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Pennsy Knew Something About Railcar Bogies

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Pennsy Knew Something About Railcar Bogies
Posted by SD60MAC9500 on Tuesday, December 28, 2021 7:20 PM

The Pennsy knew a little something approximately 90 years ago. They created an experimental bogie which was ahead of its time (here's a link to view it). You'll notice it has an inside frame instead of the curent outside frame which is currently the standard. Tapered roller bearings were just coming onto the scene, and this bogie had them albeit axle equipped. However industry wide adoption had not taken place. 

Fast forward to 2021.. Tapered roller bearings are the norm and anything else is uncivilized. 90 years ago Pennsy knew lighter bogies were a benefit. Looking at the truck above you'll notice the decreased bolster size. Which tends to be one of the heavier components in a bogie. Back in 2019 a small startup named Advanced Truck Systems created a newer concept of the inframe bogie. The difference is the ATS bogie is a 2-piece bogie, versus today's and Pennsy's experimental 3-piece.

A 2-piece bogie holds many advantages over the current design. Better curvability, tracking, lighter weight for greater net capacity, and cheaper construction.

I guess the old saying holds true in all facets of life. There's nothing new under the sun.

 

Rahhhhhhhhh!!!!
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Posted by Flintlock76 on Wednesday, December 29, 2021 9:17 AM

Interesting!

I wonder if the sheer expense of re-equipping compounded with the Great Depression caused the PRR to shelve the idea?  It seems like it had real promise.

Or may be it was just ahead of it's time?

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Posted by adkrr64 on Wednesday, December 29, 2021 9:42 AM

Those designs would certainly make brake shoe inspections a lot easier. On most freight trucks today, the brake shoes are almost completely obscured by the truck frames.

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Posted by bogie_engineer on Thursday, December 30, 2021 11:16 AM

Agree about the brake shoe advantage of the inboard bearing truck but there's disadvantages too. One is roll stiffness and damping of the suspension - with the springing inboard of the wheels there is much lower roll stiffness for a given vertical stiffness. This can be made up with supplemental roll stiffness devices but that's an added complication. Another is wayside hot bearing detectors, to my knowledge they are all aimed at the bearing outboard of the rails. The AAR standard S-3007, in section D, defines at target area for the detector outside the wheel so any inboard design could not comply as currently written and would require an investment by the RR's to add inboard detectors. I am guessing all inboard bearing passenger car trucks have onboard bearing temperature detection systems to get around this, and I suppose with all the work done to add monitoring systems to freight cars that could be done here.

I'll add a rant about what I observed during my 3 years working on freight car truck design at ASF-Keystone. When a company develops a proprietary design for a new truck or component, the AAR stalls their approval of that device for interchange until a competing design is available to be able to pit suppliers against each other to get leverage and the lowest price. The biggest I saw was the articulated connector ASF developed for stack cars - it was such a great innovation the RR's didn't wait for AAR approval and handled it by inter-line agreement rather than wait for AAR to write a standard and grant approval for interchange. Same with yaw dampers. You can be sure AAR would not approve an new inboard bearing freight car truck for years, maybe decades.

Dave

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Posted by SD60MAC9500 on Thursday, December 30, 2021 9:08 PM

Yes electronic monitoring of the axle bearings is in order for the ATS truck. For as much as the AAR touts the rail industry and its benefits. Somewhat surprising to hear them holding back progress on connectors, advanced trucks, and suspension systems... 

Rahhhhhhhhh!!!!
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Posted by tdmidget on Thursday, December 30, 2021 11:53 PM

Pretty sure they knew that they are called trucks. Bogey as in railroad use is British. Bogey as in the wheels on a tank refer to two wheels, not four.

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Posted by SD60MAC9500 on Saturday, January 1, 2022 7:16 PM

tdmidget

Pretty sure they knew that they are called trucks. Bogey as in railroad use is British. Bogey as in the wheels on a tank refer to two wheels, not four.

 

How do you know I'm not British?.. All of us who speak English understand words are and can be interchangeable .. 

By the way make sure you email Amsted Rail and tell them the same thing... They are trucks not bogies.....

Rahhhhhhhhh!!!!
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Posted by zugmann on Saturday, January 1, 2022 7:22 PM

tdmidget
Pretty sure they knew that they are called trucks. Bogey as in railroad use is British. Bogey as in the wheels on a tank refer to two wheels, not four.

I've heard bogies used here, too.  Mostly with the old triple crown stuff, but it's not a complete foreign word on American RRs. 

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

The opinions expressed here represent my own and not those of my employer, any other railroad, company, or person.t fun any

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Posted by bogie_engineer on Saturday, January 1, 2022 8:16 PM

At EMD, truck and bogie are used interchangeably. One recent group manager insisted calling it the "Bogie Group". Didn't manner to me, understood either way.

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Posted by SD70Dude on Saturday, January 1, 2022 8:57 PM

I read and watched enough 'Thomas the Tank Engine' in my younger years to be familiar with the British names for things.  

I wonder if the radial steering part of the ATS design owes anything to Mr. Goding's work?

Greetings from Alberta

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Posted by bogie_engineer on Sunday, January 2, 2022 10:08 AM

SD70Dude

 

I wonder if the radial steering part of the ATS design owes anything to Mr. Goding's work?

 

No, this appears to simply have rubber shear pads at the bearing adapters allowing some axle motion to steer itself, with steering arms coupling the axles. This is really the same as an AAR M-976 truck re the shear pads with steering arms based on List design. The big advantage of the ATS design is the high warp stiffness compared to a 3-piece truck which limits parallelogramming of the truck.

 

Corrected re steering arms.

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Posted by 7j43k on Sunday, January 2, 2022 10:15 AM

Here's a photograph of one of these trucks:

 

 

It's over two years old.  I haven't found any info on them being tested under a railroad car, yet.

Nor do I find a company website, containing further information (like truck weight).

Looking at the photo, I'm wondering what the brake beam assembly (in yellow) pivots on.  It appears in the photo that it's not even attached to anything.

Here's a drawing of the truck:

 

 

No brake beams are present.  I also see what looks like a rubber air spring bag.  Or whatever it's called.  Is that acceptable on a freight truck?

Ed

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Posted by bogie_engineer on Sunday, January 2, 2022 11:10 AM

The spring between the bolster and sideframe looks to me to just be a rubber spring with a shape to give it a lower stiffness when unloaded and a much higher stiffness when compressed an inch or so. The bolster slides against the car bottom on plastic pads where the side bearings would normally be which gives it high friction yaw damping for stability. It looks to have steering arms attached to the bearing adapters that connect in the center under centerbearing like the Harold List truck which was licensed to Dresser as the DR-1 then later to ASF as the AR-1 when they bought Dresser. It's not visible but I think each sideframe has member going transversely across to the opposite sideframe which creates the warp stiffness. The sideframes can pitch independently providing wheel load equalization like a 3-piece truck. 

Putting the rubber spring directly under the bolster end with the sliding wearplate directly above it was taken from a patent I got while at ASF seen here:

https://pdfpiw.uspto.gov/.piw?Docid=05438934&homeurl=http%3A%2F%2Fpatft.uspto.gov%2Fnetacgi%2Fnph-Parser%3FSect1%3DPTO2%2526Sect2%3DHITOFF%2526p%3D1%2526u%3D%25252Fnetahtml%25252FPTO%25252Fsearch-bool.html%2526r%3D1%2526f%3DG%2526l%3D50%2526co1%3DAND%2526d%3DPTXT%2526s1%3D5,438,934.PN.%2526OS%3DPN%2F5,438,934%2526RS%3DPN%2F5,438,934&PageNum=&Rtype=&SectionNum=&idkey=NONE&Input=View+first+page

This removes the vertical bending load on the bolster allowing a very lightweight design.

The odds are against the ATS truck being a marketing success given the RR's don't buy many cars and give no credit to the car owner for having a superior performing truck. So any cost extra above a standard M-976 truck has to be balanced against any weight savings for greater capacity or wheel life improvement the car owner sees.

Dave

 

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Posted by 7j43k on Sunday, January 2, 2022 11:25 AM

bogie_engineer

The odds are against the ATS truck being a marketing success given the RR's don't buy many cars and give no credit to the car owner for having a superior performing truck.  

 

Reminds me of the reasoning for applying roller bearings first to freight cars that stayed on-line:  the owning railroad got the benefits, rather than some OTHER railroad (when the car was off-line).

Will ANYONE buy these?  I'm sure the designers and builders of these would like to get some monetary return, perhaps enough to break even.

 

Ed

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Posted by Flintlock76 on Sunday, January 2, 2022 3:36 PM

I don't know, the first thing that comes to mind when I hear bogie is this:

https://www.youtube.com/watch?v=rEWaqUVac3M  

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Posted by SD60MAC9500 on Sunday, January 2, 2022 4:24 PM

Flintlock76

I don't know, the first thing that comes to mind when I hear bogie is this:

https://www.youtube.com/watch?v=rEWaqUVac3M  

 

The Bogey in Golf - Definition, History and What It Means for Your Golf  Score

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Posted by Paul of Covington on Sunday, January 2, 2022 9:38 PM

Flintlock76

I don't know, the first thing that comes to mind when I hear bogie is this:

https://www.youtube.com/watch?v=rEWaqUVac3M  

 

   I completely missed your point!  I watched the whole clip waiting for any mention of anything train-related, then it hit me.  (I'm not much of a movie fan.)

_____________ 

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Posted by gmpullman on Wednesday, January 5, 2022 8:59 PM

SD60MAC9500
I guess the old saying holds true in all facets of life. There's nothing new under the sun.

The P-Company was also learning a few things about articulated train-sets, too:

 PRR_P70-2 by Edmund, on Flickr

Eliminating two vestibules on these paired P70s increased seating capacity, too.

I don't recall which stack of "stuff" I have the further information buried in. If I find it I'll update.

Obviously, someone in the PRR hierarchy didn't go along with the experiment.

The "Budd Truck" didn't seem to catch on, either.

 PRR_Budd-truck_P70 by Edmund, on Flickr

They almost look like something designed by Buddy-L!

Paul of Covington
(I'm not much of a movie fan.)

Humphrey Bogart, AKA Bogie (and Bacall) a long-standing nickname for the Hollywood star.

Regards, Ed

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Posted by Flintlock76 on Wednesday, January 5, 2022 9:14 PM

Paul of Covington
 I completely missed your point!  I watched the whole clip waiting for any mention of anything train-related, then it hit me.  (I'm not much of a movie fan.)

That's OK, sometimes it takes me a while to get the point, or a joke.  But you got it, that's what matters. 

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Posted by Flintlock76 on Wednesday, January 5, 2022 9:16 PM

Paul of Covington
 I completely missed your point!  I watched the whole clip waiting for any mention of anything train-related, then it hit me.  (I'm not much of a movie fan.)

That's OK, sometimes it takes me a while to get the point, or a joke.  But you got it, that's what matters. Personally I'm not much of a current movie fan, the last one I saw was "1917."  The rest of the stuff they put out now doesn't interest me at all, I'd rather watch the classics.

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Posted by rdamon on Wednesday, January 5, 2022 9:29 PM

My mind was on golf ....

 

https://www.youtube.com/watch?v=MCvgMNnM3OA

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Posted by BaltACD on Wednesday, January 5, 2022 9:32 PM

I recall Bogie's at 12 O'clock High

Never too old to have a happy childhood!

              

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Posted by Overmod on Thursday, January 6, 2022 1:50 PM

BaltACD
I recall Bogie's at 12 O'clock High

But did he graduate or did he have to get a GED? Laugh

Bomber crews would have called them 'bogeys'... if you could tell the spelling from the language on TV.

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Posted by BaltACD on Thursday, January 6, 2022 5:34 PM

Overmod
 
BaltACD
I recall Bogie's at 12 O'clock High 

But did he graduate or did he have to get a GED? Laugh 

Bomber crews would have called them 'bogeys'... if you could tell the spelling from the language on TV.

I have yet to see the spelling in a pronounced word.

Never too old to have a happy childhood!

              

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Posted by Erik_Mag on Thursday, January 6, 2022 11:46 PM

I think OM's right... Most of the written accounts I've about the air war in Europe used "bogey" for unidentified aircraft.

Had a radom thought about confusing "Bogie" with "Burgie" (the latter as in beer, though could refer to another Erik from the forum's past).

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Posted by Overmod on Saturday, January 8, 2022 9:58 AM

Isn't that other guy 'Bergie'?

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Posted by Erik_Mag on Sunday, January 9, 2022 11:04 PM

Yep, though pronunciation is close...

I ran across an article on the Semi-Automatic Ground Environment, where "bogey" was used as a short hand for unidentified aircraft.

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Posted by SAMUEL C WALKER on Friday, January 14, 2022 12:49 PM

Can current freight trucks operate at sustained speeds 90 to 110 mph? Or,would there need to be a different design? Could current designs bear sustained speeds of 80 to 90 mph?

 

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Posted by Overmod on Friday, January 14, 2022 1:34 PM

Interestingly, early-'70s three-piece trucks with appropriate detail design ran quite happily on the Super C, which reached up to the lower end of your speed range.

A great deal of careful work into high-speed 3-piece suspension, improving ride quality and damping, was done in the '50s by Chrysler (commercialized by Symington IIRC) and others.  

A problem that occurs at high speed is 'lozenging', where play or lost motion develops in the longitudinal contact surfaces between the sideframes and bolster.  This allows skew motion of the sideframes, tipping up on the bearing seats, and this is difficult to damp externally without expensive and exposed equipment.  At one point, privision was made for x-bracing, pinned to brackets on the underside of the sideframes, to prevent this effect -- I have seen the sideframes on intermodal equipment but have never seen one with the actual bracket installed... Whistling 

Likewise, there needs to be a guarantee if smooth rotation of the truck on the center bowl and side bearings, while effectively and progressively restoring truck-frame rotation when encountering track roughness at high speed.

There is much to be said for a good modern radially-steered truck, but it has to have the relative foolproof simplicity and ease of inspection and maintenance of improved three-piece trucks.  That has not quite happened yet; I have heard conspiracy theories that AAR et al. will not approve a new truck for interchange until multiple companies manufacture it, and replacement components for it.

So far, any attempt to actually ship interchange freight at above 79mph in the modern era has failed to thrive.  With the advent of PSR-style operation, the necessary superelevation and track maintenance for freight on 110mph track cannot be justified by increased profitability, either in rates that can be demanded or in increased equipment utilization.  I have found this tendency deplorable since the early 1970s... but there it is.

 An interesting alternative that came to a head around the end of the 20th Century was the achievement of 315K interchange cars that would not ruin railhead steel or wreck track geometry -- the perceived solution was three-axle freight trucks.  These were actually designed up to the point of marketability, and remain potentially attractive for a number of uses that have not quite developed here yet -- if you can track down the current owner of the intellectual property and design drawings!

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Posted by SD60MAC9500 on Friday, January 14, 2022 5:29 PM
 

Overmod

 

An interesting alternative that came to a head around the end of the 20th Century was the achievement of 315K interchange cars that would not ruin railhead steel or wreck track geometry -- the perceived solution was three-axle freight trucks.  These were actually designed up to the point of marketability, and remain potentially attractive for a number of uses that have not quite developed here yet -- if you can track down the current owner of the intellectual property and design drawings!

 

I have heard going to 38" wheels will be the solution for 315K.

 
 
Rahhhhhhhhh!!!!

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