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6 axle power compared to 4 axle power

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6 axle power compared to 4 axle power
Posted by BerkshireSteam on Wednesday, January 27, 2010 12:24 PM

I'm wondering how HP and TE relate to number of axles? I've asked about TE before and have finally understood that, but now I'm wondering about say Continuous TE of a GP40 compared to an SD40. The formulas I have use HP (I assumed the hp made at a given rpm that matched with a given throttle notch) that only figure HP and speed but not number axles, so in the formulas I have (TE= HP x 308/MPH) would make no difference between a 4 axle unit and 6 axle unit. Is the power assentially increased by 50% because an SD has 50% more axles than a GP?

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Posted by timz on Wednesday, January 27, 2010 12:48 PM

Using the formula, a 3000 hp unit has

92,400 lb TE at 10 mph

924,000 lb TE at 1 mph

9,240,000 lb TE at 0.1 mph

The formula assumes the unit is transmitting 308/375 of its rated power to the wheel rims, which is a reasonable assumption at 30 mph, for both units-- but as speed drops the assumption eventually fails. It fails sooner for the four-axle.

Let's say the SD40 really can produce 92,400 lb TE at 10 mph: it might be running 1100 amps thru each traction motor at that speed. Dunno how many amps would have to go thru each of a GP40's motors to get 92,400 lb-- too many-- but in any case the wheels would have started to slip before the amps reached that level. Motor heating and slipping-- those are the limits on a unit's TE at low speed, and a six-axle unit has an advantage on both of those.

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Posted by oltmannd on Wednesday, January 27, 2010 2:33 PM
Timz has it right. The formula (HP curve) works perfectly between limits. On the low speed end, the limits are motor current and adhesion. At the high speed end its voltage and how fast the motor can spin. Since a 6 axle has 50% more motors to "take" the current, it can go operate on the HP curve to a lower speed before you start toasting the motors. At the high speed end, the voltage and traction motor speed limits are identical for the motors in a SD and a GP, so the HP curve holds up to the same top speed. Between these limits, it makes no difference if you use an SD or a GP.

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Posted by Thomas 9011 on Thursday, January 28, 2010 3:46 AM

You can get as technical as you want but a locomotive is always going to be limited by how much it can pull by how heavy it is.The more weight you have the more power you can put to your wheels and the more it can pull.You can have all the horsepower in the world but if you don't have the weight to keep the wheels from spinning your locomotive is out of luck.It is this very reason the big steam locomotives could pull the very heavy and long trains that they did back in the day.The modern day locomotives may have nearly twice the tractive effort of a Big boy but do I believe they could pull a two mile train with one locomotive?No way.A big boy could because it had around 80 tons of weight per driving axle.Your average modern day 6 axle locomotive weighs a little over 200 tons giving it around 33 tons per axle.

Your six axle locomotives pull more than a four axle because they are almost always turbocharged,have more weight,and have two more traction motors.

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Posted by oltmannd on Thursday, January 28, 2010 6:39 AM
Thomas 9011
A big boy could because it had around 80 tons of weight per driving axle.
You might want to check this number....
Thomas 9011
Your six axle locomotives pull more than a four axle because they ....,have more weight,and have two more traction motors.
These two go together

horsepower = pulling force x speed

pulling force is proportional to traction motor current

maxiumum pulling force for a locomotive is limited by the thermal limit for traction motor current or adhesion

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Posted by jrbernier on Thursday, January 28, 2010 8:29 AM

Thomas,

  Your assumptions have some flaws.  Weight on drivers affects 'adhesion' - TE is the same no matter what the weight is(see the above formula).  The weight on the drivers will affect the 'wheel slip'.  Most locomotives are in the 60,000-70,000 lb axle loading range.  A lot of this has to do with bridge ratings.  Now, how much 'deliverable' TE is another matter...

  As far as 80 tons per axle on a Big Boy - You are just plain wrong.  That would be 160,000 lb axle loading - I can think of no bridges capable of carrying that load.  IIRC, the C&O 2-6-6-6 engines had something like 72,000 axle loading, and they were the heavy axle loading engines of the steam era.  Most sources rate the Big Boy at about 7,000 hp at 40 mph, and with an axle loading of 67,500 lbs/axle.  The TE generally is listed as about 135,000 lbs.

Jim

Modeling BNSF  and Milwaukee Road in SW Wisconsin

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Posted by oltmannd on Thursday, January 28, 2010 9:15 AM
jrbernier
Most sources rate the Big Boy at about 7,000 hp at 40 mph, and with an axle loading of 67,500 lbs/axle.  The TE generally is listed as about 135,000 lbs.
Roughly equivalent to a pair of GP60s!

-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/

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Posted by BerkshireSteam on Thursday, January 28, 2010 4:05 PM

I think I found part of where I got confused. I was also given the formula for TE (might have been starting TE) of Locomotive Weight x Adhesion, sticking with the GP40 240,000 x 25%= 60,000 lbs. I was under the impression a locomotive couldn't produce more TE than that figure, but as I understand now that TE figure is just for the locomotive sitting at rest. So I assume now then that the CTE figure given which is at a mph, like say 73,000 lbs @ 12 mph is the slowest continual speed a loco could go before roasting its motors? I think I just got confuzzled again.

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Posted by timz on Thursday, January 28, 2010 4:33 PM

MILW-RODR
I was also given the formula for TE (might have been starting TE) of Locomotive Weight x Adhesion

Don't bother with that-- it's just a tautology.
MILW-RODR
as I understand now that TE figure is just for the locomotive sitting at rest.
Far as we know, any locomotive puts out its maximum TE at rest.

Say an SD40 is in Run 8 at 20 mph when they hit the foot of an upgrade, and speed starts to drop. TE, and current thru the motors, increases as speed drops. When speed reaches 11 mph (with a PF17-equipped, 62:15-geared unit) each motor is getting 1050 amps; it so happens that at that amperage the motor blower can just keep up-- motor temperature will rise to the allowed maximum, but not beyond. So the unit can keep going indefinitely as long as speed doesn't drop further.

(So actually the "Continuous TE" rating depends on ambient temperature, but by how much we don't know.)

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Posted by Thomas 9011 on Thursday, January 28, 2010 6:04 PM

I was way off.Too many numbers to remember.I was thinking 80,000 pounds not 80 tons.I checked the figures and weight per driving axle was 67,800 pounds for the big boy.

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Posted by GP40-2 on Monday, February 1, 2010 12:09 AM
oltmannd
jrbernier
Most sources rate the Big Boy at about 7,000 hp at 40 mph, and with an axle loading of 67,500 lbs/axle.  The TE generally is listed as about 135,000 lbs.
Roughly equivalent to a pair of GP60s!
The Big Boy might have put out 5,800 HP @ 40 MPH in typical running condition. Maybe 6000 HP if in exceptional condition. That 7,000 HP figure is total BS.
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Posted by oltmannd on Monday, February 1, 2010 6:49 AM
GP40-2
oltmannd
jrbernier
Most sources rate the Big Boy at about 7,000 hp at 40 mph, and with an axle loading of 67,500 lbs/axle.  The TE generally is listed as about 135,000 lbs.
Roughly equivalent to a pair of GP60s!
The Big Boy might have put out 5,800 HP @ 40 MPH in typical running condition. Maybe 6000 HP if in exceptional condition. That 7,000 HP figure is total BS.
OK, a pair of GP40-2s, then...

-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/

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Posted by Anonymous on Monday, February 1, 2010 7:20 AM

GP40-2
oltmannd
jrbernier
Most sources rate the Big Boy at about 7,000 hp at 40 mph, and with an axle loading of 67,500 lbs/axle.  The TE generally is listed as about 135,000 lbs.
Roughly equivalent to a pair of GP60s!
The Big Boy might have put out 5,800 HP @ 40 MPH in typical running condition. Maybe 6000 HP if in exceptional condition. That 7,000 HP figure is total BS.

Big Boy:

indicated HP: 6680@40

Calculated DBHP: 6000@40

Actual DBHP: 6100@40

Peak DBHP: 6290@41

If we may calculate the indicate HP of the peak, we may get a value of ~7000ihp. They were equal to 5 F3-units at this speed. The 1943 tests are not such a good indicator of Big Boys capacity.

Cheers

lars

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Posted by GP40-2 on Monday, February 1, 2010 7:23 AM
oltmannd
OK, a pair of GP40-2s, then...

Yep, that sounds right on.

1 Big Boy = 2 GP40-2s

Or

1 Big Boy = 1 AC6000, with the AC6000 having a large advantage in TE, adhesion and operating efficiency.

Either way, the Big Boy was not the mythical "super locomotive" that some people make it out to be.
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Posted by Anonymous on Monday, February 1, 2010 7:30 AM

Big Boy may become equal to a AC6000 at speeds between 25-60mph, though the 5000DBHP+ of BB at 60mph (extrapolated) seems a little bit low.

Cheers

lars

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Posted by GP40-2 on Monday, February 1, 2010 8:22 AM
Lars Loco

Big Boy may become equal to a AC6000 at speeds between 25-60mph, though the 5000DBHP+ of BB at 60mph (extrapolated) seems a little bit low.

Cheers

lars

Having actually worked with CSXs AC6000, I would say the exact opposite. At 60 MPH, the BIg Boy was well past its power peak, while the AC6000s really pour on the power at 60 to 75 MPH in intermodal / stack train service.
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Posted by GP40-2 on Monday, February 1, 2010 8:35 AM
Lars Loco

GP40-2
oltmannd
jrbernier
Most sources rate the Big Boy at about 7,000 hp at 40 mph, and with an axle loading of 67,500 lbs/axle.  The TE generally is listed as about 135,000 lbs.
Roughly equivalent to a pair of GP60s!
The Big Boy might have put out 5,800 HP @ 40 MPH in typical running condition. Maybe 6000 HP if in exceptional condition. That 7,000 HP figure is total BS.

Big Boy:

indicated HP: 6680@40

Calculated DBHP: 6000@40

Actual DBHP: 6100@40

Peak DBHP: 6290@41

If we may calculate the indicate HP of the peak, we may get a value of ~7000ihp. They were equal to 5 F3-units at this speed. The 1943 tests are not such a good indicator of Big Boys capacity.

Cheers

lars

Kratville has stated in the past that he believed, as a class of locomotives in their typical operating condition, the Big Boy was a 5,800 HP locomotive. He stated the particular one that produced the 6100 HP in a test was in exceptional operating condition at the time.

There is nothing exceptional about the Big Boys boiler design. It did have a large grate area, but that was designed to burn the El Crappo coal the UP used in them. A number a large locomotives had more direct heating surface and gas volume areas in their boilers (the Allegheny and all of the Yellowstone types come to mind).
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Posted by Anonymous on Monday, February 1, 2010 9:17 AM

GP-40,

Sir, thank you for the information.

I did not read that Kratville has stated that before, at least not in his BB-book.

Source for the 6680ihp is K.'s "Challenger"-book, the comparison with the F3-units came from "Motive Power West", I think.

Cheers

lars

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Posted by Anonymous on Monday, February 1, 2010 9:35 AM

Sir,

I really would like to join a ride how a AC6000s really pour on power, you can bet.

This table was puplished by GE, though may be outdated: Trailing tons vs speed:

Grade: |10,7   | 15.0    20.0     30.0     40.0    50.0     60.0   70.0    75.0    
0.0%   |60640 | 55771 39124   22236  14090  9370    6424  4459   3701 tons

Yes, the AC6000 gives the BB a hard time here, but I suppose it could handle those tonnages at those speeds as well.

Do you have any actual tractive-forces table for the GE?

Kind Regards

lars

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Posted by GP40-2 on Monday, February 1, 2010 11:14 AM
Lars Loco

Do you have any actual tractive-forces table for the GE?

Kind Regards

lars

Do I have CSX test data? Yes.

Can I discuss specifics? Sorry, No.

If Jay Potter is following this thread, he may be able to chime in. Jay has a way of "extracting" CSX inside information. LOL

Here is a teaser about how much power at speed the big GE ACs have. Granted, these are only the 44s, but you can see a pair of them have no trouble pulling 130 loaded coal cars at 50 mph.

www.youtube.com/watch?v=gOYeLGlzHxE
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Posted by oltmannd on Monday, February 1, 2010 11:54 AM
GP40-2
Lars Loco

Do you have any actual tractive-forces table for the GE?

Kind Regards

lars

Do I have CSX test data? Yes.

Can I discuss specifics? Sorry, No.

If Jay Potter is following this thread, he may be able to chime in. Jay has a way of "extracting" CSX inside information. LOL

Here is a teaser about how much power at speed the big GE ACs have. Granted, these are only the 44s, but you can see a pair of them have no trouble pulling 130 loaded coal cars at 50 mph.

www.youtube.com/watch?v=gOYeLGlzHxE
CSX would have some great "real world" data, but conservatively, you can assume 35% adhesion for a 420,000# locomotive from start up to where this crosses the HP curve, then follow the HP curve all the way up to 75 mph. The HP curve can conservatively assumed to close to HP = TE x mph/315.

-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/

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Posted by Anonymous on Monday, February 1, 2010 3:03 PM

 

If Jay Potter is following this thread, he may be able to chime in. Jay has a way of "extracting" CSX inside information. LOL

Here is a teaser about how much power at speed the big GE ACs have. Granted, these are only the 44s, but you can see a pair of them have no trouble pulling 130 loaded coal cars at 50 mph.

www.youtube.com/watch?v=gOYeLGlzHxE

 

Sir, I hope Mr. Potter can join us, as a knowing and informative person he is indeed.

As I read, CSX is consequently not only shifting freight, as well as a lot of bits and bytes while improving their steering-software. As I told, my data may be outdated, and , if I am not completely out of whack, 33.000lbf of pulling force in the high 60ties for an AC6000. The best I can say for BB is 25.000 to 30000lbf @70mph.

Thanx for the link!

Kind Regards

lars

-edit-

A single GE AC4400 is probably capable enough, to take 4000tons of load with the speed of a Big Boy up to Wasatch, replacing them one by one. With an AC6000, you may take 300,400, 500tons more.

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Posted by JayPotter on Tuesday, February 2, 2010 6:20 AM

I'm not at all familiar with how steam locomotives perform; and my familiarity with diesel performance is pretty much limited to the adhesion segment of tractive-effort curves, as opposed to the horsepower segment.  So I don't rely on, or even deal with, formulas very much.  But if I were going to apply a tractive-effort formula to an AC6000CW in notch eight at a speed of around 11 or more miles per hour, it would be (TE in pounds) equals (6000) times (factor X) divided by (speed in miles per hour), with factor X being a number somewhere between around 329 and around 337.  Again, I'm not sure how useful the result of that calculation would be.

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Posted by Redore on Tuesday, February 2, 2010 1:37 PM

Tractive effort is how hard a locomotive can pull.  For a diesel electric locomotive this number is maximum at very low speed and is limited only by either the adhesion of the wheels to the rail or by the amp rating of the traction motors.  A GP7 at 1500 HP  and GP 40 at 3000 HP have very similar tractive effort, about 68,000 lbs at 10 MPH or there abouts.  Newer locomotives have some extra electronics in them that can boost this number by about 15% by watching wheel RPM and ground speed.

 Railroads are limited by how much weight a wheel can put on a rail.  Adhesion between the wheel and rail is a direct function of the weight on the wheel.  Thus, having 6 axles allows a locomotive to be heavier than having four axles.  The main determiner of tractive effort is the adhesion between the wheel and rail.  More weight = more adhesion.  Thus an SD 7 at 1500 HP and an SD 40-2 at 3000 HP have about 98,000 lbs maximum sustained tractive effort.  Again, AC drives and wheel slip electronics allow this number to be increased by about 15%.

 Steam engines were different.  Their tractive effort peak occured at a much  higher speed.  They were not as good at starting a train as a modern diesel.  Thus on the DMIR, two SD9 locomotives with a combined 3500 HP can readily handle the same weight train as a Yellowstone 2-8-8-4 with a theoretical 6000+ horsepower available.  They just climb the hills a little slower.  For iron ore trains, this is no big deal.

 Thus three four axle locomotives have about the same tractive effort as two six axle locomotives.  Three GP 38's perform essentially the same as two SD 40's, both with 12 driving axles and 6000 HP.

Tractive effort determines whether or not you can climb the hill at any speed.  A farm tractor can climb a very steep hill, but will do it slowly.  It has high tractive effort but low horsepower.

 The other part of the equation is horsepower.  As speed increases, tractive effort is limited more and more by the horsepower the diesel engine can apply to generating electricity for the traction motors.  As traction motor speed increases, tractive effort decreases because it is limited by the output of the diesel engine.

This is where horsepower comes in.  Given a train weight and track grade, doubling the horsepower will roughly double the speed that the train will have climbing the hill, again keeping things like traction motor heat ratings, drawbar strength and the like in mind.

 Horsepower determines how fast you will climb the hill.  Going back to the tractor analogy, a Corvette can climb the same steep hill much faster than a farm tractor.

 There are some interesting developments in this.  GE just delivered some EVO type locomotives to BNSF with A1A trucks.  These trucks do not have a traction motor on the center axle.

Track can handle much heavier wheel loadings at low speed than at high speed.  Also AC drives and traction motors can handle much more current and deliver much more torque to the wheel than the wheel can normally transmit to the rail.  In low speed tough pulling situations, these locomotives actually hydraulically lift most of the weight off the center axle, transmitting it to the outer axles and increasing the tractive effort on those axles. 

 At higher speeds where tractive effort is limited more by diesel horsepower than by adhesion, the weight is put back on the center axle to keep the axle loadings at speed within a tolerable range.  The main advantage of this is two fewer traction motors per locomotive at the expense of some relatively minor suspension complications.

These locomotives are said to have similar performance to a standard GE EVO locomotive with six powered axles.

Clear as mud, but an engineering description.

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Posted by Valleyline on Tuesday, February 2, 2010 7:02 PM

Back in the good old days it was my impression that builders and railroads calculated steam locomotive starting tractive effort by arbitrarily using 75% of maximum boiler pressure. Under normal conditions steam locomotives operated much closer to 100% than 75%. If this is the case, any attempt to accurately compare diesel starting TE with published steam  TE would be somewhat meaningless.

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Posted by GP40-2 on Tuesday, February 2, 2010 7:03 PM
JayPotter

I'm not at all familiar with how steam locomotives perform; and my familiarity with diesel performance is pretty much limited to the adhesion segment of tractive-effort curves, as opposed to the horsepower segment.  So I don't rely on, or even deal with, formulas very much.  But if I were going to apply a tractive-effort formula to an AC6000CW in notch eight at a speed of around 11 or more miles per hour, it would be (TE in pounds) equals (6000) times (factor X) divided by (speed in miles per hour), with factor X being a number somewhere between around 329 and around 337.  Again, I'm not sure how useful the result of that calculation would be.

Very good assumption. The 6000's "x-factor" ranges from 329 on a hard, slow speed pull to 348 at higher speeds.
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Posted by GP40-2 on Tuesday, February 2, 2010 7:18 PM

Lars,

Here is a video of a single CSX AC6000 pulling 92 coal cars at a good clip.

http://www.youtube.com/watch?v=oWCI5z2YfX4
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Posted by timz on Tuesday, February 2, 2010 8:42 PM

Valleyline
it was my impression that builders and railroads calculated steam locomotive starting tractive effort by arbitrarily using 75% of maximum boiler pressure.

They usually assumed cylinder MEP equal to 85% of boiler pressure. (That's how they got 135,375 lb for UP's 4-8+8-4.)
Valleyline
Under normal conditions steam locomotives operated much closer to 100% than 75%.
They operated closer to 85% than 100%.
Valleyline
If this is the case, any attempt to accurately compare diesel starting TE with published steam  TE would be somewhat meaningless.
Might be right or might be wrong, but no reason it would be meaningless.

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Posted by Anonymous on Wednesday, February 3, 2010 5:56 AM

Thank you GP40-2,

trainspotting at youtube is always fun and with a big sub-woofer almost becomes real...

Some years ago, I gained those GE-tables for an AC6000 tonnages vs speed/grade it became clear, that nothing, maybe except the Allegheny at upper speeds, comes close to it.

 - a link hopefully for your interest, why not 12-Axle Power?

http://books.google.de/books?id=HtwDAAAAMBAJ&pg=PA81&dq=8500+horsepower+turbine+popular+mechanics&cd=1#v=onepage&q=&f=false

One more thing, beside those horsepower-factors puplished here by Mr. Oltmannd and Jay, is it safe to assume that modern engines will always deliver ~90% of the prime movers output into drawbar-force over their entire speed-range ?

 Kind Regards

lars

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Posted by petitnj on Wednesday, February 3, 2010 7:33 AM

 My understanding of the TE vs speed for a steam locomotive is that it is maximum at 0 speed when the full operating boiler pressure is applied to the cylinder. As steam starts to flow, cylinder pressure drops due to friction of flow thru the throttle, pipes and valves. 

 AC motors have a starting torque about 50% of their max due to the severe lag between the rotating field and the stationary rotor fields. As the AC motor starts to turn that lag is reduced and the two fields (stator and rotor) align for stronger pull. The variable frequency systems in AC motors reduce the lag at low speeds and allow the AC motor to have higher torque at low speeds.

 The electric motor starting advantage is due to the fact we can overload the system for a few minutes (at ratings well beyond that of the generator and motors). We cannot overload the steam engine by doubling the boiler pressure for a short time. 

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