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General Electric 1977 Series, and a Teachable Moment.

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General Electric 1977 Series, and a Teachable Moment.
Posted by Will Davis on Saturday, January 18, 2014 4:42 PM

A week or two ago, I looked around the internet while trying to find a particular fact about a GE "dash 7" series locomotive.  I was kind of appalled by what I found -- really, it was the same tired old information from website to website - lots of them -all focusing on "radiator wings" and some unspecified miscellaneous improvements.  One horrific quote I find through Google Books describes the C30-7 as "the U30C in drag."   It lists no real changes from the U series to the 1977 or New Series Locomotives.  I'm not going to link any of the articles I found because I strongly encourage people to try to write their own articles... get out there, write, and be creative!  There's no point in trying to embarrass anyone and I'm not here to do that.  But I am here to make a point about finding almost identical content at site after site.

So we have a teachable moment here.  Here is the lesson in a tiny nutshell:  If you're writing an article for the internet, and the only thing you use to research that article is the internet, then you probably haven't really ADDED anything to the internet. 

Rather than just be that guy who points up a problem and then expects someone else to fix it... I already fixed it.  Look here.

General Electric's 1977 Series Locomotives.

Hopefully this will do two things, as I've stated at the end of the article -- first, get the right information out about this rather important product line change, and second get people in the railfan community to stop just looking at each other's sites and books and actually get into the manufacturer's or railroad's materials. You'll notice the sources listed at the end of the article.  None of these is on the internet; they're all in my hands.  Hopefully the article will be well received and prove my point... and hopefully my point in going through this discussion here will be well received and spur folks who have and who study such materials to begin to get more such things out there on the net... so that the internet is better and not worse than what's in print, buried in obscure collections the world over. 

Finally - I was clearly so bothered by this that I resurrected our locomotive blog for a new post, which has been dormant for a long time.  Let's hope my point is well taken!

-Will Davis

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Posted by NorthWest on Saturday, January 18, 2014 5:28 PM

Thank you very much. That was a great article!

I think the reason for the focus on the oil cooler and radiator is that they were the big exterior changes from the Universal series*.  (The "bump" in the hood is for the oil cooler modification, for those who don't know. Having it freeze is a big issue, enough that the Santa Fe included modifying it in its SF30C program).

*Another was the FB-2 trucks, but they were also used on some late U-series locomotives(?).

The other thing I see, (besides "Imagineering" of things) is that when something is copied from one site to another, it is garbled. It is then copied again, and further altered, until it is no longer factual. We need to learn from this!

Will, you and your brother's blog is great. Do you have more info on GE 750?

Thanks again.

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Posted by BigJim on Saturday, January 18, 2014 5:56 PM

Will,
Between patting yourself on the back, were you ever in T&E service and had to work with these locomotives? 

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Posted by Will Davis on Saturday, January 18, 2014 6:15 PM

Thanks, North West.

 

 Big Jim, I was not. I was trained in nuclear engineering and power plant operation in the United States Navy in the 1980's, which is equipment considerably more sophisticated and rugged than that used in locomotives. That allows me to understand what it is that I'm reading. That coupled with a knowledge of how to get the facts is what drives this post.

 The attempt here is to elevate the discussion - is that why you ask. Big Jim?

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Posted by Will Davis on Saturday, January 18, 2014 6:19 PM

Also -- I'll look around and see if I have anything more on GE 750.  I have a lot of old stuff, but I'm not too sure if there's anything specific to it.  Specific to very early C-B engines such as used in it, yes, I think so, but I'll have to look.

-Will Davis

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Posted by Firelock76 on Saturday, January 18, 2014 8:29 PM

Just for what it's worth, and so everyone knows, when I was in the Marines the word was the toughest school in the US armed forces was the US Navy's nuclear propulsion school.  Tougher than flight school, tougher than sub school, or anything else for that matter.  So, we can give Mr. Davis credit for being thorough and detail oriented.

Great article!

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Posted by Will Davis on Saturday, January 18, 2014 8:55 PM
Thanks so much, Firelock76- and thanks for your service. Being a Marine (which must always be capitalized) is something few can ever achieve. Semper Fi!

-Will Davis
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Posted by Firelock76 on Saturday, January 18, 2014 8:57 PM

You're welcome Mr. Davis, and "fair winds and following seas" to you!

Besides, us old Navy - Marine Team guys have to look out for one another, don't we?

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Posted by NorthWest on Saturday, January 18, 2014 9:32 PM

Thank you for your service, gentlemen.

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Posted by BigJim on Saturday, January 18, 2014 9:35 PM

Will Davis

Thanks, North West.

 Big Jim, I was not. I was trained in nuclear engineering and power plant operation in the United States Navy in the 1980's, which is equipment considerably more sophisticated and rugged than that used in locomotives. That allows me to understand what it is that I'm reading. That coupled with a knowledge of how to get the facts is what drives this post.

 The attempt here is to elevate the discussion - is that why you ask. Big Jim?

My purpose in writing this article (and in reviving the long-dormant blog on which it's posted) is both to correct the written "history" of this line, and to try to get railfans to think more mechanically...


Of that, you have done a very nice "inside" job. Indeed the mechanical/electrical side of history needs to be correctly documented. You have listed many improvements under the car body, however, you have not discussed why GE did not improve the outside of the locomotive to make it safer and more user friendly. Note straight up and down steps, narrow running boards that could only be navigated sideways and brushing up against dirty greasy body panels and exposed ends of threaded bolts just waiting to rip clothing and cause injury.
...and be more curious about reality and history as it really did occur.

You are well on the way to one side of the story. Don't forget the other side that had to suffer with these locos until a true improvement came along with the Dash 9. What gets me is that it took so long before GE began to really get things right.


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Posted by Firelock76 on Saturday, January 18, 2014 9:49 PM

NorthWest

Thank you for your service, gentlemen.

Aw shucks, I'm blushing!

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Posted by NorthWest on Saturday, January 18, 2014 10:06 PM

Without people like you, we would not be having these discussions. So, thank you very much.

I think it is sensible to record as much information as possible for future generations.

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Posted by McKey on Saturday, January 18, 2014 11:41 PM

The blogspot article look great, thank you!

This might finally solve the mystery why the Eeesti Raudtee (Estonian Railways, owned once by Eddy Burkhart, now back to EU member state of Estonia) retired the C30-7is while keeping so many C36-7is running!

NorthWest

I think the reason for the focus on the oil cooler and radiator is that they were the big exterior changes from the Universal series*.  (The "bump" in the hood is for the oil cooler modification, for those who don't know. Having it freeze is a big issue, enough that the Santa Fe included modifying it in its SF30C program).

Here is the Wisconsin Central inspired color scheme on "C7 boats":

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Posted by NorthWest on Saturday, January 18, 2014 11:48 PM

The bump between the "4" and the "E" is what I was referring to as the "bump" in the hood.

I'm not sure that is why they retired the C30-7is, as they have the same oil cooler location as the C36-7is.

Although, the C36-7is are sort of -7/-8 hybrids, with some differing systems. But the oil cooler "bump" is still visible in the -8 series.

McKey, did you take the bottom picture?

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Posted by McKey on Saturday, January 18, 2014 11:54 PM

Yes I did, this was in 2011, in the 2013 "the death line" situation for C30-7is had worsened they being scavenged for spare parts, even windows and long hood panels. They are behind a high wall in Tapa, Estonia now, or what is left of them. 

A lot more (with even more pics to follow) can be found here:

http://www.4rail.net/reference_estonia_gallery1.php#evr_c307i

I think from now on the units will start to disappear and be torched, so I'm in a hurry to catalog and picture as many of them as I can.

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Posted by NorthWest on Sunday, January 19, 2014 12:03 AM

That is really too bad. Such good lookers! Do you know the heritage of these units?

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Posted by McKey on Sunday, January 19, 2014 12:06 AM

Would it be so that at least part of the roster was before painted bright blue with white lettering (CR)? Was the other part of the C30s from UP?

And all the elecrical wiring and controls were refurbished before these were taken into use. 

It is incredible how silent the big C30-7is are inside the cab when running!

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Posted by McKey on Sunday, January 19, 2014 12:16 AM

Should anyone of you on this forum know the exact units from the past rosters of the C30-7 and C36-7, I would greatly appreciate this information, and I start building the 4rail.net Estonian page for the C307is of Eesti Raudtee.

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Posted by Overmod on Sunday, January 19, 2014 7:24 AM

BigJim
... Indeed the mechanical/electrical side of history needs to be correctly documented. You have listed many improvements under the car body, however, you have not discussed why GE did not improve the outside of the locomotive to make it safer and more user friendly. Note straight up and down steps, narrow running boards that could only be navigated sideways and brushing up against dirty greasy body panels and exposed ends of threaded bolts just waiting to rip clothing and cause injury.
...
You are well on the way to one side of the story. Don't forget the other side that had to suffer with these locos until a true improvement came along with the Dash 9.

Jim, this brings up an important point about historiography.

The only way we're ever going to be able to document the "user" perspective of locomotive development is if those users carefully document their observations and problems.  What we need to do is find some balance between the 'company' side, which can be well-documented and, with care, objectively correct (as when Mr. Davis does the work) and the men's side, which may have to be assembled from a great many sources with all the dubious effects of memory involved.  I'd expect the first line of 'objective' proof to be articles in union publications, or indeed in union grievances.  Someone should probably do this.  (Note:  I would like to see this done clearly for first-generation Baldwins!) 

It bears noting, I think, what GE's target audience in the brochures was... the group of people who would be impressed with the very specific sort of detail improvements that were being listed.  The emphasis is on reliability, not usability per se (and not really ease-of-use).  In other words, I see GE oriented toward impressing railroad personnel at a particular level in the hierarchy: their jobs involved making road power more reliable, but did not involve discussions or interaction with the men and women who ran the things.  Instead, you have secondhand discussion of design details that OUGHT to satisfy the operating crews... standard electric heat, safer cab, better toilet location that is not an afterthought.  But -- notice! -- no focus groups, no actually asking crews about other improvements, until the -9 series. 

That is sensible GE-style business policy, perhaps.  Target the actual decision-makers, not people who don't affect bottom-line sales and support.  What I now wonder is if evolving GE policy actually did begin to involve those who had to run the locomotives, not just maintain them -- and if this directly led to ergonomic and practical improvements in the locomotives that benefited crew satisfaction.  Note that this parallels GE's development in a number of parallel technical areas during this time period.

Big Jim: can you provide either a starting list of issues with the older GE power, or some sources of reasonably-reliable opinion on them (i.e. describing the problems in detail rather than just the "GEs sucked" nafboi sort of thing...)  You are correct: we need to balance the industry picture with the 'bleeding-edge' picture.  And then come to some agreement as to what sources and approaches represent the best historiography.

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Posted by Randy Stahl on Sunday, January 19, 2014 8:05 AM

A large part of the Estoian fleet was made up of C30-7A models. They had the 12 cylinder fdl. Also they had the original dash 7 electrical equipment removed and the GE "brightstar" system installed. I believe the Estonian locomotives were retired as the crankshafts failed, much like the remaining fleet of C30s in this country.

 

I always thought it was good entertainment watching large crewmen extricating themselves from the locomotive cabs. On gent in particular was large enough that the locomotive appeared to giving birth..

 

Randy

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Posted by McKey on Sunday, January 19, 2014 8:50 AM

What does the letter A here stand for, I've always thought these were just C30-7is, but more and more often I come across the C30-tAi? A cab unit? 

The cranskshaft failure would then also spell the C36-7i failure at some point? Unless it is cheap enough to replace.

Of course there will 16 new GEs in Estonia this year too, disguised as Tem33As. So this definitely is an important if small country for the manufacturer. 

Randy Stahl

A large part of the Estoian fleet was made up of C30-7A models. They had the 12 cylinder fdl. Also they had the original dash 7 electrical equipment removed and the GE "brightstar" system installed. I believe the Estonian locomotives were retired as the crankshafts failed, much like the remaining fleet of C30s in this country.

 

You can also picture this poor guy with two cameras trying to get down the ladder at the front end with two cameras Black Eye. Not to mention about 8' tall travel companion with camera...

Randy Stahl

I always thought it was good entertainment watching large crewmen extricating themselves from the locomotive cabs. On gent in particular was large enough that the locomotive appeared to giving birth..

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Posted by BaltACD on Sunday, January 19, 2014 9:57 AM

Manufacturer's sales liturature is directed to management and bean counter types that issue contracts to buy (or lease) locomotives - not the blue collar, dirt under the fingernail types that actually use and maintain them.

As we all know from out dealings with manufacturers of automobiles and our use of them - there is a world of difference between the manufacturers sales liturature and our actual use of the vehicles. 

Never too old to have a happy childhood!

              

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Posted by Randy Stahl on Sunday, January 19, 2014 11:12 AM

As far as I know the C30-7A was the 12 cylinder 3000 HP 7 fdl engine instead of the 16 cylinder 3000 hp 7fdl

The C30-7A all came from the UP.

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Posted by NorthWest on Sunday, January 19, 2014 11:21 AM

The C30-7A is a C30-7 with a 12 cylinder FDL, as opposed to the standard 16 cylinder FDL.

Both the B30-7 and B36-7 both used the 7FDL-16, with less HP/Cylinder on the B30-7.

MP had some B23-7s upgraded with the "stronger" prime mover, offering 3000HP instead of the standard 2300. MP also had 55 built new, all called the B30-7A. The C30-7A is a six motor version, only built for Conrail.

New TE33As? Interesting. These are essentially mechanically ES44ACs, right? They don't look too bad, but I prefer the -7 line aesthetically.  

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Posted by BigJim on Sunday, January 19, 2014 1:22 PM

I'd expect the first line of 'objective' proof to be articles in union publications, or indeed in union grievances.  Someone should probably do this.  (Note:  I would like to see this done clearly for first-generation Baldwins!)


Overmod,
I don't think that you will find much as far as union grievances go. It has been my experience that the unions didn't put much effort into something that wasn't going to happen.  I don't know how much the RR's could have changed things either, being that there was probably very few, if any, that was truly into getting details changed rather than keeping their mouths shut and climbing the corporate ladder.

I do think that matters came to a head with NS operating GE locos long hood forward when more and more employees started making safety claims after they were sickened by diesel fumes coming in the cabs. I think the union did step in and got things changed to short hood forward running for all brands of locomotives.

Other than the ergonomically poor design issues that I have already stated, if I remember correctly, these units had a lot of problems with overheating diodes which quickly brought the train to a halt on the hills. This caused delays of 15-20 mins. waiting for the diodes to cool down so that the unit would load again. It was then a lucky crew that made it over the top before the diodes overheated again.

I think these were also the units with the electrical panel in a separate compartment behind the cab. Another pain in the butt trying to reset relays. Not that it was their job, but, few trainmen knew how or would take the initiative to go back and reset relays while moving, in which case the train stopped again so the engineer could go back and get the unit running again, if the relays would reset at all.

.

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Posted by Randy Stahl on Sunday, January 19, 2014 1:36 PM

No one wanted to go to the rear engines to reset relays and stuff. The radiator hatch would nearly strip you naked if you were in notch 8. That's only if the bolts from the air filter housing didn't rip your pants off first.

 

The main high voltage cabinet was under the floor on the conductors side (you need a ladder to take a peek) and all the low voltage stuff was in the "spare bedroom" behind the cab.

 

They like burning holes on the rail too.

But the cabs were a lot quieter than the EMDs

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Posted by Will Davis on Sunday, January 19, 2014 2:02 PM

Thanks for all of the replies, and to everyone for launching off a very worth-while discussion.  I have some observations after having read the string, in no particular order.

1.  There's no easy way to say this first one, so I'll just say it - we've had the railroaders' perspective of the early GE units clearly stated in many, many railfan articles and railfan forums for decades.  We all know all of the complaints most often cited with early GE units, especially U-series units --- slow loading, cold cab / lousy heaters, awful throttle mechanism (early units U25/U28 with KC-99 controller), tendency to slip all axles simultaneously, poor ability to control load at low speeds and high throttle settings. Smoke.  Unintended engine shutdowns. Radiator intakes that suck your jacket / shirt against them when you walk by, getting them and/or you filthy. Blowing exhaust into the cab through the vents. Can't reach governor reset button easily.  We get lots and lots of that - there's just a ton of that over in {insert other railroad internet forum here} where I used to spend most of my time, as well as in various Yahoo Groups on railroads and GE locomotives. 

I'm not saying "enough is enough" or any such thing.  What I am saying is that realistically there's NO shortage of the viewpoint of railroaders on raifan forums overall and in publications overall over time if you seek it out.  What there IS is a shortage of is the viewpoint of the manufacturer -- and the people who design the units.  This means details -- not just what models were offered and what their characteristics were (horsepower, weight.)  It means design features like I've laid out in the piece on the New Series Locomotives. 

Of course this makes sense; many thousands of railroaders, only dozens of locomotive design engineers at any one time.  The railroaders vastly outnumber the manufacturing guys.  For what it's worth, my experience has been generally that many railroaders don't think the locomotive designers know what they're doing, while sometimes the locomotive designers think that the railroads don't know what they've bought and that the railroaders don't know how to operate or maintain it.  It's a two way street. 

The viewpoint of the operator of course clearly does matter, and it does get back to the manufacturers and always has so long as it wasn't trumped.  I'll address that process next.

2.  It's not entirely true that sales material is directed only at accountants or railroad management with no idea of operations.  I'd suggest trying to find old copies of the sessions (they printed out every spoken word!) of the Railway Fuel and Operating Officers' Association annual meetings.  (We have a pile of these.)  In those sessions, railroad officers who know more than a thing or two about train operation interfaced directly with the manufacturers, who seemed (at least during the span through the 1960's and into the early 1970's where our RFOOA transcriptions cover) never to miss one of these meetings. EMD, GE and ALCO were almost always there with presentations. There are many operational issues discussed; sometimes, the question and answer sessions are also transcribed and these make it clear that the railroads' feedback to the builders is derived from operations, and that it's getting to the manufacturers.  Their responses make it clear that decisions are being made about changes to the locomotives when warranted. 

There's one example that sticks out -- the displeasure with early U25/U28 controls (especially the throttle lever and its operation) led directly to the change to the KC-102 controller which GE described as having a throttle handle that was "short and easy to operate," and the new control stand that came with it.

There's another example that sticks out - I think maybe it was the last session that ALCO had at the RFOOA meeting before quitting - where ALCO set out feedback / request forms at the back of the room for all of the railroad representatives and union representatives to write things they'd like to see changed in locomotives, which the ALCO rep says he'll take back to HQ after the meeting.  My point in bringing up ALCO here only is to show that such big meetings were one of a number of direct interface opportunities between railroad men and locomotive men and that communication was happening.  Or at least available...

It seems to me that after GE broke into the market with a farily dogmatic attitude (which surely all GE divisions have, have always had, and will continue to have to some degree) and it pushed its product out as widely as possible that it was only after considerable effort that it took ALCO's spot as No. 2 builder.  Only after that time do you begin to see real response (in the transcriptions) to feedback being provided by the railroads in terms of any comfort / convenience items.  In other words, I could make a case through evidence of these annual meetings that although GE entered the market in 1960 it didn't really start actively incorporating massive amounts of railroad feedback into the product until the latter half of the 1960's in these areas.  GE's responses to railroaders prior to that point seem to be much more defensive than interactive and frankly cover mechanical and compatibility problems. That's very likely a necessary part of introducing a machine perceived (and indeed advertised) as radically different from what's been offered prior -- and the U25B surely was such a product.

As to BigJim's question as to why GE didn't fix the access problem, steps and exposed bolts and so on outside the locomotive -- well, the answer seems pretty clear.  They had bigger fish to fry!  Early on, GE was having problems with burned wheels / excessive brake shoe wear / slipped traction motor pinions on the U25B.  Those problems clearly spoke the loudest - and you have to lick those if you're to stay in the market.  Once massive problems like those were licked, you DO see GE addressing operator issues -- note the change to the new throttle lever for the U33 (KC-102 I mentioned) and also note the AAR clean cab some time later.  And electric cab heat standard on the New Series Locomotives.  I'd bet that went on until finally GE could address the kind of items BigJim brings up.  While most of the folks who designed the very early GE's are likely gone, the folks who designed the very new units might be able to tell us that part of the story.

3.  OVERMOD has hit a home run with his post.  I'd suggest going over to {other unnamed railroad forum not associated with a magazine} and looking through the GE section.  There are gems there like the U33B having the peculiar characteristic that it reduced load momentarily when the throttle was opened*; gems like engineers removing the controller spring in U25 units to make the throttle easier to operate; and many many more.  There are many others in many venues elsewhere.  Overmod is right - reliability and operator comfort are NOT equivalent in driving market share.  Operator comfort is way, way down the list if a manufacturer's product isn't reliable anyway. 

4.  Thanks for those wonderful photos of the overseas units, McKey!  Great shots and very clear.  I'm afraid I can't help with information specifically about the units, though. 

5.  Overmod - I might be able to get you that operating experience on the Baldwins, at least the "sharks" anyway, and on Lima-Hamilton road switchers.  I have a relative who ran both of these on the New York Central, on the Big Four.

-Will Davis

*  This was noted by Noel Weaver, who ran U33B units (and everything else) on the Penn Central.  He posted this fact, and if I recall correctly I looked at the excitation circuit for the U33 and noted that if one or another capacitor were "leaky" in the excitation reference level circuit (this is how GE locomotives trainline their excitation signal, an essential part of the 16 notch throttle control) then you could very well see an initial lowering of voltage on the reference level line any time you changed voltage input.  This is part of the rate limit circuitry that controls how rapidly the excitation reference level can possibly increase.  GE had actually mentioned this rate limit feature in one of the RFOOA sessions and described the effect railroaders would see as "rounding off the notches" in terms loading response.  So we were able with that event to put together railroad experience (of course, in a failure scenario), actual locomotive (circuit) design, and an actual statement from one of the designers as to why this feature was there in the first place.  This might well be the exact sort of thing Overmod is talking about when he describes a 'best balance' history.

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Posted by McKey on Sunday, January 19, 2014 2:12 PM

Thank you for the backgrounder Northwest!

Yes, I suppose and hope these share many of the ES44AC components, making them very effective and durable. I can hardly wait to get those in front of the camera and talk with the personnel.They will be aesthetically much better than those hideous Russian 2Te116 contraptions they will replace.

NorthWest

The C30-7A is a C30-7 with a 12 cylinder FDL, as opposed to the standard 16 cylinder FDL.

Both the B30-7 and B36-7 both used the 7FDL-16, with less HP/Cylinder on the B30-7.

MP had some B23-7s upgraded with the "stronger" prime mover, offering 3000HP instead of the standard 2300. MP also had 55 built new, all called the B30-7A. The C30-7A is a six motor version, only built for Conrail.

New TE33As? Interesting. These are essentially mechanically ES44ACs, right? They don't look too bad, but I prefer the -7 line aesthetically.  

Here is one of the current ERS 2Te116 units. The hop from the ancient technology to latest state of the art modern machines will be huge.

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Posted by Randy Stahl on Sunday, January 19, 2014 2:18 PM

The GE dash 7 and latter U30-36 engines dropped their load when you changed throttle positions  because of the addition of a turbo speed sensor and the module to go with it. It stopped the diesel from smoking when you changed notches.

 

GE did improve the dash 7 engine and listened to the customers. They introduced the Dash 8 locomotive.

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Posted by DwightBranch on Sunday, January 19, 2014 3:09 PM

Santa Fe sold their 8000s/ C30-7s early, around 1992, when they were only 15 or so years old. I remember the first one I saw with the numbers and Santa Fe name painted out in 1992, it was a surprise at the time to becasue they were so ubiquitous, they seemed to lead most fast trains then, not 199/991 the UPS train which got the newest four axle power, but 981 the perishable train for instance. 5100s/ SD40-2s were more popular with crews but the 8100s were quieter and were almost always on the point in the 1980s. What I heard at the time was that the railroad was mad about high lube oil consumption (lube oil is expensive)  and excessive/ premature power assembly wear, and was unsatisfied with the solutions offered by GE.

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