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EMD F Series Sanders

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Posted by Overmod on Sunday, November 22, 2020 2:16 PM

gmpullman
I read some first-hand interviews with engine crews on the Pennsy's T1s and they learned a trick to help them get out of the station with less chance of slipping was to sand a couple hundred feet while backing down to the train before tying on.

But there is more of a reason for that.  T1s could be notorious for misaligned sanders on the forward engine, where good sand was most essential under all four drivers all the time ... regrettably also across switches and other track work where heavy sand was not a help.

Where this was a concern, having enough sand to get out of starting torque peakiness with poppet valves when driven a la K4 (yank the throttle open ASAP and control with the reverse) might be essential.  Whether or not enough of the 'ground in' sand from the laydown would remain on the contact patch upon restarting is not well recorded...

 This technique might have been of use for a couple other classes of duplex with two-axle leading engines, and perhaps for light four-coupleds like the Milwaukee As, the Jubilees, or Lady Baltimore.  It might also have been advantageous to lay sand strategically in areas where the engine would be encountering increased train resistance, e.g, going through multiple slips or crossovers in approach track layout.  Some of the extreme low-speed slipping recorded for T1s appears to be resulting from this kind of effect.

I have not gotten far along enough in simulation to tell you the likely actuation lag on PRR forward-engine sanders -- did not think it would be that long, and of course could be commanded more than a few seconds before starting, and effective release from the pipes confirmed from someone in the ground (a thing that would be much easier with modern radio!)

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Posted by zugmann on Sunday, November 22, 2020 1:15 PM

gmpullman
Clever, these "pre-computer" old timers. Regards, Ed

Not that clever - we do that with heavy pulls in the yard, too. 

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

The opinions expressed here represent my own and not those of my employer, any other railroad, company, or person.t fun any

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Posted by gmpullman on Sunday, November 22, 2020 9:13 AM

jeffhergert
Often, it's long after it should've started sanding.

I read some first-hand interviews with engine crews on the Pennsy's T1s and they learned a trick to help them get out of the station with less chance of slipping was to sand a couple hundred feet while backing down to the train before tying on.

Clever, these "pre-computer" old timers.

Regards, Ed

 

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Posted by zugmann on Sunday, November 22, 2020 1:22 AM

Overmod
Even an idiot knows that.  The question is what keeps water out when the engine is in run 8 on rough track in a storm ... the sort of issue that led EMD to design the original with a screw engagement, and the replacement with a stiff spring.

I dunno - now they just use a hinged cover. No spring or screw or anything.  Seems to work pretty good.  The tubes sometimes get moisture in them - but it's nothing a sand hammer can't usually fix. 

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

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Posted by jeffhergert on Saturday, November 21, 2020 10:05 PM

I almost always use sand in dynamic braking.  It may not help a lot, but it does help.  On some engines, mostly EMDs built in the last 20 or so years, the only time you can get manual sand (when the engineer wants it and operates the sander button/lever) is in dynamics. 

On EMDs, and some of the latest GEs I've noticed, manual sand is available only above certains speeds.  When going up a stiff grade with these engines below the specific speed, you'll only get sand when the computer decides you need it.  Often, it's long after it should've started sanding.

Jeff

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Posted by gmpullman on Saturday, November 21, 2020 5:27 PM

The EMD rotary knob would get fouled with sand making operation difficult. PRR, and I'd presume other roads used shop-made wrenches to assist in loosening the hand wheel.

Prime Manufacturing developed a replacement sprung hatch that was easier to operate and provided a better weather-tight seal. EMD then developed their own version of an over-center sprung door in September of '53 but these weren't widely adopted on the Pennsy.

There was a secondary cover, which is what seems to appear in Kevin's photo. The PRR, and perhaps other roads added a rain-gutter channel around the top and sides of the filler opening.

Regards, Ed

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Posted by Overmod on Saturday, November 21, 2020 5:11 PM

dehusman
The flap covers the hole.

Even an idiot knows that.  The question is what keeps water out when the engine is in run 8 on rough track in a storm ... the sort of issue that led EMD to design the original with a screw engagement, and the replacement with a stiff spring.

Does the flap have an over-center spring like a gas tank door?  Is there any kind of a gasket to the duct?  Details that make it practical in an imperfect world.

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Posted by dehusman on Saturday, November 21, 2020 2:11 PM

The flap covers the hole.

Dave H. Painted side goes up. My website : wnbranch.com

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Posted by Overmod on Saturday, November 21, 2020 11:39 AM

I found some detail pictures and discussion of the 'old' and 'new' style EMD sand filler door arrangements here (go to the bottom of p.20).  Someone needs to fill me in on how the flap arrangement on the museum's unit kept water or snow out.

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Posted by SeeYou190 on Saturday, November 21, 2020 11:03 AM

Poor quality close-ups of the sand fillers on the right side of the Sacramento F unit. The lighting inside the museum was terrible.

-Kevin

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Posted by Overmod on Saturday, November 21, 2020 10:45 AM

SeeYou190
Here is a picture I took in Sacramento last year.

Kevin, it looks as if they have taped over the 'duct' for filling the sandbox, which implies that the actual screw-down 'filler' door and gasketed mounting frame is screwed to the side panel in practice.  IIRC the part is similar if not identical to the type visible on the nose; I have no idea what arrangement to attach this to the duct on the inside might be.

I suspect that if Ed or someone interested in restoring EMD cabs does not have detail information on this, it could be found through RyPN.

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Posted by SeeYou190 on Saturday, November 21, 2020 10:38 AM

mbinsewi
A thread from April, 2020 with pics of side panels removed:

Here is a picture I took in Sacramento last year.

-Kevin

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Posted by Overmod on Saturday, November 21, 2020 10:00 AM

I'm still looking for (or hoping someone will comment on) sander removal in Canadian practice.

I remember in mid-2004 AAR tried to get FRA to delete the 229.131 "safety" basis for sanders (providing research that indicated sanding didn't significantly reduce stopping distance) and this led to the RSAC review of many of the rail-related CFR provisions.  To my knowledge 229.131 still remains operative and requires sanders on outboard axles in direction of expected movement:

https://ecfr.federalregister.gov/current/title-49/subtitle-B/chapter-II/part-229/subpart-C/subject-group-ECFRf43515235b4eae2/section-229.131

(EDIT: this is the up-to-current-enforcement eCFR version of what I see Jeff posted earlier - there would be no difference from what he and Zug said.)

As I recall, it did not matter when checking this whether there were holes or other damage in the hoses or pipes, as long as some sand made it to the railhead!  (There was some provision for inspectors to cite under 229.45, 'general condition', if the leaked sand posed some other safety hazard, but it is hard to imagine what that might be.)

There is an interesting provision that says if you have a yard engine that develops inoperable sanders (on either end) working in a location with no 'sand capabilities', the railroad has 7 days to rectify the issue.  I would presume that applies to 'inoperable due to empty sandboxes' just as for breakage...

I do not think the exception for establishing bidirectional sanding capability on an engine coupled ready on a road consist ever applies to yard engines, though.

 

 

 

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Posted by josephbw on Saturday, November 21, 2020 9:07 AM

There is only 1 engine that I have seen that didn't have a way to sand the rails. That was the Mt Washington cog railway in New Hampshire.

Joe

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Posted by mvlandsw on Friday, November 20, 2020 4:20 PM

The safety committee where I worked once posted a notice that said we did very good this year. We exceeded our goal and had no injuries. The goal for next year is three.

Mark Vinski

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Posted by zugmann on Friday, November 20, 2020 7:42 AM

jeffhergert
PS. It says placed in a facility with the sand capabilities.  I imagine that means if if don't yard there, it can continue on. until the next daily inspection is done. 

I remember reading a union letter about sanding facilities and what it means to have sand capabilities.  Krazy konvuluted.  But I always make sure I have sand - we need it a lot in switching service. ( Insert my rant on rebuilt engines that don't give you sand on demand.  When I want sand it is because I know I need sand... the wishes of the engine software be damned.)

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

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Posted by mbinsewi on Friday, November 20, 2020 7:34 AM

A thread from April, 2020 with pics of side panels removed:

http://cs.trains.com/mrr/f/13/t/282057.aspx

One of my post in this thread has a link to a picture in Flickr.  You can enlarge it by clicking on it, and you'll see the sand box and hatch over the rear truck.

Mike

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Posted by gmpullman on Friday, November 20, 2020 6:24 AM

While at the Sacramento Railroad Museum I taped a few minutes of this F7 with the side panels removed:

You can see one of the sand boxes directly over the rear truck. (I tried to embed the video so it would start at 8:47 but I couldn't get it to work, sorry)

 

SeeYou190
I know that was just how things got done back in the day, but it is still terrifying.

I still vividly recall the days of the roofwalks. Very common to see trainmen standing on moving cuts of cars, nothing to hold, no harness, no tie-off rail above.

Good News! Only 43 killed in SIX months (this is only ONE railroad!)

 NYC_deaths_1930 by Edmund, on Flickr

Yep, still dangerous but sure better than those numbers!

Regards, Ed

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Posted by SeeYou190 on Friday, November 20, 2020 12:26 AM

mbinsewi
Yea, so?..

I was a safety officer for a while in my gainfully employed days.

Seeing something like that sends chills down my spine. I know that was just how things got done back in the day, but it is still terrifying.

-Kevin

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Posted by mbinsewi on Thursday, November 19, 2020 9:41 PM

SeeYou190
Ed, I zoomed in on your picture, and nothing about this looks safe.

Yea, so?...

Although I do say they could have used something a bit more substantial than a "saw horse".

Heck, now days, just handling the dry sand could considered a "hazard", especially if it's silca sand.

Mike.

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Posted by SeeYou190 on Thursday, November 19, 2020 8:37 PM

Ed, I zoomed in on your picture, and nothing about this looks safe.

Surprise   Surprise   Surprise   Surprise   Surprise   

-Kevin

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Posted by jeffhergert on Thursday, November 19, 2020 8:36 PM

zugmann

 

 
jeffhergert
Inoperable sanders is an FRA defect.  

 

But must they be equipped? 

Then you get into the argument of a "full-time sanding facility".

 

I would say yes. https://www.law.cornell.edu/cfr/text/49/229.131

Jeff

PS. It says placed in a facility with the sand capabilities.  I imagine that means if if don't yard there, it can continue on. until the next daily inspection is done. 

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Posted by gmpullman on Thursday, November 19, 2020 7:07 PM

Speaking of sanding facility:

 GN_F7-272_Sanders by Edmund, on Flickr

If the overhead hose didn't reach (as in the steam-centric facilities of yore) you carried the sand to the fill hatch one bucket at a time. Note the repurposed hopper car bodies probably now in sand storage service to the far right and the "steam" sand filler hose over the further unit.

Regards, Ed

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Posted by zugmann on Thursday, November 19, 2020 6:05 PM

jeffhergert
Inoperable sanders is an FRA defect.  

But must they be equipped? 

Then you get into the argument of a "full-time sanding facility".

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

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Posted by jeffhergert on Thursday, November 19, 2020 4:37 PM

Inoperable sanders is an FRA defect.  

Jeff

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Posted by Overmod on Thursday, November 19, 2020 12:32 PM

SeeYou190
Why would some one think they did not have sanders? Are there road diesels that do not have sanders?

As I noted, at least one Canadian railroad has been reported to have removed sanders from some classes of locomotive.  I believe Bob Smith has commented on this in another Kalmbach forum (IIRC in the context of a thread on a wreck to a Canadian passenger train caused by a child's vandalism).

Some of the argument is that sand has operational issues other than just cost, and with better traction control circuitry on locomotives, the need for brute-force sanding in some contexts (notably passenger service) is less...

Sounds like PSR-style 'economizing' to me...

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Posted by SeeYou190 on Thursday, November 19, 2020 10:52 AM

Canadian Big Boy
Did the F's have sanders, and if so, where were they located and filled?

You already had several answers, of course they did.

I am wondering how this even came up. Why would some one think they did not have sanders? Are there road diesels that do not have sanders?

-Kevin

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Posted by Overmod on Thursday, November 19, 2020 9:58 AM

To my knowledge all freight Fs were built with sanders -- it is difficult to imagine them without.  Ed will have detail pictures of the hatch arrangements on various models.  

Details West has the hoses from the boxes in the carbody to the truck, and the pipes conveying sand to the right locations over the railhead.  

https://www.detailswest.com/FUnit_info.htm

On the 27-pin MU cable, #5 is emergency sand and #23 is manual sand.  There were different ways sanding was commanded from the cab; although I'm not an authority, I believe F3s had a special bail on the independent brake and F7s could have a hinged brake lever which was depressed to sand.  This is perhaps more detail than you need to know to model.

I know this sounds weird, but I believe some Canadian F units in passenger service had their sanders intentionally disabled.  This might be involved in someone claiming some Fs did not have sand.

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Posted by mbinsewi on Thursday, November 19, 2020 9:53 AM

You can see the sand hatches on each side, right above the trucks, front and rear.

Mike.

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