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Posted by oltmannd on Tuesday, April 7, 2015 12:12 PM

Euclid
DERAILMENT SENSORS
The point of my 100-car train derailing at the 25th car example is just to isolate the effect of the propagation time of an emergency application with conventional air brakes.  I conclude that it does fundamentally result in relatively high compression force between cars 25 and 26.  I agree that there are many variables that will affect this outcome, but I am just looking at the basic effect in isolation.  Also entering into this effect is the fact that most mid-train derailments occur near the head end.
This gets back to derailment sensors.  As we have seen, several foreign railroads use mechanical derailment sensors on trains with conventional air brakes.  They sense a derailment at a specific car, and initiate an emergency application from that car.  The objective is to begin braking to get the train stopped as soon as possible; as opposed to just waiting for the train to part as a response to the derailment, and thus causing an emergency application. 
The problem that I see is that the dynamiting of the train brakes caused by the command of the derailment sensor is quite likely to cause excessive buff or compression force to jackknife the derailed car before it would have begun jackknifing without derailment sensors.  In fact, without the preemptive action of derailment sensors, the car may never have jackknifed.  In other words, derailment sensors could cause pileups that would not happen without them.
Just the fact that the car is already derailed means that it is more easily jackknifed because it has lost some of its guidance. 
Therefore, I conclude that the mechanical derailment sensors on a train with conventional air brakes is a flawed concept.
On the contrary, this destructive effect of derailment sensors is completely eliminated if they are applied to a train with ECP brakes.  This is because the simultaneous application of ECP brakes does not produce the excessive buff force in derailments near the head end.
 

You are pretty much assuming derailments are caused by a wheel hopping over a rail.  There are also:

Broken wheels.

Broken axles.

Failed axle bearings.

Each of these are going to result in different dyanmics.  In many cases, some part of the car will "dig in" to the ROW and no amount of braking will stop the pile-up.

-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/

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Posted by oltmannd on Tuesday, April 7, 2015 12:06 PM

Euclid
So it raises again the question of applying ECP only to dedicated trains.

I understand what you are saying, but just applying ECP to oil trains is quite a bit more logistically difficult than it may seem.  

Do the train sets stay in the same lanes?  Not as much as one would hope.

Is it practial to keep equipped locomotives with the train sets?  No.  You'd need a good fraction of the fleet equipped to cover oil trains.

How do I handle cars entering and exiting unit train service?  How do they move?

How many mechanical folk need to be trained to handle ECP? Nearly all.

How many places to I have to keep the electrical jumpers?  Spare brake valves, etc. Everywhere.

How do I move disabled trains?

How do I cover trains that need RR specific cab signalling as a leader?

etc. etc.

 

I'm not saying it isn't a good idea to move toward ECP.  I just believe it's ability to reduce risk on oil trains is not worth the overall risk and cost to the network.  It would be a bad idea to mandate it.

 

 

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Posted by Euclid on Tuesday, April 7, 2015 10:57 AM
DERAILMENT SENSORS
The point of my 100-car train derailing at the 25th car example is just to isolate the effect of the propagation time of an emergency application with conventional air brakes.  I conclude that it does fundamentally result in relatively high compression force between cars 25 and 26.  I agree that there are many variables that will affect this outcome, but I am just looking at the basic effect in isolation.  Also entering into this effect is the fact that most mid-train derailments occur near the head end.
This gets back to derailment sensors.  As we have seen, several foreign railroads use mechanical derailment sensors on trains with conventional air brakes.  They sense a derailment at a specific car, and initiate an emergency application from that car.  The objective is to begin braking to get the train stopped as soon as possible; as opposed to just waiting for the train to part as a response to the derailment, and thus causing an emergency application. 
The problem that I see is that the dynamiting of the train brakes caused by the command of the derailment sensor is quite likely to cause excessive buff or compression force to jackknife the derailed car before it would have begun jackknifing without derailment sensors.  In fact, without the preemptive action of derailment sensors, the car may never have jackknifed.  In other words, derailment sensors could cause pileups that would not happen without them.
Just the fact that the car is already derailed means that it is more easily jackknifed because it has lost some of its guidance. 
Therefore, I conclude that the mechanical derailment sensors on a train with conventional air brakes is a flawed concept.
On the contrary, this destructive effect of derailment sensors is completely eliminated if they are applied to a train with ECP brakes.  This is because the simultaneous application of ECP brakes does not produce the excessive buff force in derailments near the head end.
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Posted by Euclid on Tuesday, April 7, 2015 10:56 AM

I agree that ECP needs more development to arrive at a standard system for application.  I expect that an ECP mandate for oil trains will include a substantial phase-in period.

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Posted by BaltACD on Tuesday, April 7, 2015 10:39 AM

To my knowledge, there has yet to be established a industry wide standard for ECP.  At present there are several competing designs for ECP.  Until the industry defines a standard for all manufacturers to build their equipment to, there will never be any ECP outside of a test enviornment.

Never too old to have a happy childhood!

              

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Posted by Euclid on Tuesday, April 7, 2015 10:30 AM
Don,
I agree with all of your comments about ECP not being viable, tested, and ready.  After reading that 2006 report, I concluded that universal ECP was a bridge too far and would never happen.  The benefits are overwhelming but the cost of the mass conversion is too much.  I think that the industry has reached the same conclusion.  The only way ECP can be implemented is in captive train service, but that runs counter to loose-car railroading which is the standard convention in North America. 
But that whole conclusion is suddenly being reevaluated in light of the sudden emergence of massive oil traffic and the rising public hazard that comes with it.  This is a problem that suddenly amounts to a more focused justification for ECP. 
But there is still the problem of universal application being too much to chew.  So it raises again the question of applying ECP only to dedicated trains.  Oil trains would fit that model as well as possible.  So with the best model for dedicated trains and the greatest need for ECP safety attributes, I think the ECP case is closer to application than it has ever been.  Then on top of that, it is being pushed by regulators, politicians, and supplier lobbyists with all of the associated agendas.   
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Posted by oltmannd on Tuesday, April 7, 2015 10:08 AM

Apparently, a disconnected cable could trigger an ECP emergency.  From WABTEC catalog (http://www.wabtec.com/railroad/WabtecFreightCatalog.pdf)

Intercar Cable The ECP Inter-Car Cable and Lanyard is used to connect the 230VDC Trainline between ECP wagons and locomotives. The cable complies with the S-4210 Standard and has been approved by the AAR for use on S-4200 compliant ECP trains. The connector end is designed to allow the cars and locomotives to be easily connected and disconnected. When in operation, the cable and lanyard lengths are specified to pull apart prior to the brake pipe separating to initiate an ECP Emergency

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Posted by oltmannd on Tuesday, April 7, 2015 9:40 AM

Euclid
Here is international consulting group, Oliver Wyman echoing my ideas.  Note that they have not yet gotten to my idea of differential braking as the ultimate safety enhancement. 
Quotes from Oliver Wyman, see pages 5-6:
“With so many new cars being introduced onto the rail network, and given that most crude oil is being targeted for unit train operations, this may raise opportunities for step changes in fleet safety and performance. One example would be replacing 150 year-old compressed air braking technology with electronically controlled pneumatic braking on the new tank cars now coming online. This would enable braking to be applied faster and more consistently in a unit train in the event of an incident…”
 
“With electronic train lines from ECP braking systems, it might also make sense to equip the trucks on tank cars with sensors that could detect the kind of rough sudden motion that indicates a derailed wheel set and immediately apply the brakes on the train. Seconds count in a derailment event, and this would stop a train far more quickly than waiting for the derailment to progress to the point that the train line was severed…”
 

All of this may be possible, and desirable.  I believe ECP braking is desirable for these, and many other reasons.  I believe the industry is a bit slow coming to the ECP  party, too.

But, not for even a second, do I think a viable, tested and ready, ECP system currently exists.  Sure, there are test trains out there - but they are in captive service.  Getting from the current state of the art to a fully deployable system is not simple nor an easy task.  Even when plain-jane ECP is ready to deploy, adding in all the "bells and whistles" that it will allow are a whole, 'nother thing again.  Doable, but not trivial.

As evidence, take a look at hot box detectors.  How long have they been around?  Decades.  Their biggest problem?  False positives.  Much better than 20 years ago, but still not zero.  False positives are capacity killers.  You can't tolerate an advanced ECP system with false postive train stops all over the place. 

Can an advanced ECP system reliably replace the current system?  Sure.  But, it won't be easy or quick.  Mandating it on oil trains - even in it's simple form - isn't helpful.

-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/

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Posted by Euclid on Tuesday, April 7, 2015 9:35 AM
oltmannd
 
Euclid

 

 
oltmannd
 
Euclid
According to the FRA final report on ECP brakes for freight service, August 2009, ECP brakes reduce the stopping distance to 40 to 60% of the stopping distance with conventional air brakes. 
They cite a test of a loaded 100-car train moving at 50 mph.  With conventional air brakes, the train took 4,100 feet to stop.  With ECP brakes it took 2,500 feet to stop. 
A shorter stopping distance means that the cars behind a derailment and developing pileup will lose their kinetic energy sooner; and will therefore shove fewer cars into the pileup.     
 

Identical braking ratio on the cars?  I doubt it.  ECP doesn't develop more braking force in and of itself.

 

I never said that it develops more braking force.  It stops the train quicker because it takes less time to apply the brakes.

 

 

 

But, you don't know about the particulars in the test... 

 

Of course I don’t know the particulars of the test, but what difference that that make?  My point was taken directly from the FRA report.  They state that ECP shortens the stopping distance because it reduces the time for the brake signal to be transmitted in a long train.  They cited the test to support what they said about the shorter stopping distance.
Neither they nor I have said anything about ECP applying extra brake pressure compared to conventional air brakes.  So I do not understand why you are disagreeing with me on that point.  I never made the point that ECP applies extra pressure.  I know that it does not apply extra pressure.  The point that I made is exactly the point that the FRA made.  That is that the stopping distance with ECP is reduced because of the quicker application. 
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Posted by oltmannd on Tuesday, April 7, 2015 9:28 AM

Jim200

 

 
Paul_D_North_Jr

So that we may properly appreciate the effects of ECP and Net Braking Ratios on train stopping distances, let's look at a few numbers (as most of you know I am wont to do - but I'll spare you the lengthy derivations):  

Consider a train moving at a Velocity of 40 MPH = 58.8 ft./ second - call it 60 ft./ second for simplicity, with tank cars at an average length of 60 ft.

The stopping distance - ignoring reaction/ response and propagation time, which would be nil for an electronic system - and assuming the deceleration/ braking rate is essentially constant - is from basic physics:

Stopping Distance = 1/2 x Braking Rate (in ft. / second, squared) x Time to Stop (in seconds), squared

Knowing that the Time to Stop = Velocity / Braking Rate, and making that substitution, we get:

Stopping Distance = 1/2 x Velocity (in ft. / second), squared / Braking Rate (in ft. / second, squared)

Inserting the Velocity of 60 ft./ second, we start with:

Stopping Distance = 1/2 x 60 ft./ second x 60 ft./ second / Braking Rate (in ft. / second, squared)

Doing the multiplication, we get:

Stopping Distance = 1,800 ft., squared / second, squared / Braking Rate (in ft. / second, squared)

Simplifying the units, we get:

Stopping Distance = 1,800 ft. / Braking Rate (in ft. / second, squared)

Since Braking Rate = Net Braking Ratio x Acceleration due to Gravity ("G") = 32.2 ft./ second, squared, the number crunching will now be fairly simple.  So:

For an AAR S-401 2004 Minimum Braking Ratio (from the TSB report) of 11%, the Braking Rate = 11% x 32.2 = 3.54 ft. / second, squared (about 2.4 MPH per second, for those who prefer or are accustomed to seeing it expressed that way)

Substituting, we get:

11% Stopping Distance = 1,800 ft. / 3.54 = 508 ft. = 8.5 car-lengths

For the Maximum Braking Ratio of 14% = 4.51 ft. / second, squared (3.07 MPH/ sec.),

14% Stopping Distance = 1,800 ft. / 4.51 = 399 ft. = 6.7 car-lengths

For the former standard (1999 - 2004) of 8.5% = 2.74 ft. / second, squared (1.9 MPH/ sec.),

8.5% Stopping Distance = 1,800 ft. / 2.74 = 658 ft. = 11 car-lengths

If we can achieve a Net Braking Ratio of 25% with ECP brakes = 8.05 ft. / second, squared (5.5 MPH/ sec.), then -

25% Stopping Distance = 1,800 ft. / 8.05 = 224 ft. = 3.7 car-lengths

So we could potentially go from pile-ups of what seem to be 10 - 20 cars - which are consistent with the stopping distances for the old 8.5% and current 11% Net Braking Ratios - to as low as 4 cars with a more powerful and faster-acting braking system.

It would be interesting to compare this theoretical calculation with the performance of the subway cars that Broadway Lion refers to. 

If someone wants to write a R&D proposal to the FRA for this, I suppose I could be available for a modest fee . . . Smile, Wink & Grin

- Paul North. 

 

 

 

 

Lets continue with Paul's analysis of a train going 60 ft/sec,(40.9 mph), and look at car braking forces and time to stop by considering an empty weight of 60,000 lbs and fully loaded weight of 286,000 lbs, and having an empty/load device. The net braking ratio is the car braking force divided by the weight,(or ma/mg = a/g), which AAR S-401 specs in 2004 required 11% to 14% for a loaded car and 15% to 32% for an empty car. The previous 1999 spec was 8.5% to 13% for loaded and a maximum of 38% for an empty car. 

 

Loaded braking force = 0.11 x 286,000 = 31,460 lbs

to 0.14 x 286,000 = 40,040 lbs.  

Previous loaded braking forces were as low as  0.085 x 286,000 = 24,310 lbs with some railcars in the Lillooet report less than that.

Time to stop with ECP = speed of train /net braking ratio x gravitational acceleration = 60/(0.11 x 32.2) = 60/3.542 = 16.94 seconds

to  60/(0.14 x32.2) = 60/4.508 = 13.31 seconds.

Previous spec cars now with ECP could take 60/(0.085 x 32.2) = 60/2.737 = 21.92 seconds.

 

Let us also take a look at empty unit trains.

Empty braking force = 0.15 x 60,000 = 9,000 lbs

to 0.32 x 60,000 = 19,200 lbs.

Previous spec cars could have up to 0.38 x 60,000 = 22,800 lbs.

Time to stop with ECP = 60/(0.15 x 32.2) = 60/4.83 = 12.42 seconds

to 60/(0.32 x 32.2) = 60/10.24 = 5.86 seconds.

Previous spec cars now with ECP could stop as quick as = 60/(0.38 x 32.2) = 60/12.236 = 4.90 seconds. Remember the limitations on Paul's analysis.

 

One of Paul's articles said that without ECP it takes 100 seconds for the brakes to activate on the 100th car, but I would prefer to see the results of an FRA test. If a separation occurs after the 25th car, the front 25 cars will stop before the last 75. Car 26 with 11% braking ratio is still being pushed at 16.94 seconds with 16 cars braking and 59 cars waiting for the word.

 

 

The braking signal propogates down the train line at nearly the speed of sound. The delay from the arrival of the signal to the brake shoes hitting the wheels, to full braking pressure being applied is caused primarily by the damping in the brake valves to keep them stable (so the don't tip over into emergency when all you want is a controlled service application) and by friction working itself out of the brake rigging.  ECP will help with the former but not the latter.

If you derail a train, you have significantly higher deceleration occurring at the point of the derailment - to the point it may not matter much if you have 11% braking ratio or 25% braking ratio - and ECP or plain-jane ABDW brake valves. 

Does it really matter much if you apply the brakes in your car as it hits a wall?

-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/

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Posted by oltmannd on Tuesday, April 7, 2015 9:17 AM

Euclid
It seems like both the wire and the air line parting would each tell the ECP system to set the brakes if the train parts.

You wouldn't want to a loss of comm/wire parting to be set at an absolute level.  You are never going to have a "pure" electric trainline and comm is going to be dirty quite often.  You don't want to dump the air every time you get an invalid comm data packet, or a zero voltage blip.

This isn't a LAN connection from your modem to your computer.  This is 200+ wire connectors in series, in dirty environment  -both physically and electrically.

-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/

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Posted by oltmannd on Tuesday, April 7, 2015 9:10 AM

Euclid

 

 
oltmannd
 
Euclid
According to the FRA final report on ECP brakes for freight service, August 2009, ECP brakes reduce the stopping distance to 40 to 60% of the stopping distance with conventional air brakes. 
They cite a test of a loaded 100-car train moving at 50 mph.  With conventional air brakes, the train took 4,100 feet to stop.  With ECP brakes it took 2,500 feet to stop. 
A shorter stopping distance means that the cars behind a derailment and developing pileup will lose their kinetic energy sooner; and will therefore shove fewer cars into the pileup.     
 

Identical braking ratio on the cars?  I doubt it.  ECP doesn't develop more braking force in and of itself.

 

I never said that it develops more braking force.  It stops the train quicker because it takes less time to apply the brakes.

 

But, you don't know about the particulars in the test... 

-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/

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Posted by Jim200 on Tuesday, April 7, 2015 5:50 AM

Paul_D_North_Jr

So that we may properly appreciate the effects of ECP and Net Braking Ratios on train stopping distances, let's look at a few numbers (as most of you know I am wont to do - but I'll spare you the lengthy derivations):  

Consider a train moving at a Velocity of 40 MPH = 58.8 ft./ second - call it 60 ft./ second for simplicity, with tank cars at an average length of 60 ft.

The stopping distance - ignoring reaction/ response and propagation time, which would be nil for an electronic system - and assuming the deceleration/ braking rate is essentially constant - is from basic physics:

Stopping Distance = 1/2 x Braking Rate (in ft. / second, squared) x Time to Stop (in seconds), squared

Knowing that the Time to Stop = Velocity / Braking Rate, and making that substitution, we get:

Stopping Distance = 1/2 x Velocity (in ft. / second), squared / Braking Rate (in ft. / second, squared)

Inserting the Velocity of 60 ft./ second, we start with:

Stopping Distance = 1/2 x 60 ft./ second x 60 ft./ second / Braking Rate (in ft. / second, squared)

Doing the multiplication, we get:

Stopping Distance = 1,800 ft., squared / second, squared / Braking Rate (in ft. / second, squared)

Simplifying the units, we get:

Stopping Distance = 1,800 ft. / Braking Rate (in ft. / second, squared)

Since Braking Rate = Net Braking Ratio x Acceleration due to Gravity ("G") = 32.2 ft./ second, squared, the number crunching will now be fairly simple.  So:

For an AAR S-401 2004 Minimum Braking Ratio (from the TSB report) of 11%, the Braking Rate = 11% x 32.2 = 3.54 ft. / second, squared (about 2.4 MPH per second, for those who prefer or are accustomed to seeing it expressed that way)

Substituting, we get:

11% Stopping Distance = 1,800 ft. / 3.54 = 508 ft. = 8.5 car-lengths

For the Maximum Braking Ratio of 14% = 4.51 ft. / second, squared (3.07 MPH/ sec.),

14% Stopping Distance = 1,800 ft. / 4.51 = 399 ft. = 6.7 car-lengths

For the former standard (1999 - 2004) of 8.5% = 2.74 ft. / second, squared (1.9 MPH/ sec.),

8.5% Stopping Distance = 1,800 ft. / 2.74 = 658 ft. = 11 car-lengths

If we can achieve a Net Braking Ratio of 25% with ECP brakes = 8.05 ft. / second, squared (5.5 MPH/ sec.), then -

25% Stopping Distance = 1,800 ft. / 8.05 = 224 ft. = 3.7 car-lengths

So we could potentially go from pile-ups of what seem to be 10 - 20 cars - which are consistent with the stopping distances for the old 8.5% and current 11% Net Braking Ratios - to as low as 4 cars with a more powerful and faster-acting braking system.

It would be interesting to compare this theoretical calculation with the performance of the subway cars that Broadway Lion refers to. 

If someone wants to write a R&D proposal to the FRA for this, I suppose I could be available for a modest fee . . . Smile, Wink & Grin

- Paul North. 

 

 

Lets continue with Paul's analysis of a train going 60 ft/sec,(40.9 mph), and look at car braking forces and time to stop by considering an empty weight of 60,000 lbs and fully loaded weight of 286,000 lbs, and having an empty/load device. The net braking ratio is the car braking force divided by the weight,(or ma/mg = a/g), which AAR S-401 specs in 2004 required 11% to 14% for a loaded car and 15% to 32% for an empty car. The previous 1999 spec was 8.5% to 13% for loaded and a maximum of 38% for an empty car. 

Loaded braking force = 0.11 x 286,000 = 31,460 lbs

to 0.14 x 286,000 = 40,040 lbs.  

Previous loaded braking forces were as low as  0.085 x 286,000 = 24,310 lbs with some railcars in the Lillooet report less than that.

Time to stop with ECP = speed of train /net braking ratio x gravitational acceleration = 60/(0.11 x 32.2) = 60/3.542 = 16.94 seconds

to  60/(0.14 x32.2) = 60/4.508 = 13.31 seconds.

Previous spec cars now with ECP could take 60/(0.085 x 32.2) = 60/2.737 = 21.92 seconds.

 

Let us also take a look at empty unit trains.

Empty braking force = 0.15 x 60,000 = 9,000 lbs

to 0.32 x 60,000 = 19,200 lbs.

Previous spec cars could have up to 0.38 x 60,000 = 22,800 lbs.

Time to stop with ECP = 60/(0.15 x 32.2) = 60/4.83 = 12.42 seconds

to 60/(0.32 x 32.2) = 60/10.24 = 5.86 seconds.

Previous spec cars now with ECP could stop as quick as = 60/(0.38 x 32.2) = 60/12.236 = 4.90 seconds. Remember the limitations on Paul's analysis.

 

One of Paul's articles said that without ECP it takes 100 seconds for the brakes to activate on the 100th car, but I would prefer to see the results of an FRA test. If a separation occurs after the 25th car, the front 25 cars will stop before the last 75. Car 26 with 11% braking ratio is still being pushed at 16.94 seconds with 16 cars braking and 59 cars waiting for the word.

 

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Posted by zugmann on Monday, April 6, 2015 11:32 PM

Head end also has many tons of locomotives attached to it.   That adds a huge variable.  Are you in power?  Dynamic?   Is the train bunched?  Stretched?  In a valley?  Cresting a hill?  Empties?  Loads?  Mixed?  Where's your tonnage at?  Head end?  Tail?  In the middle?  All spread out?  Are you on straight track?  On a curve?  Through a turnout? 

 

There's many different scenarios.  No one size fits all formula.  Would be nice, but that isn't real life.

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

The opinions expressed here represent my own and not those of my employer, any other railroad, company, or person.t fun any

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Posted by Euclid on Monday, April 6, 2015 10:00 PM
In thinking about this, here is how I see this braking event.  The train breaks in two 25 cars back in a 100-car train.  The brakes begin applying sequentially moving in both directions from the parting.  When the application reaches the head end, it has also reached 25 cars deep behind the parting.  At that point 25 cars ahead of the parting and 25 cars behind it are at identical points in the development of their braking force.  So they have identical braking force.
However, the 25 cars behind the parting have 50 cars shoving against them with all of their kinetic energy.  So the trailing 25 cars will not be able to stop as fast as the 25 cars ahead of the parting.   
This whole dynamic would reverse once the parting occurs further back than the 50th car.  If the parting occurs at the 50th car, the two sections will stop at about the same time.  If the parting occurs at the 75th car, the last 25 cars will stop faster than the first 75 cars.   
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Posted by MidlandMike on Monday, April 6, 2015 9:40 PM

blue streak 1

Slightly off topic is a question.  Is any of the oil train product and / or pipeline going back into the strategic oil reserve ?  Wasn't there a withdrawl several years ago ?  Seems like a good time to " fill er up ".  Naturally any Bakken or other product volitility would need to be delt with.

 

There was a withdrawal from the SPR in 2011, but it was not much.

http://www.eia.gov/dnav/pet/hist/LeafHandler.ashx?n=PET&s=MCSSTUS1&f=M

Because the US produces a higher percentage of its own crude now, the SPR has lost some of its urgency.  A more instructive stat is SPR Stocks as Days of Supply of Petroleum Imports.

http://www.eia.gov/dnav/pet/hist/LeafHandler.ashx?n=PET&s=M_EPC0_VSI_NUS_DAYS&f=M

 

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Posted by Paul_D_North_Jr on Monday, April 6, 2015 8:51 PM

Euclid
[snipped - PDN] . . . I have another question.  Say a loaded 100-car unit train is moving at 40-50 mph, and it breaks in two 25 cars back from the head end.  Is there any tendency for the hind end cars to catch up with the head end cars after they part because all of the brakes will set up quicker on the 25 head end cars than on the 75 cars behind the break in two?  It seems like the 25 cars would slow down faster than the 75 cars, but I am not sure about that.  

A friend of mine - when he was a trainmaster some years ago - had that happen to the train he was riding, about 10 cars back IIRC.  Everything went into emergency braking, and the head-end crew told him to brace and put his feet up against the front of the cab.  He said it was a heckuva jolt when the rear portion caught up to the front, and gave the locomotives quite a shove until they all got stopped (fortunately still on the rails).

- Paul North. 

"This Fascinating Railroad Business" (title of 1943 book by Robert Selph Henry of the AAR)
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Posted by BaltACD on Monday, April 6, 2015 7:55 PM

jeffhergert
Euclid
Jeff,
I see your point.  It seems like both the wire and the air line parting would each tell the ECP system to set the brakes if the train parts.  But even if the air line loses pressure just from a leak, surely the ECP system is going to react and do something in response. 

Sure, the ECP system may give warning to allow the engineer to do something if pressure is dropping or reaches a specified pressure level.  (Would probably just go into emergency for a complete loss of pressure.)  However, with the current climate where railroaders are either thought to be incapacitated, unattentive, or incompetent, there's going to have to be a feature that acts if the engineer doesn't.  Otherwise, all the electric and mechanical do-dads added are for nothing.   

Whether the rear portion of the train catches up with the front probably depends on conditions at the time.  Also on type of train, etc.  Any time I had to walk a train where we parted, there has always been a gap.  However, as the cab camera video of the train derailing shows, there can be times when it happens.  There are also stories about a train going into emergency at night or in the fog, the crew just finding a parted hose upon inspection.  They reconnect the hose and go on their way.  At the next yard they find they are a car short, or a section gang the next day finds a car in the ditch.  (I 've heard the story enough to think it's a tall tale, but it probably has happened once.)

Also, engines can be equipped with a 20 second delay before the PCS opens and stops the engine(s) from producing power from a train initiated emergency application.  This is to allow the head end to try to pull away from the rear end.

Jeff 

On my carrier, most locomotives are equipped with an 'Air Flow' gauge.  When the engineer observes 'air flow' in the trainline that he doesn't have a known cause for, the normal procedure is to stop the train and have the conductor inspect for a condition that is causing the air flow.  Normally what is found is either a 'stretch leak' or a 'bunch leak' - these situations happen when the distance between cars changes with the change in the slack slack in the train and the air hoses move in relationship to each other and cause a short term leak in the train line - a leak that normally will not release enough air, fast enough to have the brake valves make a service application of the brakes.

Never too old to have a happy childhood!

              

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Posted by jeffhergert on Monday, April 6, 2015 7:30 PM

Euclid
Jeff,
I see your point.  It seems like both the wire and the air line parting would each tell the ECP system to set the brakes if the train parts.  But even if the air line loses pressure just from a leak, surely the ECP system is going to react and do something in response. 
I have another question.  Say a loaded 100-car unit train is moving at 40-50 mph, and it breaks in two 25 cars back from the head end.  Is there any tendency for the hind end cars to catch up with the head end cars after they part because all of the brakes will set up quicker on the 25 head end cars than on the 75 cars behind the break in two?  It seems like the 25 cars would slow down faster than the 75 cars, but I am not sure about that.    
 

Sure, the ECP system may give warning to allow the engineer to do something if pressure is dropping or reaches a specified pressure level.  (Would probably just go into emergency for a complete loss of pressure.)  However, with the current climate where railroaders are either thought to be incapacitated, unattentive, or incompetent, there's going to have to be a feature that acts if the engineer doesn't.  Otherwise, all the electric and mechanical do-dads added are for nothing.   

Whether the rear portion of the train catches up with the front probably depends on conditions at the time.  Also on type of train, etc.  Any time I had to walk a train where we parted, there has always been a gap.  However, as the cab camera video of the train derailing shows, there can be times when it happens.  There are also stories about a train going into emergency at night or in the fog, the crew just finding a parted hose upon inspection.  They reconnect the hose and go on their way.  At the next yard they find they are a car short, or a section gang the next day finds a car in the ditch.  (I 've heard the story enough to think it's a tall tale, but it probably has happened once.)

Also, engines can be equipped with a 20 second delay before the PCS opens and stops the engine(s) from producing power from a train initiated emergency application.  This is to allow the head end to try to pull away from the rear end.

Jeff  

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Posted by zugmann on Monday, April 6, 2015 6:43 PM

Euclid
Senators Maria Cantwell (D-WA), Patty Murray (D-WA), Tammy Baldwin (D-WI) and Dianne Feinstein (D-CA) have introduced the Crude-By-Rail Safety Act of 2015. It requires a variety of improvements to tank cars, including the installation of ECP brakes.

 

They going to start with the miles of new oil trains stored on shortlines? The traffic has really died down with the oil prices. 

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

The opinions expressed here represent my own and not those of my employer, any other railroad, company, or person.t fun any

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Posted by Euclid on Monday, April 6, 2015 4:30 PM
Jeff,
I see your point.  It seems like both the wire and the air line parting would each tell the ECP system to set the brakes if the train parts.  But even if the air line loses pressure just from a leak, surely the ECP system is going to react and do something in response. 
I have another question.  Say a loaded 100-car unit train is moving at 40-50 mph, and it breaks in two 25 cars back from the head end.  Is there any tendency for the hind end cars to catch up with the head end cars after they part because all of the brakes will set up quicker on the 25 head end cars than on the 75 cars behind the break in two?  It seems like the 25 cars would slow down faster than the 75 cars, but I am not sure about that.    
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Posted by jeffhergert on Monday, April 6, 2015 3:50 PM

Euclid
 
oltmannd
 jeffhergert

I think the loss of air pressure in the train line (even though it is now a "supply" line in ECP)if it parts will still cause the brakes to go into emergency.

Jeff

 

Thanks, Jeff.  That makes sense to me now that I think about it.  Each car would have a pressure switch (or transducer) on the brake pipe.

I think it would take a peristent lack to comm to cause a braking failure.  Not suitable for break in two protection.  Getting an electronic trainline to function reliably is going to be some trick.

 

 

According to that report on the NS testing of ECP brakes on unit trains, it says that the function of the air line with ECP brakes is only to supply air to the reservoirs.  It plays no part of any type of brake application.   
 

I believe it's a safety feature.  The loss of all, or a significant amount, of air pressure in the supply line would in effect be a red flag to the system that something is wrong.  (This doesn't just happen when the train parts.  It could also happen because hoses part, a hose or the train pipe itself bursts.) 

I would guess it would also work in case the train line is blocked somewhere in the train.  The portion of the train behind the blockage would sense that the pressure is dropping as the the air supply in the reservoirs is used up.  Without a constant resupply, the air supply could drop to where you have reduced or no braking power available on that portion of the train.

Therefore I would think sensing no or a very reduced air supply ECP brake valves would trigger an emergency application.  Kind of like passenger brakes will go to emergency if the train line pressure on the conventional air brake system drops below 20 psi.   

Jeff

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Posted by BaltACD on Monday, April 6, 2015 3:07 PM

Figures lie.  Liars Figure.

Those with an agenda present figures for their agenda.

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Posted by Euclid on Monday, April 6, 2015 3:05 PM
I expect the industry to strongly resist the call for ECP brakes on oil trains.  But it may be hard to overcome because the idea of updating old technology sells so well to politicians, regulators, and the public.  When this was being discussed in 2006, safety advantages were cited as part of the justification, but this sudden emergence of oil train safety seems to really open the door to a convincing justification for ECP.
I expect that the impending USDOT tank car regulations are going to surprise all of the stakeholders with a mandate for ECP brakes on oil trains. 
Senators Maria Cantwell (D-WA), Patty Murray (D-WA), Tammy Baldwin (D-WI) and Dianne Feinstein (D-CA) have introduced the Crude-By-Rail Safety Act of 2015.  It requires a variety of improvements to tank cars, including the installation of ECP brakes. 
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Posted by Euclid on Monday, April 6, 2015 3:02 PM

oltmannd
 
Euclid
According to the FRA final report on ECP brakes for freight service, August 2009, ECP brakes reduce the stopping distance to 40 to 60% of the stopping distance with conventional air brakes. 
They cite a test of a loaded 100-car train moving at 50 mph.  With conventional air brakes, the train took 4,100 feet to stop.  With ECP brakes it took 2,500 feet to stop. 
A shorter stopping distance means that the cars behind a derailment and developing pileup will lose their kinetic energy sooner; and will therefore shove fewer cars into the pileup.     
 

Identical braking ratio on the cars?  I doubt it.  ECP doesn't develop more braking force in and of itself.

I never said that it develops more braking force.  It stops the train quicker because it takes less time to apply the brakes.

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Posted by Euclid on Monday, April 6, 2015 2:58 PM
oltmannd
 jeffhergert

I think the loss of air pressure in the train line (even though it is now a "supply" line in ECP)if it parts will still cause the brakes to go into emergency.

Jeff

 

Thanks, Jeff.  That makes sense to me now that I think about it.  Each car would have a pressure switch (or transducer) on the brake pipe.

I think it would take a peristent lack to comm to cause a braking failure.  Not suitable for break in two protection.  Getting an electronic trainline to function reliably is going to be some trick.

 

According to that report on the NS testing of ECP brakes on unit trains, it says that the function of the air line with ECP brakes is only to supply air to the reservoirs.  It plays no part of any type of brake application.   
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Posted by oltmannd on Monday, April 6, 2015 2:49 PM

Euclid
According to the FRA final report on ECP brakes for freight service, August 2009, ECP brakes reduce the stopping distance to 40 to 60% of the stopping distance with conventional air brakes. 
They cite a test of a loaded 100-car train moving at 50 mph.  With conventional air brakes, the train took 4,100 feet to stop.  With ECP brakes it took 2,500 feet to stop. 
A shorter stopping distance means that the cars behind a derailment and developing pileup will lose their kinetic energy sooner; and will therefore shove fewer cars into the pileup.     
 

Identical braking ratio on the cars?  I doubt it.  ECP doesn't develop more braking force in and of itself.

-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/

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Posted by oltmannd on Monday, April 6, 2015 2:47 PM

jeffhergert

 

 
oltmannd

ECP braking just replaces the "brakes on" signal, that now runs at nearly the speed of sound down the trainline, with one that operates at near speed of light.

All the other fancy stuff that could be done, like load/empty variable braking, car health monitoring, ride monitoring, bad journal bearing detection, are not part of basic ECP.

ECP provides smoother braking because brake actuation can be faster (no need for damping that keeps pneumatic control valves stable) and will apply simultaneously on every car.

You get faster recharge because the trainline just provides one fucntion - fill the reservoirs - and can be run "wide open".

You get much shorter braking distances at low speed, but not very much improvment at higher speeds.

One thing I don't know - how will an ECP train know to go into emergency at a break-in-two?  Loss of comm?

 

 

 

I think the loss of air pressure in the train line (even though it is now a "supply" line in ECP)if it parts will still cause the brakes to go into emergency.

Jeff

 

 

Thanks, Jeff.  That makes sense to me now that I think about it.  Each car would have a pressure switch (or transducer) on the brake pipe.

I think it would take a peristent lack to comm to cause a braking failure.  Not suitable for break in two protection.  Getting an electronic trainline to function reliably is going to be some trick.

-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/

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Posted by Euclid on Monday, April 6, 2015 2:30 PM
According to the FRA final report on ECP brakes for freight service, August 2009, ECP brakes reduce the stopping distance to 40 to 60% of the stopping distance with conventional air brakes. 
They cite a test of a loaded 100-car train moving at 50 mph.  With conventional air brakes, the train took 4,100 feet to stop.  With ECP brakes it took 2,500 feet to stop. 
A shorter stopping distance means that the cars behind a derailment and developing pileup will lose their kinetic energy sooner; and will therefore shove fewer cars into the pileup.     
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Posted by Wizlish on Monday, April 6, 2015 1:23 PM

Euclid
One example would be replacing 150 year-old compressed air braking technology with electronically controlled pneumatic braking on the new tank cars now coming online.

If I remember correctly, the electrically-operated or -assisted air-brake valve predates the invention of the 'quick-acting' triple.   Some  people seem to think that "150-year old pneumatic braking" is a primitive system, rather than an innovative approach to combining charging and signaling in a one-pipe air system.  A

As noted, the additional time given by ECP at each car vs. what is achievable with fast-acting triples is not the advantage of the system for freight trains.  If the speed with which a release proceeds to high braking effort is a concern, devices similar to the trainline-release portion of a FRED can be cut into the trainline every few cars -- likely corresponding to the 'unit' consists that are the right length for loading/unloading facilities -- and produce so near the effect of individual valves as not to matter.  (This begs the question whether quick application of high braking rate is actually desirable; I happen to think it is not in a great many circumstances, including just about any derailment or damaged-track scenario).

The benefit of ECP as far as I am concerned is that the technology allows graduated release and modulated proportional re-application on an individual-car level.  It would be possible to do a version of this with a two-pipe pneumatic system, of course; the big question always having been how you make ECP-equipped cars compatible with single-pipe Westinghouse. 

I had thought that the point of this special oil-train system was that whole consists were going to be designed that were not expected to work in interchange service directly, and that it would be cost-effective (considering the alternatives!) to provide all the special controls to make the trains 'safe' via the special safety provisions.  In my opinion it makes little sense to take away or cripple important component subsystems of such an approach in order to preserve less important aspects of operation.

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