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Oil Train

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Posted by Euclid on Saturday, March 28, 2015 10:37 AM

BroadwayLion
 
Euclid
This approach to load sensing does indeed see very complicated and costly. It leaves me wondering why simply sensing the considerable difference in truck spring deflection would not be a lot simpler than the sophisticated strain gauge method shown in the link.

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Posted by dehusman on Saturday, March 28, 2015 10:30 AM

BroadwayLion
How is this costly?

 
Hold that thought.
 

IF you use automatic coulplers ala LION, this information would already be on the locomotive's computer via the conductors "paper work" and the brake setting can be adjusted from the conductor's computer screen.

So your automatic couplers not oly require a new car they require a new engine to pull the car, one that is equipped with the new couplers, air system, control system, computer interface, etc. etc.

As you mentioned its all possible.  The question is is the price worth the benefit?  So far the railroads have tried ECP and it has not worked well enough or had enough benefit compared to the cost to warrant a large scale trials, let alone conversion.

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Posted by BroadwayLion on Saturday, March 28, 2015 9:58 AM

Euclid
This approach to load sensing does indeed see very complicated and costly. It leaves me wondering why simply sensing the considerable difference in truck spring deflection would not be a lot simpler than the sophisticated strain gauge method shown in the link.

How is this costly?

You have a bathroom scale do you not? Maybe an electronic one? They got electronic scales all over the place, truck terminals, etc.

It would not even take that. The CR or the car knockers walk down the train before departing a terminal, a glance at the springs will tell him if the car is loaded or not, and from there it would be a matter of shoving a lever this way or that for a load or an empty, and moving on to the next car.

IF you use automatic coulplers ala LION, this information would already be on the locomotive's computer via the conductors "paper work" and the brake setting can be adjusted from the conductor's computer screen.

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Posted by BroadwayLion on Saturday, March 28, 2015 9:51 AM

Euclid
Load sensors for conventional braking require a battery power source, a wireless transmission, and apparently a battery charging means.

Yadda Yadda Yadda!

If you use couplers of LION, power sourse is a gimmie. Laser was only a quick example. An air bladder and gauge would work just as well, as has been on the subways for half a century or more.

How would electric brakes work, if not through an electrical connection between the cars. Even if no special coupler is used, it is a simple matter to MU the cars with a jumper. Look, if you are building better cars, then you *can* build them from the track up.

There *are* issues I have not considered, but once considered can be solved.

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Posted by BaltACD on Saturday, March 28, 2015 9:51 AM

While the derailment in this video is cause by a tornado, once the derailment happens, the resulting footage is indicatative of what happens to the inertia of a train, even with the brakes fully applied in emergency.

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Posted by Euclid on Saturday, March 28, 2015 9:48 AM
Dave,
How does the sensor unit work in the 100% mechanical load sensing system?
When I referred to the “finicky” pneumatic control, I was referring to what Paul mentioned regarding dirt causing problems, and assumed that this was in the pneumatic control element that would determine how much pneumatic power to provide to the brakes in differentiating between loads and empties.  I also assumed that this control element is added as part of the load sensor system.  I understand that the braking power is developed pneumatically in both ECP and conventional air brakes.
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Posted by Euclid on Saturday, March 28, 2015 9:31 AM
Paul,
Thanks for working those numbers.  I will have to ponder that, but one thing occurs to me.  Are you determining the number of cars derailed correlating with the length of those cars in relation to the stopping distance?  I wonder if there may be other factors such as the resistance effect of the derailing cars. 
As I understand it, you are comparing stopping distance of ECP brakes with or without the maximization of brake force appropriate for loaded cars.  If that is correct, what then happens if you compare ECP brakes to conventional air brakes with that same maximized braking for the loads; and then factor in the instant application of ECP brakes versus the timed propagation of conventional air brakes? 
I was reading this reference:
This approach to load sensing does indeed seem very complicated and costly.  It leaves me wondering why simply sensing the considerable difference in truck spring deflection would not be a lot simpler than the sophisticated strain gauge method shown in the link. 
But better yet, would be the load/empty switch to instantly convert the whole train between the two modes of braking. 
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Posted by dehusman on Saturday, March 28, 2015 9:15 AM

Euclid
Load sensors for conventional braking require a battery power source, a wireless transmission, and apparently a battery charging means. 

Not at all.  They can be 100% mechanical and operate automatically, for that one car.  That's how they were done in the past.
Considering these requirements, wouldn’t load sensors be simpler to execute with ECP brakes? 
Load detection would be simpler with a power source.  Glue a strain gauge on the centersill and viola', load sensor.  No moving parts but it does require power.  Electronics to interpret the gauge signal would also require power.  The next part would be an electro-pnuematic device to change the setting in the brake valve, which would also require electricity.  So far none of this requires any communication with any other car to work.  All it requires is hardware on the car and an electricity source.  No batteries required.  If the power source the fails then the train should go in emergency and should not release until the power is restored, the brakes are cut out or the brakes are set to conventional operation.
You would also not need a finicky pneumatic control to adust the brake pressure according to the load/empty status. 
Sure you would since the brakes are still air brakes, and still have an pnuematic brake valve.  Its just a different method drives the controls of the pnuematic brake valve.  It changes from air operated controls to electric operated controls.

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Posted by Paul_D_North_Jr on Saturday, March 28, 2015 9:06 AM

Euclid
The load/empty sensors would have to be reliable, but is this not possible?  How do these work when applied to cars with conventional air brakes?  Paul North mentioned unreliability relating to pneumatic components.  Are these components related to the pneumatic control of the conventional brakes, or are they part of the sensor itself? 
Load sensors for conventional braking require a battery power source, a wireless transmission, and apparently a battery charging means.  Considering these requirements, wouldn’t load sensors be simpler to execute with ECP brakes?  You would not need the wireless transmission or the battery power supply since these functions can be performed by the ECP control wire. 
You would also not need a finicky pneumatic control to adust the brake pressure according to the load/empty status. 

My understanding is that the load/ empty sensors and valves are strictly mechanical and pneumatic - no electric power required.  Again see Sec. 1.14.4 - Sensor Plates and Empty/ Load Devices of the TSB report. 
What clinched it for me was the paragraph under Fig. 4, which I summarize as follows: Of 9 cars examined - the accident car and 8 others in various locations across Canada, apparently selected at random - 5 were missing the sensor plates, and another 1 had a non-conforming replacement plate installed. 
So only 1 in 3 cars had a proper sensor plate - and this is in 2006, when the railroads were in good financial shape and car inspection is supposedly an important function, as are these parts. 
We wouldn't tolerate a 2/3 defect ratio in any other manufacturing or service industry - and this is supposed to be on a safety-critical component !  John Kneiling would have had a field day with this . . . Mischief
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Posted by BaltACD on Saturday, March 28, 2015 8:55 AM

Euclid
The load/empty sensors would have to be reliable, but is this not possible?  How do these work when applied to cars with conventional air brakes?  Paul North mentioned unreliability relating to pneumatic components.  Are these components related to the pneumatic control of the conventional brakes, or are they part of the sensor itself? 
Load sensors for conventional braking require a battery power source, a wireless transmission, and apparently a battery charging means.  Considering these requirements, wouldn’t load sensors be simpler to execute with ECP brakes?  You would not need the wireless transmission or the battery power supply since these functions can be performed by the ECP control wire. 
You would also not need a finicky pneumatic control to adust the brake pressure according to the load/empty status. 
 

The P in ECP is Pneumatic - which is where the brakes get their brakeing power - the EC just transmits the braking signal faster.  You still have to deal with the finicky aspects of pneumatic controls to realize your actual braking power.

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Posted by Paul_D_North_Jr on Saturday, March 28, 2015 8:54 AM

So that we may properly appreciate the effects of ECP and Net Braking Ratios on train stopping distances, let's look at a few numbers (as most of you know I am wont to do - but I'll spare you the lengthy derivations):  

Consider a train moving at a Velocity of 40 MPH = 58.8 ft./ second - call it 60 ft./ second for simplicity, with tank cars at an average length of 60 ft.

The stopping distance - ignoring reaction/ response and propagation time, which would be nil for an electronic system - and assuming the deceleration/ braking rate is essentially constant - is from basic physics:

Stopping Distance = 1/2 x Braking Rate (in ft. / second, squared) x Time to Stop (in seconds), squared

Knowing that the Time to Stop = Velocity / Braking Rate, and making that substitution, we get:

Stopping Distance = 1/2 x Velocity (in ft. / second), squared / Braking Rate (in ft. / second, squared)

Inserting the Velocity of 60 ft./ second, we start with:

Stopping Distance = 1/2 x 60 ft./ second x 60 ft./ second / Braking Rate (in ft. / second, squared)

Doing the multiplication, we get:

Stopping Distance = 1,800 ft., squared / second, squared / Braking Rate (in ft. / second, squared)

Simplifying the units, we get:

Stopping Distance = 1,800 ft. / Braking Rate (in ft. / second, squared)

Since Braking Rate = Net Braking Ratio x Acceleration due to Gravity ("G") = 32.2 ft./ second, squared, the number crunching will now be fairly simple.  So:

For an AAR S-401 2004 Minimum Braking Ratio (from the TSB report) of 11%, the Braking Rate = 11% x 32.2 = 3.54 ft. / second, squared (about 2.4 MPH per second, for those who prefer or are accustomed to seeing it expressed that way)

Substituting, we get:

11% Stopping Distance = 1,800 ft. / 3.54 = 508 ft. = 8.5 car-lengths

For the Maximum Braking Ratio of 14% = 4.51 ft. / second, squared (3.07 MPH/ sec.),

14% Stopping Distance = 1,800 ft. / 4.51 = 399 ft. = 6.7 car-lengths

For the former standard (1999 - 2004) of 8.5% = 2.74 ft. / second, squared (1.9 MPH/ sec.),

8.5% Stopping Distance = 1,800 ft. / 2.74 = 658 ft. = 11 car-lengths

If we can achieve a Net Braking Ratio of 25% with ECP brakes = 8.05 ft. / second, squared (5.5 MPH/ sec.), then -

25% Stopping Distance = 1,800 ft. / 8.05 = 224 ft. = 3.7 car-lengths

So we could potentially go from pile-ups of what seem to be 10 - 20 cars - which are consistent with the stopping distances for the old 8.5% and current 11% Net Braking Ratios - to as low as 4 cars with a more powerful and faster-acting braking system.

It would be interesting to compare this theoretical calculation with the performance of the subway cars that Broadway Lion refers to. 

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Posted by Euclid on Saturday, March 28, 2015 8:41 AM
The load/empty sensors would have to be reliable, but is this not possible?  How do these work when applied to cars with conventional air brakes?  Paul North mentioned unreliability relating to pneumatic components.  Are these components related to the pneumatic control of the conventional brakes, or are they part of the sensor itself? 
Load sensors for conventional braking require a battery power source, a wireless transmission, and apparently a battery charging means.  Considering these requirements, wouldn’t load sensors be simpler to execute with ECP brakes?  You would not need the wireless transmission or the battery power supply since these functions can be performed by the ECP control wire. 
You would also not need a finicky pneumatic control to adust the brake pressure according to the load/empty status. 
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Posted by dehusman on Saturday, March 28, 2015 8:17 AM

BroadwayLion
On a "smart car" such as envisioned by the LION, this could be set to control the braking. Heck no special work is required, just a laser across the springs will tell the story of who much brake is needed for this load. 

Ah it all sounds so simple.

If it has a laser that means there has to be power source.  To have a power source that means a wire with two connections in it.  A laser is an optical device.  That means the lens of the laser has to be kept clean and whatever the light is hitting has to be kept clean.  A laser is a pinpoint light so alignment is importnat.  Maintaining alignment on an unsprung part of the car is going to be a challenge.  It will be directly subject to any shocks of impacts between the wheel and the track.  If the laser is to be on a sprung part of the truck it has to be attached to the bolster.

Its not impossible, but it looks like a real maintenance challenge.  One rainstorm could render it ineffective if dust and dirt get on the laser lens or the target the laser is aiming at.

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Posted by BroadwayLion on Saturday, March 28, 2015 6:40 AM

Paul_D_North_Jr
By the way, I like Euclid's idea for 'dial-a-brake' (my term) to instantly adjust the braking ratio in an ECP system on a limited group of cars to account for the empty/ load issue, without the unreliable Rube Goldberg arrangement of the load sensors and plates, etc.

 

Ah, yes. Subway cars have been doing this for 60 years. Mostly to keep the cars level at the platforms so the gees would not need to jump up or down according to the load in the car. Clearly a suspension device.

On a "smart car" such as envisioned by the LION, this could be set to control the braking. Heck no special work is required, just a laser across the springs will tell the story of who much brake is needed for this load.

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Posted by Paul_D_North_Jr on Saturday, March 28, 2015 4:14 AM

Better yet, see Sec. 1.14.2 - Net Braking Ratios ("NBR"), from which the following quote was taken (emphasis added - PDN):

"At the 2004 Technical Conference of the AAR Air Brake Association, a paper titled Increasing Train Safety and Capacity with a Better Brake Shoe stated:

Car weights have increased from 220,000 pounds to 286,000 pounds and are headed higher . . . S-401 recommends a loaded car NBR of between 12% and 12.5%. The changes were made to provide improved grade braking. Some railways, notably CN and CP, have built 263,000 pound coal and grain cars at well above the minimum NBR specification for many years to ensure adequate braking performance on steep grades in unit train service."

So it appears that significantly better braking performance is possible. 

Even 12 - 12.5% is only about half of what could be achieved on reasonably good rail conditions - 25% is a common (slightly high) figure to base the tractive effort of locomotives without anti-slip control, etc.  But this higher figure would not be achievable even in an emergency braking scenario - the brake cylinder size, pressure, lever arrangement, brake shoe composition, etc. are set up to keep the ratio at the lower figures.  Perhaps that ought to be adjusted as  well - many flat wheels are cheaper than a wreck.

By the way, I like Euclid's idea for 'dial-a-brake' (my term) to instantly adjust the braking ratio in an ECP system on a limited group of cars to account for the empty/ load issue, without the unreliable Rube Goldberg arrangement of the load sensors and plates, etc.    

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Posted by Paul_D_North_Jr on Friday, March 27, 2015 10:04 PM

Load/ empty sensors and valves have been available and installed on some car types for quite a few years now.  As Don said, however, their reliability - in the dirty, rough & tumble world of North American freight railroading - leaves something to be desired. 

But the opposite problem - not of sliding the wheels, but of less braking force for a loaded car due to an inoperative sensor/ valve - was discussed in the report on the CN runaway of a locomotive and a single loaded [EDIT - deleted bulkhead] centre beam flat car on a steep grade near Lillooet, British Columbia a few years ago (29 June 2006).  See "Sec. 1.14.4 - Sensor Plates and Empty/Load Devices" and related following sections at:

http://www.tsb.gc.ca/eng/rapports-reports/rail/2006/r06v0136/r06v0136.asp 

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Posted by schlimm on Friday, March 27, 2015 3:07 PM

Having read several articles, I mentioned the potential impact of the collapse of oil prices on Bakken development and rail transport one or two months ago, but of course, the forces of denial of the obvious tend to be loud on here.

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Posted by Euclid on Friday, March 27, 2015 12:32 PM
Regarding comments above by Don Oltmannd:
As I understand it, the reason why ECP brakes stop the train quicker is not due to any increase in braking force, but rather it is due to the fact that ECP brakes apply all the brakes in a shorter amount of time compared to conventional air brakes.   I don’t know how much difference there is, but at least one source says that ECP brakes stop trains from 30-70% quicker than conventional air brakes. 
Adjusting ECP brake force according to whether a car is loaded or empty is interesting.  As I understand it, the braking force for either type of brake system has to be limited to what can be applied to an empty car without sliding the wheels.  So the basic design of conventional brakes applies maximum brake force for empty cars to all cars no matter whether they are empty of loaded.  So, the loaded cars are under-braked.  Therefore, there is potential to stop quicker if the load braking is increased to what it can stand without sliding the wheels.
I don’t understand how this would be possible with conventional brakes, but ECP brakes can vary the brake force from one car to another, so they could apply lighter braking to the empties and heavier braking to the loads.  Load sensors on each car could tell the ECP system how much braking to apply to each car.  I can understand the point that a failure of a load sensor could cause over-braking on an empty car and slide its wheels.  But is this really a showstopper or just one more reason to justify the rejection of ECP brakes because of the cost?
The ECP control cable opens the door to adding a variety of sensors to the rail cars.  Maybe the added sensors could combine to provide a more failsafe sensing and control of the load/empty brake force variation. 
With ECP brakes on oil trains, considering that the entire consist will be either loaded or empty, why could you not simply switch the braking control between loaded and empty for the whole train rather than require a load/empty sensor on each car?
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Posted by cx500 on Friday, March 27, 2015 11:22 AM

The impact of those flat spots can and do cause rails to break under the train, and we all know what a broken rail can cause.....  That bang, bang, bang, bang you hear is more than simply noise.  The louder it is the heavier the impact (and the bigger the flat spot that causes it).  I'm sure that is what Don is thinking of. 

Incidentally, rail seems to be more vulnerable to breaking due to flat wheel impact in very cold weather.  The CWR is already under tension.  Pure speculation on my part but it may have been a factor in CN's recent string of derailments.

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Posted by oltmannd on Friday, March 27, 2015 10:06 AM

dehusman
ECP are only marginally better than DPU, and ECP and conventional brakes are essentially the same in train induced emergencies.

This is true because the car's braking force remains the same.  Cars braking ratios are set by design to not slide wheels on empty cars.  If you want loaded cars to stop faster, you have to increase the braking force proportional to the load.  

Freight trains don't have long stopping distances because they are heavy.  They have long stopping distance because the braking ration of loaded cars is so low.

Load proportional braking will stop loaded trains faster (and diminish kinetic energy faster).  You can do this with or without ECP.

The reason freight cars don't have it already is the mechanical devices used to measure the load would on occasion stick in the loaded position and cause massive flat spots.  The cars would then run loaded with the flat spots and tear up all sorts of things.

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Posted by blue streak 1 on Friday, March 27, 2015 8:55 AM

Bloomberg article on sudden drop in number of oil trains.  They may be overstating the reductions ?

 

http://www.bloomberg.com/news/articles/2015-03-27/north-american-railroads-caught-by-speed-of-crude-oil-collapse

 

 

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Posted by Murphy Siding on Wednesday, March 25, 2015 8:53 AM

     Rats!  Now I'm up to plan E) and I don't have a clue what that will be.  I just hope that the oil industry and the railroad industry figure that out before the politicians apply their magic wand and *fix* the problem.

     What I do know, is that I'm more in favor of pumping oil in North America, with all the jobs and economic activity that it involves, rather than pumping oil in some unstable part of the world for our use.

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Posted by BaltACD on Tuesday, March 24, 2015 8:10 PM

Murphy Siding

 

 
zugmann

 

 
Murphy Siding
I'll say C) More slower trains, but make them longer. The article also suggests that cars further back in the train are less likely to derail. Just add some more more further back there.

 

Hmm.  I wonder how many refineries/loading racks could handle longer trains.

 

 

 

 OK.  Upon further consideration, I've change my answer to D) Figure out how to slow the trains down out on the line, but speed them up everywhere else?  Trains Magazine has published about 4 gazillion articles about how the railroads are always trying to figure out how to reduce the amount of time that trains sit still.  Maybe they're on to something? 

Except for power, crew or space into a loading/unloading facility, oil trains don't sit - they just occupy track space - the slower they go, the longer they occupy their track space.  As long as they occupy track space no other trains can occupy it.

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Posted by Murphy Siding on Tuesday, March 24, 2015 7:07 PM

zugmann

 

 
Murphy Siding
I'll say C) More slower trains, but make them longer. The article also suggests that cars further back in the train are less likely to derail. Just add some more more further back there.

 

Hmm.  I wonder how many refineries/loading racks could handle longer trains.

 

 OK.  Upon further consideration, I've change my answer to D) Figure out how to slow the trains down out on the line, but speed them up everywhere else?  Trains Magazine has published about 4 gazillion articles about how the railroads are always trying to figure out how to reduce the amount of time that trains sit still.  Maybe they're on to something?

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Posted by BaltACD on Tuesday, March 24, 2015 4:26 PM

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Posted by tree68 on Tuesday, March 24, 2015 4:07 PM

ramrod
How has commercial aviation avoided restrictions on equipment and operations comparable to those being seriously discussed for oil trains? 

I would opine that people are willing to accept the risk with airplanes.  They understand that you can't make them out of boilerplate, and that something in the air can fall to the ground.  It is also pointed out that millions of miles are flown daily, and the accident rate is relatively low.  

And there has been a lot of research into crashworthiness.  Just like our automobiles are more survivable in a collision, so, too, are airplanes.  They're even making parachutes for small aircraft.  One wonders when they'll be out for the big boys.

Too - the airline industry has made quite the deal of how they've dealt with shortcomings that have been discovered.  Today's airplanes tell the pilot (with a charming female voice) just about everything that's going on except for the amount of TP left in the johns.  

When a problem with the rudder on one type of aircraft was discovered (after leading to several crashes), the entire fleet was repaired in short order.  Sometimes, if such a problem is discovered, all of the affected aircraft are immediately grounded, until the problem is fixed (which doesn't usually take long).

Trains, however, are already on the ground.  What can go wrong?

We've already heard the hue and cry about taking DOT111A tankers out of service.  Applying the airline principle to them, they would all be out of service, and lined up for whatever modification was deemed necessary.  So a few trains have to get cancelled...

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Posted by dehusman on Tuesday, March 24, 2015 3:17 PM

Euclid
Okay, I can then see why the probability drops toward the end of the train.  There would be fewer cars available to provide the combined kinetic energy to shove cars into the derailment.
 

 

If you read the two reports Schlimm noted (and the second one is more informative than the first) you will find that the most common cause of a derailment is a track defect. If there is a track defect, then the front of the train will generally find it before the rear of the train will. The front of the train also finds collisions, misaligned switches and a lot of human error before the rear of the train does. In most cases a train is pulled therefore the in train forces are highest right behind the engines, meaning there is a higher probability of knuckle, drawbar or underframe failure near the head end. The sum of it all is the cars in the front of the train have a higher probability of being involved in a derailment then the cars on the rear.

Other tidbits pulled out of the reports, ECP are only marginally better than DPU, and ECP and conventional brakes are essentially the same in train induced emergencies. The only place the ECP performs better in emergency brake applications is in engineer induced emergencies (none of the oil train accidents so far were engineer induced emergencies, all were train induced emergency applications).

In the analysis of derailment causes, the group that would include "slack action" (train handling, non-brake) accounted for only about 2.5 % or so of derailments and derailed cars.

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Posted by ramrod on Tuesday, March 24, 2015 3:16 PM

Euclid
Euclid Nobody is advocating “perfect safety.”  Of course that is impossible.  What Secretary Foxx is advocating is “as safe as possible.” 

Interesting parallel: (At least to me)

The public seems to take horendous aviation crashes, killing a hundred or more with great calm and some interest. "As safe a possible " is a reasonable standard. Why? Has the aviation industry sold this successfully to the media, government and the public? There're doesn't appear to be any demand for fail-safe aircraft that aren't completely demolished by impact with the ground or other aircraft. There are litterally thousands of aircraft in flight over crowded population centers every day. How has commercial aviation avoided restrictions on equipment and operations comparable to those being seriously discussed for oil trains? 

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Posted by zugmann on Tuesday, March 24, 2015 1:00 PM

Murphy Siding
I'll say C) More slower trains, but make them longer. The article also suggests that cars further back in the train are less likely to derail. Just add some more more further back there.

Hmm.  I wonder how many refineries/loading racks could handle longer trains.

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

The opinions expressed here represent my own and not those of my employer, any other railroad, company, or person.t fun any

  • Member since
    January 2002
  • From: Canterlot
  • 9,575 posts
Posted by zugmann on Tuesday, March 24, 2015 12:58 PM

Randy Stahl

It's true that a 10 mph derailment is not as bad as a 40 mph derailment for obvious reasons. I'm not saying that oil trains should plod along at slow speeds but as Shlimm pointed out, that is exactly what the FRA is saying and doing and with real facts to back it up, certainly more facts than the woman advocating ECP ! 

 

 

 

 

I'd be down with running 10mph oil trains. 

 

Think of the OT?  Ka-ching!

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

The opinions expressed here represent my own and not those of my employer, any other railroad, company, or person.t fun any

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