think we are getting close with the Franklin.  Sometimes it "clicks" in response to ppower, sometimes not.  I will fiddle with the RC unit some more.

 

Thanks.

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Posted by McMike on Tuesday, April 6, 2010 8:53 AM

Thanks, but I definitely have the switch labeled "reverse switch" on the transformer.  Now that I understand what it is supposed to do - interrupt the current - I am pretty sure it is malfunctioning intermittently (it only works sometimes, sometimes it does work).  But maybe the problem is in the RC unit that is intermittent.  I will get the transformer looked at by a pro.  But first I will test it on the bench.  I also think the red light is burnt out, so I will replace that.

Yes, in fact I am pretty sure the RC unit in the Northern is failing, but intermittently.  Sometimes it works as intended, sometimes not at all.

Question: what is the proper cycle for resetting the circuit breaker?  Do I need to power off first?  Pause for a minute?

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Posted by aflyer on Monday, April 5, 2010 9:28 PM

I just looked up a 12B transformer and I do not think you have a reverse swith.  There is an on-off switch and a reset button for the internal circuit breaker.  Unless you have had a short circuit, from a derailment or a screw driver layed out across the rails, you shouldn't have to use this switch.  There are also red and green lights, red would indicate you have had a short, and green indicates power on.  Keep at it, it sounds like you are making progress!!

George

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Posted by Sturgeon-Phish on Monday, April 5, 2010 9:13 PM

Clean the track with a scotch brite pad.  Do NOT use steel wool.

Sorry for the multiple posts.  I'd read then think of an answer.

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