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FREIGHT TRAIN AUTOMATIC PARKING BRAKES

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FREIGHT TRAIN AUTOMATIC PARKING BRAKES
Posted by Euclid on Sunday, April 24, 2022 6:53 PM
I have been interested in this concept for a long time.  The need is obvious for operating in territory with steep grades and extremely cold weather.  ECP brakes could address that need, but I am of the opinion that North American practice will never adopt them.  The cost of conversion is deemed to be too great, and conventional pneumatic brakes work okay most of the time.  Nevertheless, there is always the possibility of an ECP mandate if the need is highlighted by a major catastrophe. 
 
The concept for automatic parking brakes for freight trains was highlighted by the Lac Megantic runaway, and more recently by the runaway at Field B.C.
 
This topic has come up before on this forum, but there have always been objections to the feasibility of automatic parking brakes.  The discussion always veers into highway trucking practice of truck brakes being failsafe by applying by spring force when air pressure for the “straight air” brakes is lost.  Always introduced is a fatal flaw scenario of trains suddenly losing their air and the parking brakes locking up at speed, kind of like putting your car in “park” at 60 mph.
 
But with a little more thinking, the way to avoid that issue and come up with the proper execution is clear.  That is to set the parking brake by making either emergency application or a maximum service application.  This application is then locked in by a mechanical means in the same way that when you close a door, the latch pin locks into the hole in the strike plate a prevents the door from being pushed back open unless the door knob is twisted to pull the pin out of the hole. 
 
Both WABTEC and NEW YORK AIR BRAKE have introduced automatic parking bakes which are based on the abovementioned concept.  In fact they are entirely automatic.  They engage whenever the reservoir pressure drops to a certain level, and release once it recovers full pressure.  So if you parked a train on a grade, with the air brakes applied, the automatic parking brake system would, as the reservoir pressure drops, mechanically engage hold the brakes fully set even if all the air leaked off.   Then when you pump the trainline back up and recharge the reservoirs, the mechanical system releases its grip on each of the car cylinder brake rods (or brake levers).
 
So you park the train and the parking brakes are set no matter whether the air leaks off or holds.  The air has been merely used to set the brakes, and from that point, the automatic mechanical parking brakes will prevent the train from moving for eternity unless they are released by recharging the trainline. 
 
Here is an article about the TSB of Canada calling on the railroads to come up with a plan to prevent runaways in mountainous territory, and to decide whether to adopt these automatic parking brakes.  It remains to be seen how the industry will react to the proposal to install automatic parking brakes on their rolling stock.  There will be a cost of installation and ongoing maintenance.  There will also the benefit of eliminating runaway trains. 
 
Here is the link to the article: 
 
TSB urges changes to freight rail braking systems
 

 

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Posted by Shadow the Cats owner on Sunday, April 24, 2022 8:53 PM

Euclid that's exactly how ours work.  If your airline pressure drops below 60 psi we get a warning light in the cab along with a 120 dB buzzer that is to remind you that hey there is a problem with the brakes buddy and pull over.  If you ignore those and let your air pressure drop to 40 psi then the emergency aka parking brakes apply automatically and slowly bring you to a stop. It's about the same pressure being applied as a normal service stop.  It's fast enough to get you stopped but you still have control to steer.  Then once you are stopped it remains applied until you have regained pressure to override the springs not in the brake chamber but the valves themselves.  So unless the valves see over 80 psi in the lines after a brake failure event on our system they won't even release the air to the chamber to release the brakes.  This is on a 120 psi system.  Now we do have runaway trucks sadly but those happen when drivers forget that you can climb a mountain as fast as you want as many times as you want.  However you better remember slow and steady downhill wins every time.  

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Posted by CSSHEGEWISCH on Monday, April 25, 2022 10:00 AM

The application sounds fairly straightforward and relatively fail-safe.  Just how would said brakes be released when appropriate?

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Posted by adkrr64 on Monday, April 25, 2022 12:05 PM

CSSHEGEWISCH
The application sounds fairly straightforward and relatively fail-safe.  Just how would said brakes be released when appropriate

Probably the same way brakes are released today - the control valve senses a rising pressure in the brake pipe. It would just need to have a way to un-set whatever mechanical mechanism if holding the shoes against the wheels.

This is interesting in that, unlike ECP brakes, it seems a brake system like this could be made to be interoperable with the existing brake systems on cars. Brakes still apply and release based on the signal provided by the brake pipe. Whatever complexities get added to "set the parking brake" would be traded off against not having to have a manual brake wheel and the associated linkage.

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Posted by BaltACD on Monday, April 25, 2022 12:22 PM

adkrr64
 
CSSHEGEWISCH
The application sounds fairly straightforward and relatively fail-safe.  Just how would said brakes be released when appropriate 

Probably the same way brakes are released today - the control valve senses a rising pressure in the brake pipe. It would just need to have a way to un-set whatever mechanical mechanism if holding the shoes against the wheels.

This is interesting in that, unlike ECP brakes, it seems a brake system like this could be made to be interoperable with the existing brake systems on cars. Brakes still apply and release based on the signal provided by the brake pipe. Whatever complexities get added to "set the parking brake" would be traded off against not having to have a manual brake wheel and the associated linkage.

Just what is needed - another UNINTENDED way for brakes to be set up on a car within a train.

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Posted by blue streak 1 on Monday, April 25, 2022 12:54 PM

Just how are you going to switch cars off air?  Especially hump yards, industrial locations that have no air to charge brake lines, my local siding that uses some type of mechanical vehicle to move cars, etc?

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Posted by Shadow the Cats owner on Monday, April 25, 2022 12:58 PM

I'm sure there is a way to rig the system so that the same bleed rod could be made to hold the brakes off for switching purposes.  

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Posted by mudchicken on Monday, April 25, 2022 2:19 PM

He's gonna have fun paying AAR/TTC (MxV Rail) in Pueblo to validate his concept and May be an image of text that says 'Folks, be aware of this. Lawn flamingos may seem kitschy and adorable, but they can pick a T-Rex clean in under 90 seconds at this time of year. Be careful. Use a trusted anti-flamingo spray before venturing outdoors. Let's be safe out there.' pick him apart in Pueblo! (while he's waiting behind the epb brake testing)

 

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Posted by Euclid on Monday, April 25, 2022 5:40 PM
I have been looking for explanations of exactly how this new parking brake works.  It is described in the TSB report of the Field, BC runaway. 
 
That report is here:   #R19C0015.pdf   
 
You have to copy/past this pdf file into your browser to open it. 
 
They mention this automatic parking brake in the report because it would have prevented the wreck.  These are key details of the wreck:
 
As I understand:  The method of emergency application recovery was a choice between setting retainers-or-setting handbrakes.  Either method was deemed to be capable of achieving the recovery.  Setting retainers was chosen because it would require far less time and labor than setting (and subsequently releasing) handbrakes. 
 
However the choice of setting retainers was fatally flawed because the cylinder and reservoir pressure retention ability was negated by leakage of the cylinder packing due to the packing having lost its resiliency primarily due to relatively low ambient temperature.  In other words, the retainer function could not retain cylinder pressure from a space that was otherwise leaking past the piston from the pressure side of the cylinder, and venting away to the atmospheric side. 
 
An automatic parking brake system would have prevented this catastrophe by eliminating the physical labor needed for setting (and subsequently releasing) handbrakes.  That being the case, the choice of securing the train with handbrakes would have been the most favored option.  The alternative option of setting retainers, although less work than setting handbrakes; would have still required considerable time and effort. 
 
This new automatic parking brake is covered in the accident report.  But the explanation needs a lot more details.  Apparently the brake is applied when the reservoir pressure drops to a certain point, and then it releases when the pressure is raised back to approaching fully charged. 
 
Regarding the question by Blue Streak above about releasing the parking brakes for switching cars without air, I don’t find an answer.  I would like to see a set of sequential diagrams that show exactly what this parking brake does at each stage of its operation, along with the reservoir pressures at each stage.   
 
Also in the pdf file above this automatic parking brake is described on page101, and described with more detail and illustrations on page 172.
 
As I recall, the description on page 172 also includes the manufactures and their names for the their version of the product.  You can copy those names into google, and they open the manufacturers' sites and give more information on the product for each manufacturer. 
 
Interestingly, TSB seems to be challenging the Canadian railroads to come up with a solution to runaway wrecks which have been quite numerous.  It will be interesting to see whether the railroads think this new parking brake would be a good solution.  It does seem like it is about 175 years late. 
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Posted by BaltACD on Monday, April 25, 2022 7:37 PM

Euclid
I have been looking for explanations of exactly how this new parking brake works.  It is described in the TSB report of the Field, BC runaway. 
 
That report is here:   #R19C0015.pdf   

 

Cursory reading of the TSB report to me indicates that the locomotives involved were not equipped with a pressure maintaining feature to hold the trainline air pressure steady.  Secondly when the train stopped and 'a job briefing was held with the Trainmaster - the TM's remedy was not sufficient for the crew to maintain control of the train - the apply retainers and 'hope' the trainline air pressure can be regained before it is necessary to make another brake applicaion is a guaranateed recipe for failure.  There is no mention of Dynamic Brakes being used by either the original crew or the relief crew.  The original crew, once the train was stopped in emergency DID NOT APPLY HAND BRAKES to any cars in the train.

I am not a Engineer, with that being said, I have worked with numerous engineers that are involved in handling trains on the worst main line grades on the former B&O's mountainous territories with grades in the same neighborhood as those that were involved in the runaway derailment in the TSB report.  The knowledge I have gleaned from those engineers collective experiences lead me to believe what CP was doing in the instance was in reality 'worst practice procedures' and ended in the result such procedures would predict.

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Posted by mvlandsw on Monday, April 25, 2022 8:30 PM

The current air brake system allows for switching cars with the brake cylinder air bled off and air pressure still in the air reservoir. The air pressure remaining in the reservoir could keep the automatic parking brake released for switching.

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Posted by blue streak 1 on Monday, April 25, 2022 11:17 PM

mvlandsw

The current air brake system allows for switching cars with the brake cylinder air bled off and air pressure still in the air reservoir. The air pressure remaining in the reservoir could keep the automatic parking brake released for switching.

 

 
You should not forget that cars may sit for days, weeks, or even more than a month especially at locations that store cars waiting for the need of that special product.  Think speciality plastic pellets.  These are often shipper or receiver owned cars.
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Posted by Shadow the Cats owner on Tuesday, April 26, 2022 7:02 AM

Blue Streak1 we can recharge from totally empty a SIT car in our yard for movement in our yard if we do need to move it in less than 2 minutes with just the air compressor mounted on the engine on an OTR truck.  Even a standard air compressor could provide enough air to release the brakes if needed then put a check valve and manual shut off to allow the car to be moved.  When it is moved pull the air off and reset the brakes.

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Posted by tree68 on Tuesday, April 26, 2022 7:20 AM

blue streak 1
  You should not forget that cars may sit for days, weeks, or even more than a month especially at locations that store cars waiting for the need of that special product.  Think speciality plastic pellets.  These are often shipper or receiver owned cars.

A short line near me stores upwards of 700 LP cars every summer when demand is down...

How long will the automatic brake hold if the train is off air?

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Posted by Shadow the Cats owner on Tuesday, April 26, 2022 9:14 AM

We have a trailer that was rear ended by a teenager in 08.  The impact killed him and pushed the car in front of him under the trailer.  Of part of the case was settled in 2010 but his family is still fighting in court the amount they're supposed to pay.  So that trailer is still sitting out in the back of our yard once a year to keep it legal incase we need to move it for the case we go to it hook up drag it into the shop grease it inspect it replace tires if needed document everything done to the freaking screw and why and put it back.   

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Posted by Overmod on Tuesday, April 26, 2022 9:17 AM

tree68
How long will the automatic brake hold if the train is off air?

In my opinion, an 'automatic parking brake' that doesn't hold at least as long, or as well, as a good manual securement is functionally worthless, and dangerously unsafe.

It should also not compromise positive application, or positive release, of the individual manual brake at the wheel or lever, which is not an easy thing to assure.

There should also be an unambiguous, easily seen from  well outside the 'fouling zone' between or at the ends of cars, that shows the automatic function has engaged.  If I were doing it, the mechanism would also 'squawk' some kind of transponder, like an individualized ELT, that would identify each car that is locked or released.

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Posted by Bruce Kelly on Tuesday, April 26, 2022 10:04 AM

The possible functionality of an Automatic Parking Brake (APB) was described in 2019 by Wabtec/GE here, on page 26 (page 24 as it appears by page folio):

http://rtcc.mrtd.gov.mn/upload/news_files/9d9565553c11860fa15124be708aaec3.pdf

To quote: "This device will not replace the conventional handbrake, but could serve as a secondary securement device. It would automatically engage to retain braking force by mechanically preventing the brake cylinder hollow rod from retracting in the event the brake cylinder pressure leaks off. The device engages when brake pressure drops below a certain point. Otherwise, the device remains disengaged, allowing normal operation of the brake cylinder."

 

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Posted by Euclid on Tuesday, April 26, 2022 10:41 AM
Bruce,
 
That is my understanding.  Here is how I would explain it:
 
Automatic parking brakes developed by Wabtec and New York Air Brake cannot inadvertently release due to leakage of air. 
 
Here is how they work:
 
An emergency application of air brakes loads mechanical pressure to force the brake shoes against the wheels.  Then a mechanical locking mechanism locks that air brake application force.  Then if the air brake application air is released by any means, the mechanical lock will continue to maintain that stored brake force indefinitely unless the brake pipe of the air brake system is recharged.  When the brake pipe is recharged, the mechanical lock will release. 
 
So the locking action of the mechanical lock is not dependent of air pressure to keep it in a locked position. It only depends on air pressure to release it.
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Posted by jeffhergert on Tuesday, April 26, 2022 8:24 PM

Euclid
Bruce,
 
That is my understanding.  Here is how I would explain it:
 
Automatic parking brakes developed by Wabtec and New York Air Brake cannot inadvertently release due to leakage of air. 
 
Here is how they work:
 
An emergency application of air brakes loads mechanical pressure to force the brake shoes against the wheels.  Then a mechanical locking mechanism locks that air brake application force.  Then if the air brake application air is released by any means, the mechanical lock will continue to maintain that stored brake force indefinitely unless the brake pipe of the air brake system is recharged.  When the brake pipe is recharged, the mechanical lock will release. 
 
So the locking action of the mechanical lock is not dependent of air pressure to keep it in a locked position. It only depends on air pressure to release it.
 

What little I could find on these things is that they will set when brake pipe pressure drops below a certain point.  Not necessarily through an emergency brake application.  I saw one reference to 20 psi as the trigger point.  That's the pressure level where passenger car brake equipment will go to emergency.  Freight equipment does not have that feature.

One reference said the parking feature would release when brake pipe pressure reached about 45 psi.  That's about the minimum pressure needed to transmit a pressure signal for freight brake equipment to go to emergency. 

That it wouldn't replace hand brakes is true.  When recharging from an emergency application on the side of a heavy grade,  you would still need to apply enough hand brakes to hold the train until the brake system is fully charged.  

It would also be necessary to manually release and disable the parking brake when switching without air connected.  Which happens frequently in classification yards.   Since it seems to operate off of brake pipe pressure, and not auxilary reservoir pressure. 

Jeff 

 

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Posted by tree68 on Tuesday, April 26, 2022 10:10 PM

jeffhergert
That it wouldn't replace hand brakes is true.  When recharging from an emergency application on the side of a heavy grade,  you would still need to apply enough hand brakes to hold the train until the brake system is fully charged. 

Seems like that would negate the whole concept as a solution for the runaway in question.  

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Posted by Euclid on Wednesday, April 27, 2022 8:07 AM
According to this from the TSB accident report on the Field, BC runaway wreck, there is no need to apply any hand brakes. 
 
It says an engineer would have to perform a “release and catch operation” and set retainers –or- the pneumatic control module.  Apparently the retainers would hold the train as the parking brakes released at the minimum brake pipe pressure.
 
I assume that a “release and catch operation” means that the automatic parking brakes would release before the trainline is fully charged, and so the train would begin to run away.  Then the recharging of the trainline would continue until fully charged.  Then a brake application is made to regain control of the train.  That strikes me as risky, but maybe I am misinterpreting it. 
 
In any case, it continues to say it would be necessary to set retainers—OR—the pneumatic control module …. If the parking brake is equipped with that feature.
 
So maybe setting retainers eliminates the transition phase of runaway during the final brake pipe recharging after the parking brakes are automatically released at the earlier stage of recharge; at which point trainline pressure would be inadequate to provide sufficient braking if an application were made at that trainline pressure. 
 
From Transportation Safety Board report                        page 172
 
 
2.7.1 Automatic parking brakes
 
Conventional hand brakes must be applied manually on individual cars on a train. This task is time-consuming and labor-intensive.
 
Automatic parking brakes, by comparison, are applied and released automatically on all cars at once based on a train’s brake pipe pressure, and therefore can secure a train in a very short time without manual intervention by train crews.
 
On a train equipped with automatic parking brake technology, as soon as the brakes are applied in emergency, depleting the brake pipe pressure, the automatic parking brakes engage, which fully secures the train on the mountain grade indefinitely, regardless of BCP loss due to leakage.
 
The automatic parking brake eliminates the need to set hand brakes on a train. However, once ready to get the train moving again, an LE would still need to perform a release and catch operation, and therefore it would still be necessary to apply retainers (or the pneumatic control module, if the automatic parking brake was equipped with this feature) on some of the cars.
 
Automatic parking brakes can be configured for use on both truck-mounted and body mounted brake cylinders, and they can be retrofitted on existing freight cars with no need for modifications to the air brake system.
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Posted by jeffhergert on Wednesday, April 27, 2022 9:52 PM

I read something about the possibility of being able to keep the automatic parking brake engaged even as the train line was recharged.  (I checked both manufacturers but I couldn't find a lot of information easily.)  I get the impression that it would be akin to setting up retainers.  Someone has to walk along the train and manually override the automatic release function on a sufficient number of cars to hold it while recharging.  Then once the system is recharged place them back into automatic mode.  That might be the function of the pneumatic control module that is mentioned.  

Possibly the pneumatic control module might also have an option for switching without air.  To keep it from engaging when there is no air present in the brake pipe.

Jeff

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Posted by Shadow the Cats owner on Thursday, April 28, 2022 11:08 AM

They could salve that by doing something like a pivot hooked up to what was the bleed rod.  Pull it out for switching in for setting of the brakes.  The challenges aren't impossible to overcome.  

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Posted by BaltACD on Thursday, April 28, 2022 11:35 AM

jeffhergert
I read something about the possibility of being able to keep the automatic parking brake engaged even as the train line was recharged.  (I checked both manufacturers but I couldn't find a lot of information easily.)  I get the impression that it would be akin to setting up retainers.  Someone has to walk along the train and manually override the automatic release function on a sufficient number of cars to hold it while recharging.  Then once the system is recharged place them back into automatic mode.  That might be the function of the pneumatic control module that is mentioned.  

Possibly the pneumatic control module might also have an option for switching without air.  To keep it from engaging when there is no air present in the brake pipe.

Jeff

In the runaway whose TSB Report has been linked into this thread.  At the time the train began its roll it had 75% of its cars with the Retainer Valve set to the high pressure position by the Conductor of the original crew.  These were set after the Emergency Brake Application done by the original engineer to stop the train when he detected it moving faster than instructions for the territory allowed.

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Posted by Euclid on Thursday, April 28, 2022 1:51 PM

BaltACD
In the runaway whose TSB Report has been linked into this thread.  At the time the train began its roll it had 75% of its cars with the Retainer Valve set to the high pressure position by the Conductor of the original crew.  These were set after the Emergency Brake Application done by the original engineer to stop the train when he detected it moving faster than instructions for the territory allowed.

As I recall, it was the replacement crew that had a meeting and decided to make the brake recovery by setting retainers rather than setting handbrakes. 
 
The first crew had made an emergency application to stop the train.  That original emergency application continued to hold for some time, and was holding while the replacement crew was meeting to decide on the method of recovery. 
 
I don’t recall how far they got into the setting of retainers.  But as the replacement engineer and brakeman were waiting on the engine while the conductor was out working the train, the original emergency application released and the train began to roll away.  Had the replacement crew decided to set handbrakes, there is a good chance that the train would have remained secure. 
 
But the brake cylinder packing cups were leaking.  This caused the emergency application to leak off; and it would also have caused the setting of retainers to have had no effect. 
 
So the core problem was cylinder packing cups being too old, in weather that was too cold.  They lost their ability to make a seal under those conditions. 
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Posted by BaltACD on Thursday, April 28, 2022 2:12 PM

Euclid
 
BaltACD
In the runaway whose TSB Report has been linked into this thread.  At the time the train began its roll it had 75% of its cars with the Retainer Valve set to the high pressure position by the Conductor of the original crew.  These were set after the Emergency Brake Application done by the original engineer to stop the train when he detected it moving faster than instructions for the territory allowed. 
As I recall, it was the replacement crew that had a meeting and decided to make the brake recovery by setting retainers rather than setting handbrakes. 
 
The first crew had made an emergency application to stop the train.  That original emergency application continued to hold for some time, and was holding while the replacement crew was meeting to decide on the method of recovery. 
 
I don’t recall how far they got into the setting of retainers.  But as the replacement engineer and brakeman were waiting on the engine while the conductor was out working the train, the original emergency application released and the train began to roll away.  Had the replacement crew decided to set handbrakes, there is a good chance that the train would have remained secure. 
 
But the brake cylinder packing cups were leaking.  This caused the emergency application n to leak off; and it would also have caused the setting of retainers to have had no effect. 
 
So the core problem was cylinder packing cups being too old, in weather that was too cold.  They lost their ability to make a seal under those conditions. 

In reading the TSB report - the train started moving 32 minutes after the Relief Crew boarded the train.  The Relief Crew was waiting of MofW that was doing snow clearance ahead of the train to report clear of the train.  Retainers were set by the original crew, who would not have working time left by the time the retainers were set, thus the Relief Crew was ordered.  Both crews had talked to the Trainmaster about the procedures the Trainmaster wanted used to move the train.  The original crew talked to him by telephone/radio and the Relief crew talked to him in person at their on duty point.

My experiences on the mountain territory that I have supervised lead me to feel that 'retainers/release/recharge' is a very risky procedure to have a train recharge its brake trainline on a descending grade.  Secure the train with HAND BRAKES and then go about recharging it.  After the trainline is fully recharged, make a service application of the brakes and then begin releasing hand brakes - retainers can be set if desired.  When the Conductor returns to the head end the train can proceed with brakes available to control speed.

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Posted by Overmod on Thursday, April 28, 2022 3:18 PM

In my opinion [note: as a non-PE and a non-railroader] the TSB 'engineers' and to some wider extent the Canadian engineering community associated with the reported system don't really appreciate what a parking-brake system for this purpose has to involve.

(1) It has to REPLACE the tying down of x large number of cars with manual handbrakes...

(2) When engaged, it has to completely SUBSTITUTE for the train's worth of applied manual securement.

(3) It must do this effectively 'in perpetuity', until consciously and non-accidentally released by a nontrivial action by whoever is monitoring or in control of the air brake system

(4) It must not be released unless and until the air-brake system is fully recharged, functional, and ready to be applied to correctly control the train.  (This applies also to having dynamic brakes ready to act, if possible from zero axle rpm)

Some cockamamie system that relies on line pressures in a one-pipe system, or worse, having to 'notch' with pressure impulses, may be cute in terms of adding something to a pressure-maintaining system, but as Jeff notes pretty cogently you wouldn't want that sort of action on the precise train and conditions in the Field wreck.  And as I think Zug noted a few years ago, all the then-current parking brakes (for locomotives) that actually worked were motored on and off... I remember the issues with the 'parking brake' on the GE at Lac Megantic and shudder at the idea that would ever be considered part of train securement.

What this might involve is a kind of incremental 'stalking horse; to modular ECP adoption.  A motorized parking brake will need a battery, which will need a charging system and some sort of 'trainlined' monitoring and control to make sure all the little devices are on, off, or deflicted.  All these could be rather easily provided by the 220V through harness used to make one-pipe cars compatible with an ECP installation, something comparably cheap to install and keep maintained, and easy to field-test and field-repair.

Then, if you have individual cars that have had the "optional ECP" equipment installed at their brake system, which cost mere thousands per car years ago and less if mandated or government-subsidized, full ECP involves only a few field conversions on the harness connections in addition to the connections at the valves, which is supposed to be likewise easy in the field and involve only a few minutes' time...

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Posted by Euclid on Friday, April 29, 2022 9:34 AM

Overmod
Overmod wrote the following post 18 hours ago: In my opinion [note: as a non-PE and a non-railroader] the TSB 'engineers' and to some wider extent the Canadian engineering community associated with the reported system don't really appreciate what a parking-brake system for this purpose has to involve. (1) It has to REPLACE the tying down of x large number of cars with manual handbrakes... (2) When engaged, it has to completely SUBSTITUTE for the train's worth of applied manual securement. (3) It must do this effectively 'in perpetuity', until consciously and non-accidentally released by a nontrivial action by whoever is monitoring or in control of the air brake system (4) It must not be released unless and until the air-brake system is fully recharged, functional, and ready to be applied to correctly control the train.  (This applies also to having dynamic brakes ready to act, if possible from zero axle rpm)

 

According to the claims by the two listed manufacturers and the TSB report, your requirements #1-3 are fulfilled.  The automatic parking brake sets on all of the cars that are equipped with it.  It does not actually set the brakes.  It only sets a lock for brakes which have already been set by an emergency application of the air brakes. 
 
So the locks of the automatic parking brakes are moved from released to locking position due to a drop of trainline pressure.  Then, after the emergency application has applied the full maximum braking pressure available from the automatic air brakes, the parking brakes locks engage mechanically with the brake cylinder hollow rod and prevent it from retracting.  This mechanically locks the cylinder against releasing its force against the brake shoes and rigging, and does so in perpetuity. 
 
What the system does not fulfill is your requirement #4.  Because the automatic parking brake release is triggered by the trainline pressure rising to some point, that point must be lower than fully recharged trainline pressure.  Ideally that parking brake release pressure would be so high that it would produce nearly 100% brake shoe force if the brakes were applied by air.  But if you make that release point say only 1 psi less than full recharge, that “barely triggering” unlock range might let some of the parking brakes to fail to unlock and hang onto their full mechanical locking set. 
 
So to give more range to the triggering of the unlocking, they lower the required train line pressure at which unlocking is triggered.  But to extent the unlocking pressure is lowered, that will also reduce the maximum pressure available for a brake application, if one is needed.  And yet an application is needed to hold the train until the trainline is fully recharged.  In my opinion, not being able to accomplish that is the fatal flaw with this parking brake.  
 
The manufacturers of this type of parking brake recommend getting around this problem by setting enough retainers to hold the train as the trainline is recharged.  So the overall theory is that the entire task of setting maybe up to 100 handbrakes to secure a train is completely eliminated.  However, it is replaced by a new task of setting enough retainers to offset the total release of parking brakes before the trainline is fully recharged.  While this new task of setting retainers is not as large as the task it replaces of setting handbrakes, the new requirement to set retains is still considerable—besides adding the new problem of being unable to fully recharge the trainline before the parking brakes are released.  Then the question also becomes:  “How many retainers do you set?”
 
The TSB refers to this problem in general as requiring an engineer to perform a “RELEASE & CATCH” operation.  I assume this refers to allowing the rising trainline recharge pressure to trigger a full release of the parking brakes before the trainline has been sufficiently recharged to make an air brake application capable of holding the train on the grade. 
 
So this “release” of RELEASE & CATCH leaves the train completely unsecured on the grade.  So it will start to roll downhill.  As it does so, the recharging will continue to build trainline pressure to the point where a service application can be made to get the gravity-accelerating train under control.  That would be the “catch” of the RELEASE & CATCH operation. 
 
Apparently, this precarious situation between RELEASE and CATCH is intended to be offset by the setting of retainers.  I would think that under these conditions, one would be prudent to set retainers on all cars in the train.  You would never know how many retainers would be required until a full release has occurred, and then is too late to set more retainers.  If you set all of the retainers, then there is nothing more you can do; unless you want to set 30 handbrakes just to play it a little safer.   Maybe set 60 handbrakes, just to be sure. 
 
One benefit of this automatic parking brake is that when set, it applies maximum brake shoe pressure, whereas it is widely recognized that the pressure provided by handbrakes varies according to how much effort the trainman makes, and also how good the mechanical condition of the brake is.  The rules only say to apply them, but not how tightly. 
  • Member since
    September 2003
  • 21,669 posts
Posted by Overmod on Friday, April 29, 2022 1:21 PM

I think part of what unnerves me is that they're proposing a mechanical lock on an applied foundation, and trusting that if the air behind the set leaks off, the foundation won't move.  And if the foundation is not fully-enough applied the lock will not engage.  There are maintenance and slack assumptions in there that I don't fully trust.

Remember that the system has to work effectively and reliably a decade from now, on cars like those Bob Smith has repeatedly described...

  • Member since
    April 2016
  • 1,447 posts
Posted by Shadow the Cats owner on Friday, April 29, 2022 7:37 PM

After reading the PDF of the 2 systems in it the Wabtec has the best possible design.  Allows for release for air less switching and maintenance with a simple flip of a lever yet when tripped after an emergency stop can't even be released by the crew until they have a minimum of 45 psi in the airline.  This is 25 psi more than a retainer has at high settings and the way it is designed can be retrofitted into all existing cars fairly easily.  

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