Trains.com

Recreating the Lionel D-63 Animated Highway.....

11873 views
18 replies
1 rating 2 rating 3 rating 4 rating 5 rating
  • Member since
    August 2012
  • 18 posts
Recreating the Lionel D-63 Animated Highway.....
Posted by stjr on Friday, August 31, 2012 8:17 PM

Hello! I am brand new to this forum and very excited that I found it! I will soon be starting the construction on my first permanent O gauge layout and I thought it would be awesome if I added a variation of the animated highway that was featured on Lionel's D-63 display layout. I am hoping that someone has information or pictures on the mechanism that moves and turns the vehicles around at either end of the highway. As I recall, one end of the highway is hiddened in a mountain and the other end is hidden in a group of skyscrapers.

I've been collecting Lionel, MTH, K-Line, Williams and Weaver trains for 15+ years. And I'm an active subscriber to CTT for about 18 years. I am very excited to finally be able to run my trains on a permanent layout.

I am pretty handy and have created many temporary Christmas Village layouts in the past (check out my YouTube video "Juniors 2010 Christmas Village" at http://www.youtube.com/watch?v=xJdQB9fBzrA&list=HL1346461063&feature=mh_lolz ).

I hope someone is able to provide some information on Lionel's animated highway.

Sincerely,

stjr

KRM
  • Member since
    January 2011
  • From: North Bluff above Marseilles IL
  • 6,506 posts
Posted by KRM on Saturday, September 1, 2012 10:06 AM

Welcome Welcome stjr. 

 I can't help you with your question but bet someone on the forum can and will.

 I would like to know if you made those pillars on the elevated track in the video or purchased them? I like them a lot. That is a very nice layout in the video. Great job there.

Tks,

 Kev.

 

Joined 1-21-2011    TCA 13-68614

Kev, From The North Bluff Above Marseilles IL. Whistling

 

  • Member since
    August 2012
  • 18 posts
Posted by stjr on Saturday, September 1, 2012 10:45 AM

Hi Kev!

Thanks for the warm Welcome! The pillars.....you are going to laugh! They are 7 inch plastic wedding cake pillars that are made by Wilton! I cut and super-glued 1/4 inch 2" x 2" masonite squares to the bottom for a base and to add stability. I then cut and super-glued 1/2 inch plywood 2 1/2" x 2 3/4" rectangles to the top of them. I used 1/2 inch plywood so that there was something "stout" enough to screw the tracks into. The dimensions of the plywood rectangles are a little larger that the overall length and width of the two metal ties at a track joint.

The nice thing about these pillars was the overall height. The pillar's overall height with the base and top was the same height as a 1 x 8 (I think it's a 1 x 8; the width is actually 7 1/4") with 1/2" plywood on top; 7 3/4" tall overall! And each level or layer of that Christmas layout was made with 1 x 8's with 1/2" plywood on top. So it all worked out. I wish I could say it was by design; because it wasn't. It all worked by accident.

Hope this helps!

stjr

  • Member since
    December 2004
  • From: Hobart, In
  • 568 posts
Posted by jwse30 on Sunday, September 2, 2012 8:14 AM

I remember a layout in an issue of CTT with the cars that moved between the mountain and the skyscraper. Perhaps they list D-63 in their index? 

If I had to guess, the mechanism is probably similar to a 3444 cop and hobo car. The cars could be attached to a loop of film that is turned by gears on each end. The gear on the idler end would have a spring to provide tension, and the stationary side would be attached to a motor or vibrator.

I think making one with some sort  of mechanism that used a very thin road surface and some strong magnets would be pretty cool. It would eliminate any slots or poles . It would require the cars to be lighter weight and very free rolling though.

Sorry I couldn't help more,

J White

  • Member since
    August 2012
  • 18 posts
Posted by stjr on Sunday, September 2, 2012 10:44 AM

Hello J White;

Thanks for the idea of checking the index; that's great idea. And I agree; there are several approaches that I could take to creating the moving roadway; like the film loop and use of magnets. I'm thinking there's significant experimentation in my future. But's that's what a lot of model railroading is all about (and is part of the fun).

There was another YouTube video that showed a moving roadway where the entire roadway was a wide belt (like a fan belt); and the vehicles were attached to the roadway. At either end were two very large pulleys that the belt wrapped around. I guess the pulleys had to be large otherwise the vehicles attached to the belt would either come off or stop the belt from moving. And there would have to be two belts; each moving it opposite directions.

I like the magnet idea; Dept 56 has had a lot of success with that approach. I'm still hoping there are other's who might have seen the Lionel approach (fingers crossed).

stjr

BTW....anyone interested in seeing my layout plan? If so, let me know and I will post it.

  • Member since
    November 2003
  • From: Sandy Eggo
  • 5,608 posts
Posted by dougdagrump on Sunday, September 2, 2012 9:06 PM

It wouldn't be an exact replication but you might be able to achieve the same results using Supertstreets which was started by K-Line and continued by Lionel.

Remember the Veterans. Past, present and future.

www.sd3r.org

Proud New Member Of The NRA

  • Member since
    December 2005
  • From: Hopewell, NY
  • 3,230 posts
Posted by ADCX Rob on Tuesday, September 4, 2012 11:24 AM

dougdagrump
It wouldn't be an exact replication but you might be able to achieve the same results using Supertstreets which was started by K-Line and continued by Lionel.

And now made by / sold by "Williams by Bachmann" as E-Z Street.

Rob

  • Member since
    August 2012
  • 18 posts
Posted by stjr on Wednesday, September 5, 2012 2:10 PM

Hello DougDaGrump and Rob;

Ya know.....that's probably going to be the easiet way to go. I do like the "vintage" look that the Lionel highway would've provided. But sometimes the easiest answer is also the best answer. And E-Z Streets would provide me a bit more flexibility and added operability too.

Nice suggestion....completely missed that solution. Guess I was a bit "blinded" Cool by my goal.

Thanks!

stjr

  • Member since
    March 2002
  • From: Tucson
  • 336 posts
Posted by webenda on Friday, September 7, 2012 1:06 AM

 ..........Wayne..........

  • Member since
    September 2010
  • From: Parma Heights Ohio
  • 3,442 posts
Posted by Penny Trains on Friday, September 7, 2012 7:24 PM

In Roger Carp's "Lionel Display Layouts You Can Build" (C 2000) there are a handful of pictures of both finished layouts and also of them being built in the display department.  Unfortunately none of the photos show the mechanism.  However on page 92 of that book it says "...towering about the tracks at one end are futuristic skyscapers and an enormous mountain at the other.  An elevated highway connects the two, with toy automobiles moving back and forth thanks to an electrified pulley.

If I had to guess, I'd say there are pins attached to the Plasticville cars (Lionel had an arrangement with Bachmann Bros.) which pass through a slot in the road and connect to either a belt or a cable hidden under the roadway.  Guessing again, I'd say the belt idea would make the most sense.  You could attach "pockets" to the belt and if you had flat pulleys with a low profile flange the mechanism should operate well.

BTW, Welcome Aboard!

Becky

Trains, trains, wonderful trains.  The more you get, the more you toot!  Big Smile

  • Member since
    August 2006
  • 624 posts
Posted by fredswain on Monday, September 10, 2012 1:21 PM

I have a D-63 that is waiting to be restored. The highway is a very simple setup. It is nothing more than a chain wrapped around a sprocket at each end. One sprocket is connected to an electric motor. The chain has some pins that stick up from it through a groove in the roadway. There are small plastic cars that just slip over these pins and get pulled along.

  • Member since
    August 2012
  • 16 posts
Posted by numiluxtom on Monday, September 10, 2012 10:13 PM

I got it .

  • Member since
    August 2012
  • 18 posts
Posted by stjr on Sunday, September 16, 2012 4:19 PM

Hello Fred!

Thanks SO much for the reply. A chain on sprokets...it couldn't be simpler!

stjr

  • Member since
    November 2013
  • 2 posts
Posted by VA RR Builder on Saturday, November 23, 2013 9:38 AM

Hope this shows up correctly, first post to web site.  I have a D-63 layout I'm restoring for a friend.  The highway is simple and beautiful for 1952 imagination.  There are two 3" pulleys separated by 7' using a 3/8" v-groove belt.  The belt is handmade using a metal staple to close the loop.  Ten metal studs are riveted onto the belt where the cars attach.  They stick up about 1 1/4".  There is a simple geared AC motor attached to the underside.  Overall it is 8' long with several layers of wood and trim to achieve the final look.  My pillars are wooden tapered legs.  I have several nice photos I'll post once I figure out how this all works.  Easily shows how to recreate the whole thing.

My problem with rebuilding the layout is the owner is missing almost all the buildings but the lower yellow one the highway was anchored too.  Was wondering if someone has dimensions of all the buildings and/or scanned jpeg images of the cardboard windows.  Would hate to recreate the wheel if someone has already done so.  I know there's another D-63 thread out there and some YouTube videos that would help me if I do start from scratch.  Thanks all.

  • Member since
    November 2013
  • 100 posts
Posted by mikeberry on Saturday, November 23, 2013 2:46 PM

If you are thinking about the magnet route, computer hard drives utilize very strong rare earth magnets.  I have been able to make one move through a 1' table!  You have to work a little to get them out, but they are strong!  I guess you can probably buy them too.  lol

http://www.kjmagnetics.com/

Mike

  • Member since
    May 2010
  • 15 posts
Posted by rlyonsdvm on Wednesday, April 9, 2014 12:28 PM

VA RR, Any pics of the D63 roadway? Really interested in details of the mechanism (pulleys and how attached, motor type, pics of staple etc) Hope you are still outthere on this site!! Would love to get a chance to talk with yiou as well as I repair and restore lionel dealer displays and layouts and am trying to write an in depth article on them with details and photos-Thanks! Rick

  • Member since
    August 2006
  • 624 posts
Posted by fredswain on Monday, November 24, 2014 12:11 PM
I'm going to bring back this thread. My dad just pulled his D-63 highway out of the attic over the weekend. We'll be moving it to my house at some point over the holidays. I'll take pictures of the roadway and how it worked.
  • Member since
    July 2003
  • 1,786 posts
Posted by cwburfle on Tuesday, November 25, 2014 6:09 AM

One of my friends had the layout with the highway. Boy did it make noise when the highway was turned on. Smile

  • Member since
    May 2010
  • 15 posts
Posted by rlyonsdvm on Tuesday, November 25, 2014 7:55 AM

Hey Fred, glad to hear it!! I look forward to seeing pics on the construction of the roadway (details of assembly, motor details and construction). I have been trying to recreate some of the components of this the roadway in particular-Rick Lyons

Join our Community!

Our community is FREE to join. To participate you must either login or register for an account.

Search the Community

FREE EMAIL NEWSLETTER

Get the Classic Toy Trains newsletter delivered to your inbox twice a month