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DCC Layout Fires - Really?

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DCC Layout Fires - Really?
Posted by Oakhurst Railroad Engineer on Friday, February 12, 2010 10:24 PM

Call me a troublemaker ... I've been researching the switch from DC to DCC for a month or so now.  If I had a $1 for every person that said or typed that you have to be extremely careful because a DCC short is like a soldering iron that can catch your layout on fire ... I would have enough money to buy lunch at the big train show in Long Beach on Saturday.

Now, I have listened and I am being careful to put in heavier bus wire and I am DEFINITELY going to do the quarter test everywhere ... at least when I get the nerve to actually spend the bucks to buy the DCC system (soon).

So, my question is, if this layout fire scenario really happens, then why hasn't Digitrax, MRC, NCE, etc. been put out of business by lawsuits, as there products are clearly dangerous?  There has to be a million cases where shorts occured and no one noticed for a long periods of time. Anyone have first-hand knowledge of a DCC caused layout fire? 

Remember, I'm just asking this particular question because I'm curious.  I have no intention of ignoring your good advice to verify that my DCC system and wiring will handle routine shorts.  So, you don't have to convince me to be careful and I am not advocating that new DCC layouts can ignore safety.

Thanks,

Marty

Tags: DCC

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Posted by pastorbob on Friday, February 12, 2010 10:42 PM

Marty, I have never heard of such a thing.  I have been using NCE DCC since 1999, and used a pre DCC system called Dynatrol for 8 years before that.  The main buss lines are the same ones for both and I have never had a fire, never smelled smoke, never experienced any sort of hazardous manifestations in all those years on the railroad.  Did burn up a Tortoise switch motor once.  My main power buss lines are 12 gauge, the drops are 18 and 20.

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Posted by richg1998 on Friday, February 12, 2010 10:44 PM

Don't know about starting fires.

Look at the below link about DCC and improper use of the product. Scroll about half way down. Read everything associated with this issue. With some people as one of the red neck comedian says, you cannot fix it. Again, improper use of product and not realizing what they are doing. The male species on this planet has trouble reading instructions first.

Many people jump into DCC and are clueless about electricity and what it is capable of even at low voltage.

http://www.wiringfordcc.com/track_2.htm#c2

Rich

 

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Posted by Allegheny2-6-6-6 on Friday, February 12, 2010 11:11 PM

I 've never heard of any such claims that a DCC shirt may start a fire if either of the tow were to be "more dangerous" it would have to be DC as most if not all DCC systems have some sort of built in circuit protection not to prevent a fire but more so to prevent harm to the command station it self. Also DCC boosters such as Zone share or Zone master by CVP have a built in circuit breaker. I have heard of fires being caused by the chep power packs that came with DC train sets such as old Tyco or model power cheap junk

So I would not be concerend with the threat of fire but rather damage to equipment.

Just my 2 cents worth, I spent the rest on trains. If you choked a Smurf what color would he turn?
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Posted by tstage on Friday, February 12, 2010 11:44 PM

Marty,

DCC systems are generally designed with some sort of built-in short protection in the them.  So, unless you are doing something intentionally harmful or unorthodox wire-wise and somehow bypassing the short protection, I don't see a fire ever being an issue.

As other have already stated, I've never heard of this ever happening to someone's layout.

Tom

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Posted by selector on Saturday, February 13, 2010 1:24 AM

I spell Bravo Sierra....over.  (That's military radio comms speak for, "BS")

Your decoder could go poof and emit its magic smoke, and if you have a power supply capable of melting the rails to a quarter when you do the quarter test, and if your shorts detection circuitry.....doesn't.... then, yes you may get some molten metal, but it would take a lot of juice for some time to achieve it.  And that can happen in DC just as easily...since shorts are shorts are shorts.

You never hear of this because the systems are both well engineered and well built with quality components that really do detect the shorts in milliseconds, at which they shut off power.  You can't even blink that fast.

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Posted by tomikawaTT on Saturday, February 13, 2010 2:51 AM

selector

I spell Bravo Sierra....over.  (That's military radio comms speak for, "BS")

Your decoder could go poof and emit its magic smoke, and if you have a power supply capable of melting the rails to a quarter when you do the quarter test, and if your shorts detection circuitry.....doesn't.... then, yes you may get some molten metal, but it would take a lot of juice for some time to achieve it.  And that can happen in DC just as easily...since shorts are shorts are shorts.

You never hear of this because the systems are both well engineered and well built with quality components that really do detect the shorts in milliseconds, at which they shut off power.  You can't even blink that fast.

 -Crandell

I wonder if this didn't originate with that same school board genius who was mentioned, and derided, on another thread.

Old Lionel transformers could put up to 75 watts on the rails at full throttle, and the voltage was higher.  The same is true for present-day three rail AC systems.  If they were even a potential fire hazard the Consumer Product Safety Commission would be all over them.

By way of contrast, a five amp DCC power station only puts 60 watts on the rails.  If circuits are protected by the tried and true automotive bulb in series, this drops to 24 watts.

In sixty years of following the local news, I have never heard of a fire caused by a model railroad.  When the cause of fire was electrical, it usually involved overloaded 120V circuits (somebody stuck a nickel in the socket and screwed the blown fuse back in) or frayed 120VAC cords arcing over in the presence of something a lot more flammable than the average layout.

I agree with Crandell.  The whole base premise has the delicate aroma of bovine excrement.

Chuck (Modeling Central Japan in September, 1964 - with circuit breaker protected power supplies)

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Posted by Anonymous on Saturday, February 13, 2010 3:56 AM

 Now that´s a new one for me! I am A DCC user since the 1990´s and I have never heard of a layout fire being caused by a DCC system before. Yes, I have had a decoder melting down due to overload, caused by binding gears and a decoder, which was not designed for the amps the motor drew, but that´was all.

If this were a serious discussion, I could see our insurance rates going up! Big Smile

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Posted by mfm37 on Saturday, February 13, 2010 5:10 AM

 This is just a rumor started by someone with little or no knowledge of DCC. I say DCC, because it's obvious that the originator is trying to justify his/her own feelings against DCC. Fact is DC and AC can caue fires too. I used to teach Boy Scouts how to start a fire with a 9 volt battery and a piece of steel wool. Ever see what can happen if you drop one of those coin cell batteries in a pants pocket full of change?

The only "fire" I've ever seen at a train meet was a smoking Lionel Transformer.  We had already unplugged it and moved it to the parking lot when the fire department arrived. There never was any actual flame.

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Posted by locoi1sa on Saturday, February 13, 2010 5:13 AM

 Marty

  Melt wire, ties, maybe a little scenery but a fire? No. Maybe if you really try you could. Perhaps if you run a 20 foot buss through extruded foam and paper scenery with 28 Ga wire and put a 10 amp booster on it. I would imagine the end of the feeders would burn off first before a fire would start.

  Maybe Mythbusters can try this out before they break out the C4.

       Pete

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Posted by Silver Pilot on Saturday, February 13, 2010 6:44 AM

Start a fire?  I've not read that before.  I have read that there is enough 'juice' to cause a shorted DCC system to act like a spot welder and have the potential to spot weld a shorted set of wheels to the rail if the short is not sense by the command station.  That's the reason why heavier gauge wire should be used for the bus lines and why to perform the 'quarter test.'  The quarter test is meant to see if the system is properly shutting down when a short occurs.  As evidence to the potential look at the TTX report on autoreversers. The slower to react units with a mechanical relay show a spark between the rail and the wheels when the short occurs.  Unresolved, the short, especially on an 8 amp or 10 amp system has the potential to do damage.

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Posted by jeffrey-wimberly on Saturday, February 13, 2010 6:49 AM

Oakhurst Railroad Engineer
I've been researching the switch from DC to DCC for a month or so now.  If I had a $1 for every person that said or typed that you have to be extremely careful because a DCC short is like a soldering iron that can catch your layout on fire ... I would have enough money to buy lunch at the big train show in Long Beach on Saturday.

I suppose you could IF you really tried hard enough and old Murphy could be enough places at the same time. The DCC systems I've seen are very well designed to prevent just such a thing from happening. Even if I have my Digitrax Zephyr and my Bachmann booster going full tilt all that will happen when I drop a quarter on the track is that the whole thing will instantly shut down. The closest I ever came to having a layout fire was on DC when a Life-Like power pack used to control an extended spur shorted out. It had no short protection so just kept dumping power to the rails until the transformer coil inside it melted. The only overheat mishap I've had with DCC was with a bad board in an Athearn locomotive. The board went up in smoke and that was it. Nothing else happened. The system shut down just like it was supposed to. All I had to do was kill that block and the rest of the layout was still usable while I removed the defective loco.

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Posted by simon1966 on Saturday, February 13, 2010 7:33 AM

Our forum buddy Cudaken had the worst case scenario where his wiring caused the short protection in his MRC 8 amp booster to be defeated.  It let the smoke out of numerous decoders, may have even caused the odd spot weld on a metal wheel, but his garage is still standing. 

Simon Modelling CB&Q and Wabash See my slowly evolving layout on my picturetrail site http://www.picturetrail.com/simontrains and our videos at http://www.youtube.com/user/MrCrispybake?feature=mhum

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Posted by retsignalmtr on Saturday, February 13, 2010 7:56 AM

DCC causing a fire? Yes it could happen. I had a loco derail on a Peco switch when I left the room with the train running and when i returned many minutes later I didn't pay any attention to the stopped train. But I did smell melting plastic. When I looked around for it I noticed the derailed loco and the strong odor of the plastic. The loco had derailed and a wheel made contact with a rail of the opposite polarity and caused a short but the short was not drawing the amount of current to trip the boosters circuit breaker. The rail at the point of contact was glowing red and the plastic on the truck and the plastic ties and frog were melting. Had this condition not been removed, how much longer would it have been before the melted plastic would ignite? This was on a 5 amp super empire builder, N scale voltage setting. Ever have a coil on a switch machine burn out due to a stuck button? It is fortuate that the coil wire opens to stop the current flow. When I was working I had a coworker who enjoyed wrapping a piece of thin wire around a pencil to make a coil. He then put it between the + and - 12 volt power on a terminal board and when the coil lit up he would light a cigarrett with it.  

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Posted by mobilman44 on Saturday, February 13, 2010 8:12 AM

Hi!

Having been through a house fire at the age of 13, I can tell you the thought of another one scares the heck out of me.  I am super cautious about anything that can instigate one, and have a house full of detectors and fire extinguishers.  And yes, I've had fire training with two major oil companies as to causes, precautions, and actual fire fighting.

That being said, the previous posters were right on.  Used as directed, DCC systems are as safe as plugging in your tv or other appliances.  Trouble enters the picture when folks that "don't know what they are doing" make their own power supply or modify the innards of the systems, and the like.

Frankly, the real danger of a "layout fire" is stuff like the mis-use of a soldering iron, or open flame torch, or improper lighting.  And, having electrical connections left turned on when you leave the layout room is also a potential contributor to disaster. 

I strongly urge you to have a smoke detector or two mounted in your layout room, and to fix your layout wiring so that you can easily turn off ALL room power when you go. 

Hey, please take care!!!!!

Mobilman44

ENJOY  !

 

Mobilman44

 

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Posted by Driline on Saturday, February 13, 2010 8:26 AM

simon1966

Our forum buddy Cudaken had the worst case scenario where his wiring caused the short protection in his MRC 8 amp booster to be defeated.  It let the smoke out of numerous decoders, may have even caused the odd spot weld on a metal wheel, but his garage is still standing. 

 

Not a big surprise Whistling

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Posted by jamnest on Saturday, February 13, 2010 8:39 AM

I've been a Digitrax DCC user/owner for over 10 years. I've smoked a few decoders (My Bad) but never woried about a fire.  My DCC system is on a dedicated 20 AMP circuit protected by a circuit breaker; electrical outlet has an eletronics grade power stip with circuit breaker; DCC 5 AMP power supplies have circuit breakers; DCC command station (DCS100) and Booster (BD150) have circuit breakers; layout uses 12ga buss wire and divided into prower districts.  Why all of this safety protection?  Significant investment in eletronics, but not a worry about starting a fire. 

Jim, Modeling the Kansas City Southern Lines in HO scale.

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Posted by Hamltnblue on Saturday, February 13, 2010 10:54 AM

Other than smoked decoders or boosters the systems are pretty safe.

One thing that amazes me is that we haven't seen fires from people using alcohol in cleaning cars, especially powered ones. You have fresh alcohol on the tracks with potentially sparking engine wheels.  Another is where people clean the tracks with alcohol while running trains. Same threat but worse if some spills.  

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Posted by Seamonster on Saturday, February 13, 2010 11:22 AM
retsignalmtr

When I was working I had a coworker who enjoyed wrapping a piece of thin wire around a pencil to make a coil. He then put it between the + and - 12 volt power on a terminal board and when the coil lit up he would light a cigarrett with it.  

We must have both worked with the same guy! No, not really, but back in the 70s when smoking in the workplace was permitted, a co-worker used to make a coil of wire, attach it to a variable voltage/current power supply, and crank up the power supply until the coil glowed red and light his cigarettes from it.

..... Bob

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Posted by Phoebe Vet on Saturday, February 13, 2010 12:07 PM

A)     I have never heard of a DCC system catching fire.

B)     I have a 10 amp Digitrax Super Chief.  I have had a short occur on the area farthest from the command station.  It took me about 30 minutes to find it.  It turned out to be in the truck of a passenger car.  It just tripped the breaker every time I turned the power on.  Nothing was damaged and nothing got hot.  I have never fried a decoder or a switch machine.

While nothing is impossible, I consider your fire scenario to be so unlikely that worrying about it is pointless.

Dave

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Posted by Jacktal on Saturday, February 13, 2010 12:50 PM

Impossible...I wouldn't dare say this,but I'd have to see one as it is so unlikely.Properly installed DCC components shouldn't be any concern but working in DC automotive (heavy machineries) electricity,I've seen a few "unlikely" situations happen so...it can't hurt to touch wires occasionally just to check if they aren't heating.Even with a well protected supply,light gauge wires,sloppy connections,etc can generate some heat without the circuit breakers detecting it.

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Posted by trainnut1250 on Saturday, February 13, 2010 9:52 PM

Not Impossible!!

I scratchbuilt a switch last year by soldering rails to circuit board ties.  I didn't completely cut through the gaps in the ties in several spots.  The short didn't draw enough amps to shut down the booster and the copper left uncut was just thin enough to burn like small little highway flares.  I tested the switch on the bench late at night and was amazed to see several little fires pop up and burn as I applied power from my DCC system.  The whole thing was over before I could react. 

I don't consider this to mean a whole lot other than don't test stuff late at night and be careful to correctly gap your turnouts.  But...It did technically catch fire.....I have attached a pic of the burnt switch if you need to see proof.  Btw: I gapped the switch and installed it. Runs just fine and no I don't lose any sleep over the possibility of fire caused by DCC systems.

 

 

My layout is however one of the few that can can claim "Flame Broiled turnouts"Smile

Thought you might enjoy the tale... 

 

Guy

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Posted by Vail and Southwestern RR on Saturday, February 13, 2010 10:01 PM
trainnut1250
The whole thing was over before I could react.
This is the key, though! It can get hot, but the part that gets hot is almost certainly going to separate before much else gets hot. So you might melt an axle, or a PC tie, but the layout is probably not going up in smoke. I won't say impossible, but I will say very, very, very unlikely!

Jeff But it's a dry heat!

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Posted by rrebell on Saturday, February 13, 2010 10:19 PM

According to forensic scientist (the ones that try to start fires for a living) it is almost impossible to start an electrical fire (meaning a fire that can burn down a house). They said that local fire dept. blame electrical all the time but in most cases are wrong and are just trying to close a case. You get a lot of scare stories about foam also.

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Posted by Silver Pilot on Saturday, February 13, 2010 11:11 PM

rrebell

According to forensic scientist (the ones that try to start fires for a living) it is almost impossible to start an electrical fire (meaning a fire that can burn down a house). They said that local fire dept. blame electrical all the time but in most cases are wrong and are just trying to close a case. You get a lot of scare stories about foam also.

I'll pass that along to my friends who had a house fired that destroyed their home.  I'm sure it will be a comfort to them.  The fire department said the cause was an electrical fire that started in the garage. 

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Posted by rrebell on Sunday, February 14, 2010 12:51 AM

Silver Pilot

rrebell

According to forensic scientist (the ones that try to start fires for a living) it is almost impossible to start an electrical fire (meaning a fire that can burn down a house). They said that local fire dept. blame electrical all the time but in most cases are wrong and are just trying to close a case. You get a lot of scare stories about foam also.

I'll pass that along to my friends who had a house fired that destroyed their home.  I'm sure it will be a comfort to them.  The fire department said the cause was an electrical fire that started in the garage. 

Don't beleive me, look it up! The fires do strange things to wires like burning off insulation and causing shorts. Most fire departments, even large ones, do not investigate fires thoroughly unless loss of life occurs or arson is suspected.
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Posted by jeffrey-wimberly on Sunday, February 14, 2010 2:14 AM

rrebell

Silver Pilot

rrebell

According to forensic scientist (the ones that try to start fires for a living) it is almost impossible to start an electrical fire (meaning a fire that can burn down a house). They said that local fire dept. blame electrical all the time but in most cases are wrong and are just trying to close a case. You get a lot of scare stories about foam also.

I'll pass that along to my friends who had a house fired that destroyed their home.  I'm sure it will be a comfort to them.  The fire department said the cause was an electrical fire that started in the garage. 

Don't beleive me, look it up! The fires do strange things to wires like burning off insulation and causing shorts. Most fire departments, even large ones, do not investigate fires thoroughly unless loss of life occurs or arson is suspected.

Impossible to start an electrical fire? I know a bunch of professional fire fighters who can shoot that full of holes. All it would take is an old plug socket that finally overheats to the point that the contacts within it come close enough to arc but not touch. This won't trip the breaker but it will set the plug socket on fire and set spread to the wall. Cause? An electric arc. I've seen many electrical fires caused by improperly wired junction boxes, too small a gauge wire for a circuit of a given amperage. Don't tell me it's impossible for an electrical fire to start and burn down a house. I'm a professionally trained fire fighter with 16 years experience in dealing with things like that. Is it possible for a DCC system to start a fire? Yes, it is. If too small a gauge of wire is used for a given load and a short (not enough to trip the command stations breaker) occurs the wire can overheat and ignite.

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Posted by trainnut1250 on Sunday, February 14, 2010 2:38 AM

rrebell
Don't beleive me, look it up! The fires do strange things to wires like burning off insulation and causing shorts. Most fire departments, even large ones, do not investigate fires thoroughly unless loss of life occurs or arson is suspected.

 

 

I did look it up.  From the USFA site regarding fires in the united States in a years time..

"During a typical year, home electrical problems account for 67,800 fires, 485 deaths, and $868 million in property losses. Home electrical wiring causes twice as many fires as electrical appliances".

more here:

http://www.usfa.dhs.gov/citizens/all_citizens/home_fire_prev/electrical.shtm 

Seems these forensic experts have a different opinion.

 Guy

 

 

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Posted by jbinkley60 on Sunday, February 14, 2010 7:55 AM

trainnut1250

rrebell
Don't beleive me, look it up! The fires do strange things to wires like burning off insulation and causing shorts. Most fire departments, even large ones, do not investigate fires thoroughly unless loss of life occurs or arson is suspected.

 

 

I did look it up.  From the USFA site regarding fires in the united States in a years time..

"During a typical year, home electrical problems account for 67,800 fires, 485 deaths, and $868 million in property losses. Home electrical wiring causes twice as many fires as electrical appliances".

more here:

http://www.usfa.dhs.gov/citizens/all_citizens/home_fire_prev/electrical.shtm 

Seems these forensic experts have a different opinion.

 Guy

I think the key phrase here is "electrical problems."  A house properly wired to the National Electric Code is highly unlikely to have a fire caused by the wiring, unless something serious breaks in the over current protection.  If not, they had better toss out the code.  If you doubt this, take a piece of 14ga wire and short out your nearby wall outlet and watch what happens. 

What they often find are houses that are not wired to code, things plugged into the house wiring or faulty appliances.  I don't consider extension cord fires a house wiring problem.  I had a relative that lost their house many years ago to the television set catching the living room curtains on fire. 

 

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Posted by blownout cylinder on Sunday, February 14, 2010 8:39 AM

jbinkley60

I think the key phrase here is "electrical problems."  A house properly wired to the National Electric Code is highly unlikely to have a fire caused by the wiring, unless something serious breaks in the over current protection.  If not, they had better toss out the code.  If you doubt this, take a piece of 14ga wire and short out your nearby wall outlet and watch what happens. 

What they often find are houses that are not wired to code, things plugged into the house wiring or faulty appliances.  I don't consider extension cord fires a house wiring problem.  I had a relative that lost their house many years ago to the television set catching the living room curtains on fire. 

I've had my share of things going PTOOF!! Things like plugging too many things into one extension cord. Or building amplifiers and then installing power cords to small for the amperage.

There is always something that can go wrong electrically. We had a fire in a house just behind us that was started by faulty outdoor lighting.

Any argument carried far enough will end up in Semantics--Hartz's law of rhetoric Emerald. Leemer and Southern The route of the Sceptre Express Barry

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