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What happens when a knuckle breaks on a hill?

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Posted by arbfbe on Friday, April 8, 2005 1:05 AM
Yes, I have seen that happen as well. Some of the early end of car cushioning would fail leaving an empty end of the car. Older freight cars sometimes get the entire center sill from the truck bolster to the drawbar taken out when old steel fails. Since there is generally nothing to chain the car up to you have to wait until a train comes from behind if it is on the wrong end and they take the rear of the train back to the last station to set it out. If it is an empty I have heard of the crew wrapping a chain around the end axle of the damaged car and connecting that to the car ahead for furtherence to the next station. That would be pretty risky.

BN was so short of ballast hauling cars when the Powder River Basin was building up they would use old sugar beet hoppers to haul ballast. Though they were plainly stencilled 'Rear End Only' the trainmansters would interpret that to mean that if the train were all rear end only cars that would satisfy the requirement. Then they proceeded to run 75 of these cars loaded to the top with ballast and wondered why the center sills and draft gears were failing on Angora Hill.
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Posted by Sterling1 on Friday, April 8, 2005 12:13 AM
What if the cushion pocket, the knucle and the drawbar are all pulled out or is that possible?
"There is nothing in life that compares with running a locomotive at 80-plus mph with the windows open, the traction motors screaming, the air horns fighting the rush of incoming air to make any sound at all, automobiles on adjacent highways trying and failing to catch up with you, and the unmistakable presence of raw power. You ride with fear in the pit of your stomach knowing you do not really have control of this beast." - D.C. Battle [Trains 10/2002 issue, p74.]
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Posted by Anonymous on Wednesday, April 6, 2005 11:03 AM
I've never heard engineers dissing the General electric Dash 9's, man I'd like to see what some think of Cn's Dash 840cms. I've heard there not that great, but I've also heard major dislikes for the F series SD50 and 60. on a note about stupidity around trains, I was almot hit by a car that tried beating an eastbound Cn freight afew years ago, the girl driving a neon tried speeding through a red light and racing over the crossing, she got hit in the back right side of the car, even though her 12 month old baby was in the middle of the car, the front couple tore everything holding him down and threw him too the other side of the car, luckily the child survived with no injuries, how often has that happened? but anyways, the train tossed the car to his right as i was walking towards the pedestrian underpass, i was almost crushed because of that stupid broad!.
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Posted by ChuckCobleigh on Wednesday, April 6, 2005 9:42 AM
QUOTE: Originally posted by marklin181


All up we tied up the main illawarra line for almost 8 hrs making paying commuters extremly happy , train control getting a few more grey hairs & some bus drivers very happy as they had to be called out for overtime to replace the numerous surban trains that had to be terminated short of their destination.


Tom


I guess not a g-day, Mate!
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Posted by Anonymous on Tuesday, April 5, 2005 11:41 PM
Broken knuckles, yep have had a few on trains usually the consquence of previous mismanagement . My best effort was on a sunday before xmas in 2002 whit the shops all open for xmas shopping trains full of tired families & I'm on a 4500 ton coal train with a busted knuckle on the 4th waggon back from the 4 engines, the knuckle has 2 previous & obvious cracks in it when it is on the ground but would not have been picked up on examination of the train before leaving on its journey.
The train is sitting on a 1 in 40 grade in the metro area double tracked so we have to wind on all the hand brakes of the trailing waggons, takes over 1/2 a hour to do this then we attempt to change the knuckle with a spare on the engine - wrong type - try another from a different engine, still no go. examine all the other spares on each engine before we walk the lenght of the train again almost 900 metere long remove the rear knuckle on the last waggon throw it on to the platform then over a fence & call a taxi to assist the 2 of us getting it back to the front of the train , all of this in 40 = centigrade temps [ over 100f] luckily we can get close to the 4th waggon & off load the knucle from the boot { trunk ] of the taxi & then try to fit it in the drawgear. Bloody hell still no good so have to wait for the flying squad to drive 15 miles from their depot in terrible traffic. They arrive & examine the situation & in his best ozzy /polish accent he states that in all his years of railway employment he had never seen a auto like the ones fitted to this train.

Something like 4 hrs has now passed with the main line totally blocked in both directions so control now decides to arrange for additional engines to be worked to the scene at the rear & pull the rear part of the train back to the only yard that can hold the rear portion. 6 hrs down & engines arrive , hand brakes all released & full brake test conducted on this portion. the fron portion 4 engines & 3 trucks also have to have full brake test done & they can then proceed froward to a yard 6 miles further south where the waggons can be stowed & locos returned to where the rest of train was taken to bring the other 39 trucks south again after the 3 pack is cut out of consist.
My co driver & I were relived at the site as Australia also has shift patterns that have to be adherred to , & also so that we would be available for the return trip of empty coal hoppers of the same train.
All up we tied up the main illawarra line for almost 8 hrs making paying commuters extremly happy , train control getting a few more grey hairs & some bus drivers very happy as they had to be called out for overtime to replace the numerous surban trains that had to be terminated short of their destination.


Tom
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Posted by misfit on Tuesday, April 5, 2005 9:28 AM
QUOTE: Originally posted by uticajack

Assuming that the busted coupler is 100 cars deep on a 200 car train, and that the conductor has to carry that knuckle back that far. That distance can be close to a mile in length. Just what does that basic knuckle weigh?
Bloody heavy approximately 30 kilo
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Posted by Anonymous on Tuesday, April 5, 2005 2:04 AM
Just like tonight here on the UP Blair sub. A Westbound Grain Load from Sioux City come through town doing good speed just got ot of town,The Power got to the top of the Hill when a Nuckle broke on them when the Train went into an Emergency! Luckly there was an Empty Hopper just close behind when this happend. So the Hopper Train Power and all Coupled to the rear of the grain load and helped to push it over the Blair hill. BNSFrailfan.
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Posted by donbpage on Monday, April 4, 2005 11:26 PM
I was watch freights stop in Winslow a few weeks back and noticed that they all backed up to put slack in couplers befor starting. This allows the momentum of the moving cars to overcome the static friction. Do they have to back down the hill to get slack before continuing?
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Posted by wesper on Monday, April 4, 2005 11:05 PM
Fascinating thread - thanks for talking me out of a second career. I assume knuckles only break in the rain, frigid cold, or hottest day of the year, yes?
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Posted by petitnj on Monday, April 4, 2005 11:20 AM
Note that the knuckle will normally bust at the front of the train. Usually it is a faulty forging in the knuckle face itself. In shuffling around cars, eventually the weak knuckle will be near the front of the train and the stress on that knuckle will cause it to fail. You normally will not have the knuckle fail in the middle of the train since the stress on that knuckle will be only half of that on the front of the train.

We experienced a break right outside the window of Jackson Street Roundhouse of the Minnesota Transportation Museum on BNSF (ex GN) Westminister hill. UP coal train with 3 units on front, 110 loaded coal cars and 2 units on the back. Doing about 10 mph uphill, the 7th car's coupler broke, rear of the train stopped and the front went about 400 feet before stopping. Obviously the pusher was not applied yet. The coupler showed a faulty forging (I have the knuckle in the museum) with rust about 1/2 way thru the metal. The crew had a knuckle but no tools. I brought out a vice grips to remove the cotter key on the knuckle pin. The hill is about 0.85 % and the helpers set brakes at the rear to hold until the train was recharged and pushed up the hill. A rather expensive way to test knuckle forgings (which obviously are xrayed by TSA).

Hopefully the knuckle face is the weak point on the train. Breakage of anything else is much more difficult to correct .
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Posted by jchnhtfd on Monday, April 4, 2005 9:28 AM
Wabash -- it wasn't me blamed the engineer -- it was the conductor! I can see how an engine that won't load smoothly would raise havoc with the train handling.
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Posted by wabash1 on Monday, April 4, 2005 9:21 AM
yes you must get the slack out or control it softly. yanking the hell out of a heavy rear will tear it up. the way i understand it is if the rear gets torn up it is the engineers fault if the head end gets torn up it was poorly built train. either way they still want to blame the engineer i blame the engines. you cant train handle if the engines( ge-8 or 9 junkl) wont load . ive been on some engines that you cant out run your own smoke. that makes a fun trip.
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Posted by jchnhtfd on Monday, April 4, 2005 9:11 AM
Wabash -- now you have me fascinated! I had always kind of taken for granted (not being an on-the-ground railroader -- just a lowly office/field professional engineer!) that if you busted a knuckle or drawbar it would most likely be up front -- as you say, first 30 cars or so. Honestly never occurred to me that it could also be in the last 30... why?

Oh wait: if the engineer takes the slack out too fast, could the shock loading towards the back of a long train do it? I've been in the van a few times when if you weren't sitting down holding onto something you wound up plastered in a heap at the back door... !
Jamie
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Posted by wabash1 on Monday, April 4, 2005 8:52 AM
broken knuckles are more likly due to train handling and mostly due to rip rap territory not long hard pulls. if things are streached out there is no chance of tearing it apart. you haft to have slack in the train to get it to come apart. and if it is double main it is just as bad as single main. when a train goes into emergency he will anounce it then call the dispatcher he will stop all trains til the train is inspected to make sure there is no derailment and nothing fouling the other main then after this is done at least 1 main is opened back up. i have never seen a train come apart in the middle its always been in the first 30 cars or the very rear 30 cars nothing in the middle. and to clarify i have never seen a train come apart in the middle not saying it wont happen i just have not seen or heard of it before.
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Posted by BigJim on Monday, April 4, 2005 7:09 AM
QUOTE: Originally posted by Sterling1

I know this is beyond this topic but what if the knuckle breaks enough that it punctures or damages the air hose?


I have never even seen this happen. If the knuckle breaks, the broken part is directly opposite of the hose and would simply fall to the ground. Yes we do carry extra hoses on the engines. Hoses are most likely to be damaged if they are low and dragging on road crossings.

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Posted by spbed on Monday, April 4, 2005 6:54 AM
I think back there on this thread somebody said they also carry spare air hoses! If correct then the crew would repair the hose as well. [:)][:p]

Originally posted by Sterling1

Living nearby to MP 186 of the UPRR  Austin TX Sub

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Posted by Sterling1 on Sunday, April 3, 2005 10:47 PM
I know this is beyond this topic but what if the knuckle breaks enough that it punctures or damages the air hose? Do you replace it or use duct tape until you get into the terminal?
"There is nothing in life that compares with running a locomotive at 80-plus mph with the windows open, the traction motors screaming, the air horns fighting the rush of incoming air to make any sound at all, automobiles on adjacent highways trying and failing to catch up with you, and the unmistakable presence of raw power. You ride with fear in the pit of your stomach knowing you do not really have control of this beast." - D.C. Battle [Trains 10/2002 issue, p74.]
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Posted by Anonymous on Sunday, April 3, 2005 6:17 PM
QUOTE: Originally posted by Puckdropper

I think I can (somewhat) answer this question:

Trains require air pressure to engauge their brakes. Without it, they cannot apply the brakes. I think I read here that you need at least 30 PSI of trainline pressure to make an emergency application.

With no air, the cars are free to roll whereever the track takes them. That's why hand brakes are used.


Duhhh. I guess I knew this at the time I asked the question, but it was late and I was tired and not thinking. Thanks all the same Puckdropper. I'm just glad to still be here to tell you about it. Some of the things (like with the train cars) we did as kids were pretty stupid and dangerous...

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Posted by Anonymous on Sunday, April 3, 2005 11:16 AM
QUOTE: Originally posted by uticajack

. Just what does that basic knuckle weigh?


They told me 80 lbs, recently
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Posted by Puckdropper on Sunday, April 3, 2005 3:15 AM
I think I can (somewhat) answer this question:

Trains require air pressure to engauge their brakes. Without it, they cannot apply the brakes. I think I read here that you need at least 30 PSI of trainline pressure to make an emergency application.

With no air, the cars are free to roll whereever the track takes them. That's why hand brakes are used.
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Posted by Anonymous on Sunday, April 3, 2005 1:40 AM
When I was a kid one time back in the mid 70s, we were playing around on some side tracked cars when one of us (and no it wasn't me...) turned the only brake wheel that was holding the cars in place. All of a sudden they started rolling down hill, slow at first, then really fast. Lucky for us, they weren't able to make it up the next hill and came rolling back until they finally bottomed out at a low spot. Why didn't any emergency brakes kick in ?.

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Posted by Puckdropper on Sunday, April 3, 2005 12:25 AM
I bet this has happened:
Coupler breaks on the road so the previous crew steals one from the front of the locomotive. They forget to tell the next crew (but do update the dispatcher who forgets to tell them also.) about it and the engine needs to couple to something on the front... the engineer goes to make the connection, but the cars don't move!
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Posted by jimrice4449 on Saturday, April 2, 2005 10:20 PM
No spare knuckle? No porblem! Had it happen. "Borrowed" on from the front of the engine. Good idea to mention it at crew change point though.
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Posted by arbfbe on Saturday, April 2, 2005 10:04 PM
Sterling1`

No matter how far the next siding is that is where it all has to go. The mainline is blocked until the mess gets cleaned up no matter how long it takes. The DS can wish it would take less time and the trainmaster can demand it take less time but you can only work with what they give you. There is generally a siding or set out track on grades where break in twos or break in threes or even break in fours are common.

There is no guessing the frequency of the event. It happens more often in some places and with some trains and some engineers than others. If you run out of the proper type of spare knuckles either E or F then you may be able to steal one from the front of the lead locomotive or the rear of the last car. On some grades the railroads have stockpiled racks with spare knuckles, the Powder River Basin is a good example. If you totally run out then someone has to get into a vehicle and deliver one to you. Locomotives have locations for two of each type but used ones do not always get replaced by roundhouse forces and with fewer newer units per train there are fewer spares onboard if you need them.
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Posted by Sterling1 on Saturday, April 2, 2005 4:44 PM
How often does a drawbar get pulled out, and what do you do if the nearest siding to put in is nowhere near?
Also is possible to run out of spare knuckles when working a train to many broken ones and too few spares? What's the possibility of that happening?
"There is nothing in life that compares with running a locomotive at 80-plus mph with the windows open, the traction motors screaming, the air horns fighting the rush of incoming air to make any sound at all, automobiles on adjacent highways trying and failing to catch up with you, and the unmistakable presence of raw power. You ride with fear in the pit of your stomach knowing you do not really have control of this beast." - D.C. Battle [Trains 10/2002 issue, p74.]
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Posted by edblysard on Saturday, April 2, 2005 3:36 PM
Blew one of those rubber/plastic pins to smitherines last week!
Was kicking a cut, had my knuckle open, when they hit, my fieldman jumped way back...the knuckles were not lined up perfect, the joint made, but kinda hard and the top of the pin sheared off and came flying at him....

Useless things...except as a spare in an emergency...

I kept the leftovers, so I can show a new hire there "really are rubber knuckles and pins for delicate cargo!"


Ed[:D]

23 17 46 11

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Posted by arbfbe on Saturday, April 2, 2005 2:15 PM
bigjim,

I stock an 8" pair of vise grips in my bag. It makes quick work of cotter pins and other misc. items around the job. Add to that a roll of duct tape and a small can of WD-40 with the nozzle removed and some of the job annoyances go away.

It is common knowledge among railroaders with more than a few months the knuckle pin is not needed. It only takes once to have the knuckle fall out to alert you to where your feet should not be for that task. Have you seen the plastic knuckle pins yet? I suppose they were designed for emergency replacement only but they never seem to get upgraded to a steel version. Though the knuckle will stay in place and function in the car with the knuckle pin missing or made of plastic while a steel knuckle pin does add strength to the pulling assembly and I would think it would be imperitive to have them installed and replaced in cars in unit train service. These coal and grain trains are at 16,000 tons now and will approach 20,000 tons with the 310,000 lb cars. Grade E steel and F style knuckles will really get tested then. I predict more broken iron in the future.
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Posted by SealBook27 on Saturday, April 2, 2005 1:14 PM
Now I have another reason (besides the horrible hours) why I didn't become a railroader.
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Posted by BigJim on Saturday, April 2, 2005 12:55 PM
You guys forgot to tell the hardest part about changing a knuckle, trying to get the cotter pin out of the knuckle pin so it can be removed. More times than not the cotter pin is bent all screwy and if you have a dull chisel it can take quiet a while. Now hope that the knuckle pin isn't bent so bad that it can't be removed. OH, did you know you don't even need a knuckle pin? I don't know how many times I've made a cut and the knuckle fell flat on the ground because there was no pin.

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