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Big Boy -- big coal consumption

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Posted by BaltACD on Friday, December 21, 2018 5:26 PM

selector
 
CSSHEGEWISCH
 
MidlandMike

Didn't steam engines stop more often for water between coaling.  Does tender water capacity depend more on water tank spacing? 

They didn't necessarily have to stop for water.  Tenders on NYC passenger power tended to have high coal capacity and smaller water capacity.  The tenders had water scoops and depended on track pans to refill the water tank while in motion.

...and this was true for many tenders on the Pennsy as well.  They tended to have large coal bunkers, but their cisterns were replenished via track pan and scoop.  You wouldn't want to be a distracted engineman when your scoop was nearing the end of the pan at 40-70 mph.  Or dropped early.

And I doubt you would want to be a car or two behind the engine with the windows open as the train went over the track pan!

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Posted by selector on Friday, December 21, 2018 11:25 AM

CSSHEGEWISCH

 

 
MidlandMike

Didn't steam engines stop more often for water between coaling.  Does tender water capacity depend more on water tank spacing?

 

 

 
They didn't necessarily have to stop for water.  Tenders on NYC passenger power tended to have high coal capacity and smaller water capacity.  The tenders had water scoops and depended on track pans to refill the water tank while in motion.
 

...and this was true for many tenders on the Pennsy as well.  They tended to have large coal bunkers, but their cisterns were replenished via track pan and scoop.  You wouldn't want to be a distracted engineman when your scoop was nearing the end of the pan at 40-70 mph.  Or dropped early.

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Posted by CSSHEGEWISCH on Friday, December 21, 2018 8:50 AM

MidlandMike

Didn't steam engines stop more often for water between coaling.  Does tender water capacity depend more on water tank spacing?

 
They didn't necessarily have to stop for water.  Tenders on NYC passenger power tended to have high coal capacity and smaller water capacity.  The tenders had water scoops and depended on track pans to refill the water tank while in motion.
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Posted by blue streak 1 on Friday, December 21, 2018 2:43 AM

All this certainly make the job of a fireman very inportant.  Cannot imagine how busy one would be firing a steamer on hog back country.  Maybe it is time to get some insight from firemen before they all expire ?

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Posted by MidlandMike on Thursday, December 20, 2018 9:05 PM

Didn't steam engines stop more often for water between coaling.  Does tender water capacity depend more on water tank spacing?

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Posted by Overmod on Thursday, December 20, 2018 9:45 AM

There is a LOT more to this 'comparison' than just the comparative heat content, but to start there, the Big Boys burned a particularly woeful kind of subbituminous, whereas the As were getting, if not Pocahontas coal, something reasonably close in BTU, one of the better run-of-mine steam coals.

As an immediate secondary observation, the Big Boys were fired in a manner that in some ways better approximates oil firing than conventional "coal" firing: much of the fuel was friable and burned 'better' when suspended in a current of hot air, so much of the actual 'combustion' in that large firebox and chamber space was conducted with the fuel actually levitated, as if in pulverized-fuel firing, and releasing radiant heat for fourth-power uptake in much more of the general 'firebox' heating surface than locomotives with more typical heat release from the combustion-gas plume.

As you might expect, firing this way was a highly inaccurate "science" in the 1940s, and likely would remain so in any real-world locomotive today, so you'd be getting quite a bit of unburned carryover in the exhaust, which might fool the casual armchair railfan to think that the locomotive is being worked  'too hard' and the fire's being "lifted off the grates" -- it is, but not unintentionally...

Meanwhile, unlike any Challenger, the class A has a deep firebox with an arch and circulation, which provides multiple-pass plume length from a typical good coal fire on the grate, and (as with the Allegheny, for example) has a very large radiant absorptive surface in the firebox and chamber for the wavelengths from evolved carbon and hot gas in the plume.  (Radiant combustion of carbon will more or less completely cease by the time the gas is no more than about 6" into the tubes and flues, at which point only convection and conduction work for heat transfer (in the absence of Besler tubes, which have a decidedly different effect -- but were not used on any large steam locomotive to my knowledge) and you have the typical Wagner ratio of 1:406 or so for the useful tube length -- which regardless of locomotive size works out at somewhere in the vicinity of 20', with the rest of the boiler "best" optimized to use something other than convective heating in firetubes and flues, and the elements in the flues (and their configuration) 'rightsized' for the kind of firing and the purpose the elements serve.

This represents perhaps a record for oldest resurrected zombie thread on the forums.  Do any of the current participants remember what was discussed back in 2005?

 

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Posted by samfp1943 on Wednesday, December 19, 2018 2:28 PM

CSSHEGEWISCH

The point is quite valid.  NP locomotives had large fireboxes to compensate for the low-grade coal they burned.

 

   Northern Pacific, for example, used very low grade (sub-bituminous/lignite) from on-line deposits, and so bought steam locomotives with bigger grates/fireboxes than average.

   Many railroads designed their locomotives specifically to burn local, available coal; from deposits convienient to the end user railroad.  'Mine-run' coal  could range anywhere from smaller sizes, to sizes approaching small boulder sizes (ie: basketball sized(?).  coal for stoker-fired engines could be in the range of pieces the size of ballast (2" (?), or smaller pieces.    

    Here in Kansas  the Katy(MKT), and AT&SF used local mined coal that was of a poor grade, almost a 'culm' [ie: waste] grade because of the way it was found in shallow pockets mixed with soils.   

 

 


 

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Posted by blue streak 1 on Wednesday, December 19, 2018 2:08 PM

Coal BTUs is very important.  One of our group  was on a steam excursion that performed well until the replacement coal started into the engine and then it became a struggle !

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Posted by CSSHEGEWISCH on Wednesday, December 19, 2018 10:16 AM

The point is quite valid.  NP locomotives had large fireboxes to compensate for the low-grade coal they burned.

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Posted by BaltACD on Wednesday, December 19, 2018 9:47 AM

GT Mills
I was wondering if there were any fast and easy answers to efficiency comps for the largest, and the most successful of the super power steam locos.  In my mind, the best of the best considerations must include efficiency, for, after all, the cost of fuel is the single most expensive consummable commodity on any railroad, even today.  

Since there are no easy answers to this question, and since a scientific study is at best an arduous, time-consuming task resulting in exceptions, controversy and conflicting data, I propose that the very best solution is to look at how the designers had the tenders built after years of operating experience was able to provide them with all the answers they needed to hook up a properly defined tender(s) to the beasties. 

Bottom line, gents:  It ain't rocket science.  How much coal each loco typically carried vs how much water, and what were they able to do with it on average in terms of tonnage, speed, and hill climbing was well-defined by experience and design resultants.  We need look no further than the tenders.  

Big Boy final 5 production loco tenders carried 25,000 gal water and the same amount of coal as the first 20 did - 28 tons, or 56,000 lbs.  I've never seen a photo with an auxiliary tender behind a Big Boy, so I am going to say the rate of water boiled off as steam per pound of coal burned must then be 2.24 lbs coal per each gallon of water boiled off. 

Next, lets look at, say a class A N&W since it is also a simple articulated, and pulls 125,000 lbs, just 10k lbs less at the drawbar than the BB, and runs at comparable speeds.  That auxiliary tenders were commonly used behind these "A" locos is well-documented fact, and it is my understanding that they often steamed off another 10-15,000 gallons minimum before exhausting their fuel supply.

Let's first look at use with only a primary tender situation. 

2-6-6-4 A carried 22,000 gal water primary & 26 tons or 52,000 lbs. coal so we're looking at 2.32 lbs coal/gal water.  Somehow the A is already appearing to be more efficient than BB, but we need to add some auxiliary tender capacity to get a more realistic view of the actually road use numbers. If you add an extremely conservative  5,000 gallons that makes it work out to  1.92 lbs coal/ gal water.  I understand that the numbers are more like 38,000 gal water steamed per tender load of coal, which actually makes it just 1.37 lbs coal / gal water, approaching an amazing increase in efficiency I was not expecting to see when compared to BB.  hmm. 

We know that the Y6's were far more efficient than that, but it is not fair to compare the two, since they were really built for very different kinds of running, pulling, and speeds.  The Y6b, and all the earlier Y's that were upgarded to use the famous high pressure diverting valves so that they could run as simple engines as well as compounds at the will of the driver pulled an incredible 156,206 lbs at the drawbar (BB was ~ 135,000lbs)!! but never ran faster than 40, maybe 50 MPH tops downhill with a good tail wind and fresh running gear - and usually ran at 25mph where they made their best power, whereas the A's and the BB's ran at 40-50 routinely. 

I still love them Big Boys, though.  By far they win the "Most Coolest Locomotive Ever" award.  OK, OK, N&W gets 5 points to Griffindor for "The Best Pair of Locomotives ever Built" award.  

I'm not a snob.  I am not proud.  I have no problem collecting Challengers alongside Class A's, N&W Chesapeakes alongside UP Big Boys, C&O Alleghenies alngside SP Cab Forwards, 2-6-6-2's alongside Yellowstones. 

I love articulateds.  In all shapes and sizes! HahA! I run one wi-i-i-i-ld and c-ah-ra-a-a-a-zy kinda layout, folks! Hm...I still need to find a Clinchfield caboose for that one 4-6-6-4 though... 

The unknown in your calculations is the heat value of the coal burned by the UP in the Big Boys vs the coal burned by the N&W.  I don't have the values!  

My understanding over the years has been that coal used by the western carriers was seriously substandard when compared to coal that was used by eastern carriers.  The grade of coal has a very large effect on the efficiency of steam engines.

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Posted by GT Mills on Tuesday, December 18, 2018 5:41 PM

I was wondering if there were any fast and easy answers to efficiency comps for the largest, and the most successful of the super power steam locos.  In my mind, the best of the best considerations must include efficiency, for, after all, the cost of fuel is the single most expensive consummable commodity on any railroad, even today.  

Since there are no easy answers to this question, and since a scientific study is at best an arduous, time-consuming task resulting in exceptions, controversy and conflicting data, I propose that the very best solution is to look at how the designers had the tenders built after years of operating experience was able to provide them with all the answers they needed to hook up a properly defined tender(s) to the beasties. 

Bottom line, gents:  It ain't rocket science.  How much coal each loco typically carried vs how much water, and what were they able to do with it on average in terms of tonnage, speed, and hill climbing was well-defined by experience and design resultants.  We need look no further than the tenders.  

Big Boy final 5 production loco tenders carried 25,000 gal water and the same amount of coal as the first 20 did - 28 tons, or 56,000 lbs.  I've never seen a photo with an auxiliary tender behind a Big Boy, so I am going to say the rate of water boiled off as steam per pound of coal burned must then be 2.24 lbs coal per each gallon of water boiled off. 

Next, lets look at, say a class A N&W since it is also a simple articulated, and pulls 125,000 lbs, just 10k lbs less at the drawbar than the BB, and runs at comparable speeds.  That auxiliary tenders were commonly used behind these "A" locos is well-documented fact, and it is my understanding that they often steamed off another 10-15,000 gallons minimum before exhausting their fuel supply.

Let's first look at use with only a primary tender situation. 

2-6-6-4 A carried 22,000 gal water primary & 26 tons or 52,000 lbs. coal so we're looking at 2.32 lbs coal/gal water.  Somehow the A is already appearing to be more efficient than BB, but we need to add some auxiliary tender capacity to get a more realistic view of the actually road use numbers. If you add an extremely conservative  5,000 gallons that makes it work out to  1.92 lbs coal/ gal water.  I understand that the numbers are more like 38,000 gal water steamed per tender load of coal, which actually makes it just 1.37 lbs coal / gal water, approaching an amazing increase in efficiency I was not expecting to see when compared to BB.  hmm. 

We know that the Y6's were far more efficient than that, but it is not fair to compare the two, since they were really built for very different kinds of running, pulling, and speeds.  The Y6b, and all the earlier Y's that were upgarded to use the famous high pressure diverting valves so that they could run as simple engines as well as compounds at the will of the driver pulled an incredible 156,206 lbs at the drawbar (BB was ~ 135,000lbs)!! but never ran faster than 40, maybe 50 MPH tops downhill with a good tail wind and fresh running gear - and usually ran at 25mph where they made their best power, whereas the A's and the BB's ran at 40-50 routinely. 

I still love them Big Boys, though.  By far they win the "Most Coolest Locomotive Ever" award.  OK, OK, N&W gets 5 points to Griffindor for "The Best Pair of Locomotives ever Built" award.  

I'm not a snob.  I am not proud.  I have no problem collecting Challengers alongside Class A's, N&W Chesapeakes alongside UP Big Boys, C&O Alleghenies alngside SP Cab Forwards, 2-6-6-2's alongside Yellowstones. 

I love articulateds.  In all shapes and sizes! HahA! I run one wi-i-i-i-ld and c-ah-ra-a-a-a-zy kinda layout, folks! Hm...I still need to find a Clinchfield caboose for that one 4-6-6-4 though... 

 

 

 

 

 

 

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Posted by feltonhill on Monday, January 9, 2006 1:57 PM
I want to amplify Old Timer's comments on the so-called N&W A1 and Y6c's. The initial article appeared in Nov 1991 Trains. Part of Mr Newton's reply to that article and Mr. LeMassena's rebuttal appeared in May 1992 Trains. Mr Newton had considerably more to say in the May/June 1994 issue of N&WHS's magazine, The Arrow as well as in his book referenced earlier. There was another article in the Jan/Feb 1998 issue of The Arrow which corroborated Mr. Newton's first-person observations from an engineering viewpoint and rejected Mr. LaMassena's conclusions. Anyone interested in finding out what really happened needs to read all of these sources to get the story straight. The initial presentation had a several material errors and a significant number of unsupported conclusions.
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Posted by dldance on Friday, January 6, 2006 8:48 PM
Aaccording to what I was told by a member of the UP steam team this August, a Challenger (like 3985) on a freight train would burn about 20 - 25 tons of coal on the climb from Ogden to Echo Junction. That is a track distance of about 45 miles and based on other information I have heard (not confirmed) it would take between 2 and 3 hours if all blocks were green. This is about 8 to 12 tons per hour.

PS -- early stoker fired engines required a fair amount of shoveling to even out the fire and fine tune the firing rate. The fireman also had to pull coal into the stoker if it hung up in the tender.

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Posted by Tim Burton on Friday, January 6, 2006 8:16 PM
I thought the BB only used about 8.9 tons of coal an hour.

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Posted by Anonymous on Friday, January 6, 2006 2:35 AM
Hm. I recall a power plant that generated electricity in Arizona using something like 4 100 ton HOPPER cars an hour PER BOILER worth of coal.

You can do a good day's work with Coal it's the water that is needed more often. Besides the Big Boy was a specail engine for a special task, running mile long trains over the west where the land is large and strong.

I think there is enough coal under the USA to keep us going for quite some time.
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Posted by Anonymous on Thursday, January 5, 2006 11:02 PM
Sayeth Switch8frog:
"Hi,Oldtimer;; For years I have been reading about N&W "s Super steamers of 1952.Never could figure out why their steam figures were so kept secret. However, your post has revealed a very good insight on the subject of the A & Y6B. Thank you very much. Switch8frg."

If by "Super steamers of 1952" you mean those class "A1" and "Y6c" engines described by Robert A. Le Massena in a TRAINS article and in his revised book on articulated locomotives, don't worry. They didn't exist.

Le Massena speculated that Class As and Y6s were modified to carry 315 pounds of boiler pressure, and the class A frames were leaded like those of the low-pressure engines of the Y5s and Y6s. He was led to this conclusion by his erroneous thinking that the A 1239, in its tests after the F7 tests, performed better than the original A test on the Scioto Division in the Wartime '40's. In his mind, any increase in performance had to come from fiddling with the locomotive. It didn't. I refer you again to Volume 3 of Louis Newton's RAILS REMEMBERED for the straight dope. Newton was present for both the 1239 tests and previous tests of Y6s on the Pocahontas Division.

After Le Massena's TRAINS article, Newton had a rather extensive letter to the editor rebutting Le Massena's conclusions.

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Posted by Kurn on Thursday, January 5, 2006 8:10 PM
The scary part is I have absolutely no backround or training in this type of physics,yet I understand it.
All I know is how a steam loco works.Fascinating stuff.

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Posted by espeefoamer on Thursday, January 5, 2006 6:01 PM
QUOTE: Originally posted by O.S.

And to say nothing of ridding the property of coaling towers, water tanks, water treatment plants, ash pits, most of the shops, the armies of men who staffed them, and doubling or tripling the tonnage hauled by one train crew.

The question is not whether steam was scrapped too early: it's whether steam was scrapped too late!

OS

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Posted by switch7frg on Thursday, January 5, 2006 5:39 PM
Hi,Oldtimer;; For years I have been reading about N&W "s Super steamers of 1952.Never could figure out why their steam figures were so kept secret. However, your post has revealed a very good insight on the subject of the A & Y6B. Thank you very much. Switch8frg.

Y6bs evergreen in my mind

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Posted by beaulieu on Tuesday, January 3, 2006 12:26 AM
The stoker requirement was from the ICC in the pre-FRA days. Lenoir Loree of the D&H was miffed by this regulation.
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Posted by Anonymous on Monday, January 2, 2006 11:42 PM
Asketh Train Guy 3:

"When the USRA was around, wasn't there a requirement for all steam locomotives with a firebox over 80 sq. ft. to have an automatic stoker?"

I don't think it was a grate area requirement; it was probably a combination of grate area and weight on drivers. The only USRA designs available without stoker were the two switchers and the light Pacific, which was equipped with a coal pusher. The light Mikes had a grate area of 66+ sq. ft. and they were stoker-fired (the Southern got duplicates in 1923 that were shovel fired). Everything else (heavy Pacifics, both Mountains, heavy Mikado, both Santa Fes), was in the 70-80 sq. ft. range except the Mallets which were, of course, larger.

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Posted by Anonymous on Monday, January 2, 2006 11:35 PM
Good thread - glad to see you guys getting into it.

If you want figures for N&W's Y6, Louis Newton has them in volume 3 of his Rails Remembered. He was present on dynamometer tests working eastbound out of Williamson to Bluefield. This includes 25+MPH running with 7200 tons up the Tug River from Williamson to Farm, where the train was halved for the trip up Elkhorn Mountain's 1.4%, where dragging speeds in the 15MPH range were the norm.

In this volume Newton also has data for the three trips between Williamson and Portsmouth with Class A 2-6-6-4 1239 and trains grossing 16,000 tons made in 1952 after the F7s were tested.

Newton makes no calculations or efficiency claims, but his data are precise and very, very interesting. On the dynamometer car runs, coal was weighed in the tenders during the runs (in 200-pound increments) and the water was measured.

All the runs were with the auxiliary tenders, giving both classes of engines 40,000 gallons of water to start out with (22,000 gallons main tender, 18,000 gallons in the auxiliary tender), and no water or coal stops had to be made en route with either the A or the Y6. I don't have the book in front of me, but as I recall, the Y6 used 35,000 gallons of water on the Williamson-Bluefield run. So if you want to get the book, his data will certainly give you some fresh stuff to chew on.

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Posted by nanaimo73 on Monday, January 2, 2006 12:53 PM
Paul-
Thank you for starting this thread.
I hope that during 2006 you find the time to rejoin the forum.

Overmod, RLHainey, I would like to see you guys come back as well.
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Posted by feltonhill on Saturday, February 19, 2005 10:03 AM
It looks like we're getting glazed by large numbers. If BB did burn 28 tons of coal per hour, it would have been a hugely uneconomical endeavor.

To give some perspective to this figure, it indicates that the firing rate would be 368 lbs of coal per sq.ft. of grate/hour. This is would be appropriate only for a full-flog, let's-see-what-it-can-do type of test, if that. Most locomotive tests I've worked with do not get over a firing rate of 250 lbs/SF/hr. at maximum output. Over the road is usually under 150 lbs/SF/hr. The lower the better, because combustion and heat transfer take time. The law of diminishing returns is alive and well when boilers are pushed too far up the evaporation and firing scale. You may get more steam (up to the grate limit or evaporation limit), but you will pay for it!

Kratville's book indicates that sustained over the road performance between Ogden, Echo and Evanston was more like 16,000-19,000 lbs or coal/hr and 70,000-77,000 lbs tank water/hr. How accurate they are, or under what exact conditions they were derived, I don't know. Nonetheless, this is a far cry from the figures posted on the NPS site and other sources that tout 28 tons/one tank of water per hour. I'm not saying it never happened (never say never), but it sounds like a theoretical value. BB could generate the published 6,100-6,200 DBHP figure (depends on how you read the graph) without going to extreme measures.
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Posted by Anonymous on Saturday, February 19, 2005 7:19 AM
Really interesting thread!

25 tons/hour uphill is a number I recall reading. Speeds varied quite a bit in videos I have of operation on the hill. Manifest trains ran quite a bit faster, drags as slow as 15 mph. Double-heading was also common, sometimes with Gas Turbines in later years.

I recently read about some tests NYC did on 2 Niagra's, one with 75" drivers, the other with 79". As expected the smaller drivers moved the peak HP to lower speeds, however the larger drivered loco pullled everything NYC wanted it to and did so on less coal and water. Some have suggested that super-steam locos should have been built with smaller drivers, but I wonder what happens to the Big Boy's steam, water, and fuel requirements if you redid the calculations with 60" drivers instead of 68".
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Posted by Train Guy 3 on Friday, February 18, 2005 10:44 PM
QUOTE: Originally posted by SteamerFan

QUOTE: Originally posted by tatans

Gee, and the fireman only had to shovel 28 tons of coal an hour, how big was his shovel??????


it's called auto feed, the fireman was just there to make sure it all worked right.


When the USRA was around, wasn't there a requirement for all steam locomotives with a firebox over 80 sq. ft. to have an automatic stoker?

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Posted by tree68 on Friday, February 18, 2005 8:30 PM
It's fascinating to realize how much water those beasts really used. You never see the water - it's inside the tank. The coal you can see, so you know it's disappearing into the firebox.

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Posted by tatans on Friday, February 18, 2005 6:21 PM
Timz: You're right, I used Imperial gallons, his quote was "it burned 28 tons of coal & 24,000 gals.(American gallons) water at 40 mph for about 1 hour.(up Sherman Hill) This is an enormous amount of fuel & water, and I knew more water was used than coal, but never knew just how much, also 40 mph seems pretty fast for a giant load of cars ripping up a big hill. (now I know how much a U.S. gallon weighs-thanks) It would seem the coal industry did nothing but supply coal for steam engines at this rate.
Does anyone out there think there is a scientific organization that is still exploring or improving steam power as a method of power????
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Posted by timz on Friday, February 18, 2005 6:10 PM
"I am calling "85 percent cutoff" that steam enters the cylinder for 15 percent of the stroke and expands the remaining 85 percent of the way"

Just remember when you say "85% cutoff" to railfans we'll think you mean steam being admitted for 85% of the stroke. I certainly thought that was the usual meaning among railroaders.

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