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Why Do Rails Buckel?

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Posted by Flintlock76 on Saturday, July 20, 2019 10:41 AM

Organophosphorus compounds.  The first things I think of when I see the term are "Tabun," "Sarin," and "Soman."  Scary stuff indeed! 

Although I do know they had their origins in insecticide research.

Anyone remember chlordane?  Dad used it around the house to kill bugs and swore by the stuff.  Dad ALWAYS followed the directions for its use and never had a problem with it.  Too bad a lot of people didn't, it was a good product. 

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Posted by Overmod on Saturday, July 20, 2019 9:51 AM

Flintlock76
I was hoping the "diazinon" joke wouldn't go over anyone's heads!

It did take a moment.  Coulda have been spell check ... then I remembered you need to be a Hogwarts graduate to use it here.

It is an indication of how far Harvard has declined that we don't have a 'companion volume' to "Bored of the Rings" for at least some of the Potter saga.  Organophosphorus compounds and ISAN names would loom large in such a work, I think.

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Posted by Flintlock76 on Saturday, July 20, 2019 9:18 AM

Overmod

 

 
Flintlock76
I'll have to run out to Diazinon Alley and get some more!

 

That's pretty funny, although Ms. Rowling might not approve.

 

Can't imagine why she'd get "bugged" about it, she's rich enough!  Wink

PS: You gents NEVER disappoint me!  I was hoping the "diazinon" joke wouldn't go over anyone's heads!

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Posted by tree68 on Saturday, July 20, 2019 8:59 AM

Miningman

Can we fix the Title to 'Buckle' .. we look like a bunch of illiterates. 

That's on the OP.

LarryWhistling
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Posted by ChuckCobleigh on Saturday, July 20, 2019 2:10 AM

Flintlock76
I DO have a Philosopher's Stone laying around somewhere...

I bet the philosopher screamed when the passed it!Crying

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Posted by Miningman on Saturday, July 20, 2019 2:03 AM

Can we fix the Title to 'Buckle' .. we look like a bunch of illiterates. 

 

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Posted by Overmod on Saturday, July 20, 2019 12:52 AM

Flintlock76
I'll have to run out to Diazinon Alley and get some more!

That's pretty funny, although Ms. Rowling might not approve.

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Posted by selector on Saturday, July 20, 2019 12:06 AM

I put Diazinon and Malathion right up there with creosote.  Three things essential for the outdoorsy man who wants to keep his timbers longer and his plants the same.

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Posted by Flintlock76 on Friday, July 19, 2019 9:37 PM

Phlogiston!

Holy smoke, I haven't thought about phlogiston in years!  Probably when I used my last batch of it!  Thanks for reminding me Selector!  I'll have to run out to Diazinon Alley and get some more!

I DO have a Philosopher's Stone laying around somewhere...

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Posted by BaltACD on Friday, July 19, 2019 9:10 PM

The weak point will be found!

Remember - the passage of a train will act like a vibrator on the entire track structure - rail, fastenings, ties, ballast, sub-grade.

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Posted by Euclid on Friday, July 19, 2019 9:03 PM

Heated rail can expand, and if contrained end to end, up and down, and side to side; and it can thus expand without getting any longer, wider, or taller. 

Or look at it this way.  You can contrain a rail side to side and up and down; and then apply opposing force to each and make the rail get shorter. 

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Posted by Semper Vaporo on Friday, July 19, 2019 8:43 PM

Rails buckle because if they didn't their pants would fall down.

Oh wait... No... Um...

Rails buckle because if the cops stop them they will get a ticket for not buckling.

Oh wait... No...  Um...

Assume you have 1000 feet of rail that is perfectly fastened down at each end such that the ends cannot move.  Further assume the rail is perfectly constrained on the sides such that it cannot move sideways.

Then assume the rail has been cut exactly in half and a hinge installed between the two halves.

If the rail expands, the only thing that can happen is for it to compress or hinge in the middle and raise up off the ground ("Tenting").

Assumming the rail halves do not bend in the vertical direction (sag) but each half remains perfectly straight, how high will the center raise up from the ground if the rail expands by 1 inch?

 

Semper Vaporo

Pkgs.

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Posted by BaltACD on Friday, July 19, 2019 6:52 PM

tree68
I've read that rails in compression will actually expand in the cross section, at least until they can't.  Then they expand longitudinally, resulting in "sun kinks."

I think someone mentioned that the roadbed helps keep the kink problem in check, until it can't.

When CWR is laid, they try to do it at a "neutral" temperature.  When the ambient temperatures get too far off that mark, there will be problems with breaks and pull-aparts (cold), and kinks (heat).

Either situation will often result in slow orders.  Visitors to one of the rail cams today were wondering why everything seemed to be running slow - that was likely one reason.

CSX Heat Orders, when issued are in effect from 1300 to 1900 - ie. the hottest part of the day.

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Posted by Overmod on Friday, July 19, 2019 6:52 PM

Flintlock76
So, what's the answer to the problem?

MC and others will have more careful details.  But, basically:

1) Determine the 'average' temperature (weighted with respect to severity; most track can handle much more 'compression' than tension, and rail metallurgy can get strange with age in very cold weather).  Call this the 'neutral temperature' and make all your rail lengths and joints relative to this temperature.

2) Be sure your structure is as 'restrained' as your budget for track allows.  Rail anchors, good ballast shoulders, ballast dressed right up to top-of-tie height, keep the ballast clean and well-drained, etc.

3) Overall adjustment is made with certain points 'variable' at different times of the year; you make adjustment here (I believe more by cutting out and welding in sections than providing variable-length precision bolted sections, but I defer to professionals) and the accommodation handles the intermediate expansion in the 'rest' of the sections of the track structure.

4) Have people ready to respond quickly and knowledgeably when problems are detected, or expected, and give them the knowledge, the tools, and the support to act wisely and well to make adjustments when things look like getting 'extreme'.

The science of LWR has been developing at least since D&H started the first practical use of 1440' (I think it was) sections, if memory serves me in the 1930s.  It's an interesting field, and I have had the privilege of knowing a number of experienced experts over the years.

BTW, you might think that some form of slab track with very robust longitudinal constraint of rail movement would be a 'better' answer than a bunch of ties restrained by tamped ballast.  In some respects it can be.  But it is a much more expensive initial solution, and an even more expensive one to make fine-tuning modifications on should those be necessary.

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Posted by tree68 on Friday, July 19, 2019 6:41 PM

I've read that rails in compression will actually expand in the cross section, at least until they can't.  Then they expand longitudinally, resulting in "sun kinks."

I think someone mentioned that the roadbed helps keep the kink problem in check, until it can't.

When CWR is laid, they try to do it at a "neutral" temperature.  When the ambient temperatures get too far off that mark, there will be problems with breaks and pull-aparts (cold), and kinks (heat).

Either situation will often result in slow orders.  Visitors to one of the rail cams today were wondering why everything seemed to be running slow - that was likely one reason.

LarryWhistling
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Come ride the rails with me!
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Posted by Euclid on Friday, July 19, 2019 6:40 PM

Metals are also elastic. If rails are heated up, they get longer, but if they are constrained as they are heated up, the growing length can be absorbed in the resulting compression of the rail to some extent.  This would be like compressing a coil spring. This is how welded rail deals with an expasion force that wants to make it longer. 

If you physically block that increase of length and also block the tendency for the rail to buckle due to its constrained expansion; the rail will simply absorb its growing length internally like compressing a spring. 

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Posted by selector on Friday, July 19, 2019 6:29 PM

caldreamer

I know rails buckle during heat waves, but I do not understand why.  Steel does not even start to get soft until he temperature is over 2000 degrees.  Mainline rail these days is at least 136 lbs or more per yard so it is pretty heavy.

 

The previous responders mean well, but they're quite wrong.  The truth is that all matter has something called 'phlogiston' in it.  It's sort of like the element we know as fire.  When rails heat up, the phlogiston is released and the opposite element, water, moves into the interstices between the molecules.  As you know, it's akin to dry and hard noodles in hot water; they eventually soften, and this makes the rails do all sorts of goofy things.

You're welcome. 

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Posted by Flintlock76 on Friday, July 19, 2019 6:25 PM

So, what's the answer to the problem?

Go back to 39' bolted rail?  Paint the rails white like the Italians do?  Or just live with it?  Is there even an answer?

Not trying to be funny, mind you.

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Posted by BaltACD on Friday, July 19, 2019 6:08 PM

Never too old to have a happy childhood!

              

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Posted by Overmod on Friday, July 19, 2019 5:56 PM

Consider for a moment how rails can be laid around curves ... or. more dramatically perhaps, how rail trains can possibly travel.

Then consider that most metals expand when heated, and that if a long thin strip held at the ends from expanding mechanically is heated enough, it will buckle either laterally or vertically.  These two things are what cause the 'sun kink'.

In the old days of 39' sectional rail that will fit in a gondola for transport, the expansion could be compensated by laying with a known 'gap' corresponding to temperature, and kink thereafter staved off by periodically loosening the bolts at the fishplates and letting the gaps close.  With the advent of continuous welded rail, accommodating the thermal expansion became progressively more difficult, with the use of rail anchors becoming essential not just for 'creep'.  Then along come flexible Pandrol-style rail holding systems that use spring tension to hold the rail in alignment but do little to restrain it longitudinally.

The usual buckling occurs when the rail is in compression and there is a spot failure of lateral support of some of the ties.  The compression relieves preferentially as the rails and ties physically shift to one side, usually not humping up because the structure is strongly 'constrained' by gravity in the vertical direction.

The opposite of this occurs in cold weather when the rail rather than 'stringlining' the track structure tends to cold-fracture and the ends pull apart, sometimes to a considerable distance.  Usually to fix this the rails are heated, either electrically or via a 'flaming rope', until they expand enough to bring the dressed ends together, at which point they are either temporarily bolted or field-welded.

When the Germans were researching track mechanics in the 1920s, they got the bright idea to 'accelerate' sun-kink testing by resistance heating the rails electrically at a fairly rapid rate, equally.  This had the startling effect of bowing the sample track off the ground, not at all what is observed in nature.

Meanwhile, as an amusing aside:  in the 1970s there was a contest in engineering colleges for the best use of asphalt in track structure.  Now as you might imagine there are precious few areas where the stuff has much use, but one of them is as a 'barrier layer' in the subgrade to keep drainage through the ballast from soaking through, and this has advantages when doing high-speed reconstruction or improvement of main lines ... provided you don't have so much heat soak that it reaches the asphalt and softens it, enough to facilitate the beginning of almost lubricated lateral excursion...  Once that happens, it can be amazing the extent of the carnage before it stops.

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Posted by BaltACD on Friday, July 19, 2019 5:46 PM

It is not about soft!  It is about expansion.

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Posted by AuTiger19 on Friday, July 19, 2019 5:40 PM

It’s not that the rail is getting soft, it’s that the rail is expanding.  Metals like to expand when the temperatures go up and get contract when the temps go down.  

 

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Why Do Rails Buckel?
Posted by caldreamer on Friday, July 19, 2019 5:18 PM

I know rails buckle during heat waves, but I do not understand why.  Steel does not even start to get soft until he temperature is over 2000 degrees.  Mainline rail these days is at least 136 lbs or more per yard so it is pretty heavy.

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