Trains.com

Boosters, Mallets, and drifting

8239 views
43 replies
1 rating 2 rating 3 rating 4 rating 5 rating
  • Member since
    October 2013
  • 99 posts
Posted by nhrand on Friday, October 11, 2013 9:21 AM

TO RFP and others,

     The RF&P had some truly beautiful steam locomotives -- wish I had seen them.  I experienced Canadian Pacific steam in the 1950's which in my opinion was among the best for looks.  

     My previous comment was aimed at getting away from an emphassis on axles or wheels as a way of producing power.  Sure axles or wheels are important but their number neither adds nor subtracts power.  My comment was directed at the notion that a steam locomotive is better if it has more wheels  -- that may be the case but not always.

     Consider boosters again.  As a general matter, boosters are cylindered to produce in the neighborhood of 12,000 lbs. of tractive force at starting.  Suppose I have a 2-8-2 that I think would benefit from some additional TF at starting.  I could add booster cylinders to the trailing axle and the 50,000 or more weight the Mikado carries on that axle would provide enough adhesion.  But suppose I have an 0-8-0 that could use some additional power pushing a long cut up a hump.  The only place to add the booster would be to one or two of the tender trucks.  Let's say my tender weighs about 100,000 lbs. when carrying a quarter load of coal and water, or in other words about 25,000 lbs. on each of its four axles.  I can't power only one axle because the weight on only one axle will not provide sufficient adhesion for my 12,000 TF booster.  So what do I do -- I add  coupling rods to the truck wheels and now have a 0-4-0 with 50,000 lbs of weight on the drivers.  That is enough weight for adhesion even when my water and coal are fairly low.  This is to say, the power I added with boosters to my two locomotives is the same regardless of how many axles I powered.

        Let me give another example.  I have a 2-8-0 that produces 45,000 lbs. of tractive force at starting.  It has 189,000 lbs. on drivers for a factor of adhesion of 4.2 and an axle load of 47,200 lbs.  Let's say I want to make the engine suitable for a light rail branch so I extend the frame and make it a 2-10-0. Another 2-8-0 that is a duplicate costs me two much maintaining all those drivers so I drop an axle and make it a 2-6-0.  Each of the engines, the Mogul, Consolidation and Decapod produce the same tractive force, carry the same weight on drivers and have the same factor of adhesion.  The only thing that changed is the axle load.  The Mogul is suitable for only my heavy duty main line since it now has an axle load of 63,000 lbs but the Decapod is a light 37,800 lbs per axle.  Nevertheless, each of the three locomotives will pull the same size train.  Here again the point I am making is don't focus only on axles and wheels when judging a steam locomotive.

  • Member since
    April 2003
  • 305,205 posts
Posted by Anonymous on Friday, October 11, 2013 9:19 AM

wow that was a long way to say what i am not sure. the john henry turbo proved that more axeles can pull more weight. it was alas too little to stem the tide of internal combustion. or was steaCoolm the original internal combustion. i.e. a fire in a boiler?

  • Member since
    February 2012
  • 487 posts
Posted by rfpjohn on Thursday, October 10, 2013 1:16 PM

NHRAND,Sir,

I believe the purpose of a booster on a steam locomotive WAS to add driving axles for increasing available tractive effort at low speeds.  Otherwise deadweight trailing or tender axles become additional "feet" on the rail to get a train rolling and through the hard pulls at low speed. Under such high traction demands, a locomotive's driver adhesion is at it's extreme limit and the likelihood of them breaking loose and slipping to a stall are very high. As you mentioned, a locomotives boiler is producing more steam at extremely low speeds, than can be utilized by the cylinders. As speed increases, this steam demand increases and the tractive effort demands diminish. At such time, the booster's contribution becomes unnecessary, and in fact, the booster steam demand becomes a detraction from the steam available to accelerate the train to line speed. Some engineers I worked with, years ago on the RF&P spoke of firing on booster equipped engines. They said when the engineer cut the booster in, all your carefully laid firing efforts went south, even on northbound trains! The boiler pressure just went down,down,down! 

  • Member since
    November 2003
  • From: Rhode Island
  • 2,289 posts
Posted by carnej1 on Thursday, October 10, 2013 11:24 AM

rbandr

the allies discoverd a german v-8 steam engine after wwll. there is a few photo's i have found on line. maybe emd/gm killed it with the need 2 sell busese?Cool

 Railroads in the U.S experimented with similiar reciprocating steam engines prior to WWII but did not find them satisfactory. The best known was the Beler Brothers Steam motor:

http://theoldmotor.com/?tag=besler-brothers-steam-power

 

It was trialed in a couple of railcar installations and promoted for locomotive use but was very high maintenance compared to conventional steam power..

Interestingly a lightweight Besler motor powered the World's first (and only,IINM) steam powered airplane:

http://www.youtube.com/watch?v=nw6NFmcnW-8PS.

 

"I Often Dream of Trains"-From the Album of the Same Name by Robyn Hitchcock

  • Member since
    October 2013
  • 99 posts
Posted by nhrand on Wednesday, October 9, 2013 10:53 AM

Interesting discussion but the first premise is misleading -- the number of driving axles on a steam locomotive does not limit or increase power.  The driving wheels of a steam locomotive are there to transmit power and to spread weight, they do not create power.  The difference in power between an 0-4-0 switcher and a massive 2-10-4 is not due to the difference in the number of axles.  The 2-10-4 is more powerful because of the size of the cylinders, the large boiler and high steam pressure.   If you took a 2-10-4 and eliminated all the wheels except two coupled drivers making it an 0-4-0, the modified locomotive would have the same tractive force and horsepower.  Of course, without all those wheels the weight concentration would bend the rails but it would have a very high factor of adhesion.

      If you want to make a steam locomotive more powerful, whether you measure the power in terms of tractive force or horsepower, you only have to increase the size of the cylinders or raise the boiler pressure.  You also need a boiler that can fill those cylinders with a steam output commensurate with the piston speed.  However, you are faced with weight limits so as you build a bigger locomotive you need to spread the weight over more drivers -- but to repeat, the higher number of driving axles only reflects that your locomotive's weight is increasing.  For example, a lot of railroads liked the "Russian" Decapods (2-10-0) even though they produced a lot less power than a sizable 2-8-0.  Why ? Because they spread the weight and were easy on light duty track.

       A fundamental reason, though not necessarily the main reason why steam is gone is that the locomotives reached the size that most railroads could accomodate.  Boilers had effectively grown as large as feasible. Most railroads had clearance or weight restrictions that required their locomotives to become more powerful by producing more steam at higher pressures and consuming less.   Many european steam locomotives are good examples of getting more efficiency out of limited space  -- they often are much more efficient than amercan locomotives  despite their smaller size.  The methods for getting more out of less could fill a book.

      Regarding boosters, the purpose was to add cylinders to use the excess of steam available at slower speeds. It was not to add driving axles.  At slow piston speeds a large locomotive boiler can produce more steam than is required.  The high steam production was necessary only at high speeds where consumption was great.  Consumption was low at low speeds so an auxiliary engine was added to one or two tender trucks or to the truck under the firebox to use the full amount of steam a large boiler was capable of producing.  When the locomotive's piston speed began to increase and steam consumption rose the auxiliary engine had to be cut-out because the boiler output was fully needed to fill the main cylinders.   Here again is an example of why a steam locomotive can only become more powerful through its ability to produce steam while consuming as little as possible. Adding more cylinders does produce more power but building a large enough boiler to supply them is the real problem.

      

  • Member since
    April 2003
  • 305,205 posts
Posted by Anonymous on Tuesday, October 8, 2013 5:38 PM

the allies discoverd a german v-8 steam engine after wwll. there is a few photo's i have found on line. maybe emd/gm killed it with the need 2 sell busese?Cool

  • Member since
    February 2012
  • 487 posts
Posted by rfpjohn on Tuesday, October 8, 2013 2:32 AM

What if you were to maintain sufficient steam flow to the "off line" set of cylinders to provide lubrication and to overcome the friction of said unit? You could have that unit set at a long enough valve stroke to overcome back pressure problems and it would be hot and ready to perform when brought on line. The previous sentence is, of course, open for any degenerate comments.

  • Member since
    May 2013
  • 3,231 posts
Posted by NorthWest on Monday, October 7, 2013 6:45 PM

cefinkjr
Any readers with detailed knowledge of German steam?

Juniatha does! We'll see if she returns soon. Although, I don't believe that any engine set "drifting" was tested anywhere, but I could be wrong. (Boosters excepted). 

Piper106a

First issue is something most don't think about and that is lubrication.  Standard practice was to atomize the cylinder lubricating oil into the steam flow going into the cylinders and let the steam flow carry it.   Once in the cylinders at little bit of that oil condenses or plates out on the cylinder walls and keeps things from seizing.  Obviously, while drifting with throttle totally closed there would be no steam flow --> no lubrication -- > bad news within a few miles.  David Wardale did some (as far as I know) pioneering work in South Africa during the Red Devil rebuild on spraying the cylinder lubricant directly onto the cylinder walls without depending on steam flow to carry the oil into the cylinders.

This is another advantage to the neutral drivers theory.... 

  • Member since
    November 2008
  • 24 posts
Posted by Piper106a on Monday, October 7, 2013 6:44 PM

Possible...  but would require a number of supporting technologies.

First issue is something most don't think about and that is lubrication.  Standard practice was to atomize the cylinder lubricating oil into the steam flow going into the cylinders and let the steam flow carry it.   Once in the cylinders at little bit of that oil condenses or plates out on the cylinder walls and keeps things from seizing.  Obviously, in a set of cylinders drifting with throttle totally closed there would be no steam flow --> no lubrication -- > bad news within a few miles.  David Wardale did some (as far as I know) pioneering work in South Africa during the Red Devil rebuild on spraying the cylinder lubricant directly onto the cylinder walls without depending on steam flow to carry the oil into the cylinders.

Other way is to keep all the cylinders working, but avoid draining the boiler by working at extremely short cut-off.  Problem here is that working below roughly 25% cut-off with conventional piston valves (regardless of which valve gear) gives poor exhaust events with far too much compression. Beside the rough ride for the engine men, it takes a lot of positive work to overcome the 'drag' of compression.  If you pinch down the throttle you can run longer (more than 25%) cut-off without draining the boiler, but the thermal efficiency goes down the drain.  The fix is separate the intake and the exhaust valve gear and valves so that the you can run 10% or less cut-off with acceptable exhaust events.  Both styles of Franklin poppet valve gear can be built to provide this feature, and I seem to recall that some special piston valves gears can do the same.            

.   

  • Member since
    October 2004
  • From: Allen, TX
  • 1,320 posts
Posted by cefinkjr on Monday, October 7, 2013 6:38 PM

I certainly don't want to sound anti-German (I am mostly of German descent), but I would think German engineers, if any, would have tried this.  Any readers with detailed knowledge of German steam?

I really doubt this would have been worthwhile though.  As another post pointed out, the demise of steam was assisted by high maintenance costs.  This would have been one more thing requiring attention.

Chuck
Allen, TX

  • Member since
    July 2003
  • 22 posts
Posted by acmatth on Monday, October 7, 2013 6:06 PM

I would suppose that this could have worked like the modern V-8 engines in automobiles and trucks where they "shut off" certain cylinders and only run at half horsepower at highway speeds.  I doubt that it would have saved steam, though.  What really killed steam was the high cost of maintenance, particularly labor costs as wages increased rapidly after the Great depression and World War II.  Adding more complexity to steam locomotives would have probably just exacerbated the maintenance costs.  As with many varieties of technology, things increase in complexity and then they suddenly disappear and are replaced by something different, i.e. steam and diesel power.

  • Member since
    June 2002
  • 20,096 posts
Posted by daveklepper on Friday, October 4, 2013 7:25 AM

This is essentially the "GenSet" diesel-electric idea applied to steam.   But how popular are gensets?

  • Member since
    May 2013
  • 3,231 posts
Posted by NorthWest on Thursday, October 3, 2013 10:03 PM

That is a very interesting idea. I would want to use enough steam to make the extra weight of all that is involved with a extra driver set essentially "neutral"-neither adding or subtracting power. It is interesting you mention the triplex. Could this be used to have say, a 2-8-8-8-2, with the tender drivers not working above a certain speed? As I am not very well versed in steam design, I am looking forward to the answers of others.

  • Member since
    July 2006
  • 9,610 posts
Posted by schlimm on Thursday, October 3, 2013 10:01 PM

Interesting idea, to have a steam engines with a wider load and speed range of efficient operation.

C&NW, CA&E, MILW, CGW and IC fan

  • Member since
    July 2004
  • 2,741 posts
Boosters, Mallets, and drifting
Posted by Paul Milenkovic on Thursday, October 3, 2013 9:48 PM

One complaint about steam in relationship to Diesel is not having enough powered axles for lugging a train up a ruling grade.  A late steam-era Northern had the peak horsepower as a multiple unit Diesel consist of its day, but it had the same number of powered axles as a single Diesel unit.

Many Superpower steam locomotives were equiped with a booster engine powering a single axle in the trailing truck, often in evidence by an enlarged back axle on a two-axle trailing truck at which was pointed a sanding pipe.  The booster engine engaged/disengaged with some kind of clutch so it could contribute an extra axle of traction at low speeds through a gear-reduction drive, and it disengaged so it would not overspeed at high train speeds.  A 6-drivered Hudson could have the pulling power (at low speed) of a Northern, a 4-drivered Northern could pull like a 2-10-4 Texas type, the booster-equiped 2-10-4's on the C&O replaced 2-6-6-2 Mallets, and so on.

Another approach to low-speed lugging power was the Norfolk and Western Y-6 Mallet, a double-engined compound-expansion machine operated long after other roads at given up on Mallets.  This locomotive was operated as a compound when moderate tractive effort was required, but for a hard pull, it was operated in simple-expansion mode on both engines or perhaps a "booster" mode where the steam receiver feeding the second engine had its pressure boosted by admission of some extra steam pressure from the superheater header.

If you have a large number of powered axles, you cannot operate at above a brisk walk without running out of steam -- the Erie Triplex had this problem.  The booster engine idea is that you shut off the booster at speed.  The idea used in many compounds is that your "simple" the engines for starting and high traction at low speed, but you operate in compound mode at speed to not use up all your steam.

Has anyone considered the idea of a double-engined locomotive such as a Garratt or maybe even a single-expansion articulated, where you "drift" the second engine at speed?  Any and every type of steam locomotive needs a "drifting" mode where it is coasting without supplying power, and David Wardale has written at length on "mid-gear drifting" as reaching a kind of operating compromise where such idling of the steam engine takes place without either using too much steam or putting too high of stresses on the machinery.

The idea is remotely related to what I was told was done with the French turboliners operated by Amtrak in the late 1970's.  Turbines are reasonably efficient at full load but they are terrible with respect to fuel consumption at partial power.  The Turboliners would cruise with the turbine in one power car at power and with the turbine in the power car at the opposite end of the consist at idle.  Apparently this saved fuel over both turbines at part load.

So could you have a double-engine steam locomotive, a single-expansion articulated, a Garratt, or maybe even a Mallet (implies to many a compound expansion arrangement), and maybe even "underboiler it" to develop full power in both engines at any kind of speed.  One of the two engines would act as a "multi-axle booster", to receive steam at start or low speeds when high tractive effort was needed but to be "drifted", put in mid-gear, closed throttle according to David Wardale's recommendations, when operated at higher speeds so you would not run the boiler out of steam?

Maybe this along with a whole host of other proposals would not have "saved the steam locomotive", but maybe it would have achieved something closer to the railroads' desired operating practices they achieved with Diesel -- maybe not Superpower horsepower but closer to the Diesel's large number of powered axles along with the ability to operate a locomotive with a large number of axles at speed and at low horsepower without using a lot of fuel?

If GM "killed the electric car", what am I doing standing next to an EV-1, a half a block from the WSOR tracks?

Join our Community!

Our community is FREE to join. To participate you must either login or register for an account.

Search the Community

Newsletter Sign-Up

By signing up you may also receive occasional reader surveys and special offers from Trains magazine.Please view our privacy policy