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EMD / Caterpillar Tier 4 Locomotives Won't Be Ready Until 2017 !!!

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Posted by M636C on Thursday, January 15, 2015 6:25 AM

rvos1979
Funny thing was, Cat decided that they couldn't build a truck engine that would meet emissions, and left the market. The next couple years should be interesting.......

 
Cat build dozens of truck engines that meet Tier 4 every day and are selling all of them to customers who want them.
 
What they haven't done is build an engine that meets tier 4 in the exact way the railroads want it to be done. Anybody who wants a locomotive of any type fitted with a Cat diesel using SCR to meet Tier 4 could have one.
 
What Cat decided to do was not offer a freight locomotive until they had developed an engine that met their customer's requirement.
 
GE had an ES44 using SCR before they developed the current version with EGR and DPF. But GE effectively have an engine that only has a railroad market while Cat have a range of engines for a range of markets all of which are happy to accept SCR (except the railroads). So Cat can continue selling the majority of their engines  (including all those of railroad size except the EMD 710) to a majority of customers whether or not railroads buy any, but GE must build an engine the railroads want because virtually nobody else buys them.
 
I think this affected Cat's decisions regarding meeting tier 4 with EGR and DPF.
 
Even Cummins are only offering engines with SCR. The only other engine manufacturer claiming to meet Tier 4 with EGR and DPF apart from GE is MTU, who don't have a production version yet.
 
GE say their locomotives meet the standard in tests but even they might be a bit tentative about how well they will go in service.
 
M636C
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Posted by carnej1 on Thursday, January 15, 2015 11:23 AM

 

 

 
rvos1979
Funny thing was, Cat decided that they couldn't build a truck engine that would meet emissions, and left the market. The next couple years should be interesting.......
 

 

 
Cat build dozens of truck engines that meet Tier 4 every day and are selling all of them to customers who want them.
 
What they haven't done is build an engine that meets tier 4 in the exact way the railroads want it to be done. Anybody who wants a locomotive of any type fitted with a Cat diesel using SCR to meet Tier 4 could have one.
 
What Cat decided to do was not offer a freight locomotive until they had developed an engine that met their customer's requirement.
 
GE had an ES44 using SCR before they developed the current version with EGR and DPF. But GE effectively have an engine that only has a railroad market while Cat have a range of engines for a range of markets all of which are happy to accept SCR (except the railroads). So Cat can continue selling the majority of their engines  (including all those of railroad size except the EMD 710) to a majority of customers whether or not railroads buy any, but GE must build an engine the railroads want because virtually nobody else buys them.
 
I think this affected Cat's decisions regarding meeting tier 4 with EGR and DPF.
 
Even Cummins are only offering engines with SCR. The only other engine manufacturer claiming to meet Tier 4 with EGR and DPF apart from GE is MTU, who don't have a production version yet.
 
GE say their locomotives meet the standard in tests but even they might be a bit tentative about how well they will go in service.
 
M636C
 

[/quote]

 

 It's interesting to note that EMD seemed to be focused on an EGR solution well before GE...about 3-4 years ago TRAINS had a bit about EMD being ahead in the race and speculated that GE could be at a serious disadvantage come 2015.

 How things change...

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Posted by YoHo1975 on Thursday, January 15, 2015 11:39 PM
GE has received official Tier IV certification on the new engines as of I think yesterday or the day before. No long term proof, but they manage to pass the test. EMD started earlier, they also had a significantly less supportive management structure due to GM indifference, then sale, then sale again and a harder job trying to convert the 2 cycle 710. They had the 710 meeting standard in the lab. They couldn't get UP 9900 to meet Tier 4 on the road.
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Posted by ramrod on Friday, January 16, 2015 12:21 AM

Interesting and informative discussion. I have a question, though. Given the difficulty everyone has had developing the necessary technology, what if no one can produce an engine that meets both Tier IV specs and the RR requirements what then? would this open up a viable opportunity to consider large scale eletrification, or could some srt of a compromise to permit SCR or "almost" tier IV compliant locomotives to be built? Who would blink first? Or will the courts get involved?

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Posted by GDRMCo on Friday, January 16, 2015 1:17 AM
GE's Tier 4 locomotive is apparently now certified Tier 4. So there's atleast one Tier 4 locomotive available...

ML

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Posted by greyhounds on Monday, January 19, 2015 1:22 AM

carnej1
Cat build dozens of truck engines that meet Tier 4 every day and are selling all of them to customers who want them.

What kind of trucks?

Cat was a major supplier of heavy duty diesel truck engines for over the road freight movement.  They did exit that market.

Cat may be building engines for huge trucks used in mines, etc.  But they did exit the commercial over the road market because of emission standars.

 

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Posted by M636C on Monday, January 19, 2015 4:06 AM

greyhounds
 
carnej1
Cat build dozens of truck engines that meet Tier 4 every day and are selling all of them to customers who want them.

 

What kind of trucks?

Cat was a major supplier of heavy duty diesel truck engines for over the road freight movement.  They did exit that market.

Cat may be building engines for huge trucks used in mines, etc.  But they did exit the commercial over the road market because of emission standars.

 

I was using the name "truck engines" to refer to the generic automotive derived medium power engines used in Genset locomotives , Navy and Coast Guard patrol vessels and indeed construction machinery and the smaller mining trucks. This includes the 3500 series used extensively in export locomotives, particularly those built in China and the C175 used in the F125 and PR43. The larger 3600 or C280 series, used in larger ships and in some rebuilt locomotives is not regarded as a truck engine. But many of the smaller engines, particularly in Europe, need to meet standards similar to Tier 4 and those engines can and do meet Tier 4 requirements, just not without SCR and urea.

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Posted by carnej1 on Monday, January 19, 2015 11:18 AM

greyhounds

 

 
carnej1
Cat build dozens of truck engines that meet Tier 4 every day and are selling all of them to customers who want them.

 

What kind of trucks?

Cat was a major supplier of heavy duty diesel truck engines for over the road freight movement.  They did exit that market.

Cat may be building engines for huge trucks used in mines, etc.  But they did exit the commercial over the road market because of emission standards.

 

 

As pointed out that by the poster who I originally quoted, I was using his term as he used it. I probably should have written it as "truck" engines.

 Cat has had a rocky road with the OTR truck market since the new emissions regulations went into effect. as you stated they exited the OEM market for OTR diesel engines. Then they decided to market a Cat branded line of vocational trucks built for them by International/ Navistar. The emissions compliant engines initially offered for the Cat truck line were a modified version of one of Cat's OTR engines (Cat sold the line to Navistar when they existed the market) using Navistars proprietary Exhaust Gas circulation system. That system,also used in International trucks, was a dismal failure and caused serious damage to both truck brands...

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Posted by Speaking clock on Thursday, January 22, 2015 6:22 PM

hey,

wouldn't be a riot if Lima Hamilton, the steam king with no diesel dreams, had the tier 4 secret?

 

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Posted by CAZEPHYR on Monday, February 23, 2015 2:32 PM

Jim

I had not heard any reports on the Donner testing, but actually got to watch the first round of tested on Donner last year.   I viewed them smoking now and then which they should never do according to the Tier IV exhaust regulations.

They are still on the Union Pacific and have been used around Donner and North up to Portland for a few months.

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Posted by carnej1 on Tuesday, February 24, 2015 11:27 AM

Lima Hamilton?

 The combined company only turned out a few steam locomotives after the 1947 merger (last one being a NKP 2-8-4 in 1949). Granted they did make a valiant effort to promote the proposed 4-8-6 design....Does B-L-H even exist as a successor company anymore?

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Posted by DS4-4-1000 on Tuesday, February 24, 2015 1:05 PM

The only part left is BLH electronics which currently makes weigh cells. 

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Posted by ROBERT WILLISON on Tuesday, February 24, 2015 1:14 PM

What would have been  the advantage of  a 4-8-6  locomotive ? A larger firebox ?

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Posted by erikem on Tuesday, February 24, 2015 11:01 PM

You are correct in that the 4-8-6 would have a larger firebox, the intent was to have a large grate area to allow for a slower and more complete combustion of the coal.

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Posted by CSSHEGEWISCH on Wednesday, February 25, 2015 7:16 AM

Speaking clock

hey,

wouldn't be a riot if Lima Hamilton, the steam king with no diesel dreams, had the tier 4 secret?

When you consider the poor reputation that the Hamilton engine enjoyed, it isn't too surprising that the L-H diesel line was discontinued when the firm was absorbed by Baldwin.

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Posted by Leo_Ames on Wednesday, February 25, 2015 7:41 AM

The engine didn't have a poor reputation at the time. It simply hadn't been around long enough or had a chance to age enough to develop much of a negative reputation. And it was also a modern design, with a lot of room left for evolution unlike Alco's 539 and Baldwin's 606 that were about 20 years old at that time and had been taken about as far as they could. Its only major fault seemed to be the crankshaft, which some experts suspect wasn't properly balanced resulting in premature failures. A solvable problem had they stayed around.

 

Lima-Hamilton was doing quite well with new orders before the news was announced, with one well respected diesel historian even stating that they were on pace to surpass Baldwin in sales that year (Jerry Pinkepank in a great article in TRAINS during the 1960's about Lima's short lived foray into the diesel market, stated this). And Lima introduced several innovations, appearing for a time to be set to continue their long-standing steam reputation of excellance. 

 

If Lima's attention to detail (which was prevalent in these designs) and their locomotive's excelling in grueling low-speed, heavy haul applications isn't enough, maybe the statistics can bear out the fact that it wasn't all bad. The bulk of production still was intact in 1963, well over a decade after production had concluded (164 of the 174 built). Many of these were in active service, and most that weren't were still stored serviceable at this late date. And the 10 New Haven casualties had their engines salvaged for re-use by the scrapper.

 

Not bad for a builder that outshopped only 174 diesel locomotives, had been gone well over a decade, had seen the inheritor of its legacy having itself left the market, and at a point where we were solidly in the 2nd generation of diesel railroading with age and generous trade-in programs having already taken care of many minority makes and a fair number of EMD's as well. 

 

And Armco kept the Lime legacy alive into the 1980's in one of the harshest environments there is for switchers. That pretty much bears out the fact that rather than being fragile beasts that never worked right and regularly broke down, they did just the opposite and could withstand abuse and still keep earning money for their owners. 

 

Like I said, not bad even though history in recent decades has just about forgotten the positives from this short-lived and final chapter of a proud company's legacy.

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Posted by DS4-4-1000 on Wednesday, February 25, 2015 8:59 AM

Leo_Ames
Lima-Hamilton was doing quite well with new orders before the news was announced, with one well respected diesel historian even stating that they were on pace to surpass Baldwin in sales that year (Jerry Pinkepank in a great article in TRAINS during the 1960's about Lima's short lived foray into the diesel market, stated this).

What Pinkepank ignores is that the year following the cessation of Lima Diesels the orders for everything, and switchers especially, fell to near nothing.  And since Lima only built switchers (or two switchers on one frame) even if they did outsell Baldwin that wouldn't have amounted to very many sales.  Other than the free piston gassifier Lima did not have any engine in development which could be used for mainline power. 

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Posted by CAZEPHYR on Wednesday, February 25, 2015 9:19 AM

It will be very hard for EMD to recover any percentage of loco sales in the domestic market.  I read in the GE web site that they have 1000 orders for the Tier V locos.  I wonder if EMD has any orders since they have no product for the market. 

  I know they are in the rebuilding business now of older units using the 710 ECO product, but that will probably not continue forever.  I had read an article on EMD working with LNG also.

What is the history of the Evolution Series Tier 4?

GE has invested $600 million in the Evolution Series since its introduction in 2005. GE Transportation leveraged resources from other GE businesses and GE’s Global Research Center to develop the new Tier 4 engine technology. In August 2012, GE unveiled the prototype for our next Evolution Series Tier 4 Locomotive.

 

Tier 4 locomotives began field testing across the United States in 2013 and have logged over 10,000 miles to date. In September 2014, GE revealed it has received over 1,000 Evolution Series Tier 4 Locomotive orders.

 

 

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Posted by Leo_Ames on Wednesday, February 25, 2015 9:25 AM

DS4-4-1000

 

 
Leo_Ames
Lima-Hamilton was doing quite well with new orders before the news was announced, with one well respected diesel historian even stating that they were on pace to surpass Baldwin in sales that year (Jerry Pinkepank in a great article in TRAINS during the 1960's about Lima's short lived foray into the diesel market, stated this).

 

What Pinkepank ignores is that the year following the cessation of Lima Diesels the orders for everything, and switchers especially, fell to near nothing.  And since Lima only built switchers (or two switchers on one frame) even if they did outsell Baldwin that wouldn't have amounted to very many sales.  Other than the free piston gassifier Lima did not have any engine in development which could be used for mainline power. 

 

My point and I suspect Pinkepank's point as well, wasn't that they were on the verge of being a major force in the later phases of dieselization with a shot at a long-term future and perhaps eventually going head to head against GM.

Rather, that the product and Lima's diesel program wasn't in nearly the dire straights that such a short production run before being swallowed up would've suggested in hindsight. 

I'm pretty confident that Lima-Hamilton made the right choice since unless the free-piston research underway had truely been the wave of the future, it's difficult to see how they could've made it alone into the coming decades and perhaps even still be active today. Too little, too late, and GM and eventual competitor GE were just too big. 

What I do believe though is that BLH would've been wise to have taken more advantage of their engineering expertise in the locomotive field, creating products that incorporated the best aspects of the Lima products into the existing Baldwin designs. 

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Posted by carnej1 on Wednesday, February 25, 2015 11:21 AM

Speaking clock

hey,

wouldn't be a riot if Lima Hamilton, the steam king with no diesel dreams, had the tier 4 secret?

 

 

In hindsight I shouldn't have responded to this as I appear to have sparked an O.T (although interesting) discussion that probably should have it's own thread on the "Locomotives" forum....

 I would be curious as to what the point of bringing Lima Hamilton up is? Is there any relevance to discussing Tier IV or was that just idle trolling?

 

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Posted by Speaking clock on Wednesday, February 25, 2015 8:07 PM

carnej1

 

 
Speaking clock

hey,

wouldn't be a riot if Lima Hamilton, the steam king with no diesel dreams, had the tier 4 secret?

 

 

 

 

In hindsight I shouldn't have responded to this as I appear to have sparked an O.T (although interesting) discussion that probably should have it's own thread on the "Locomotives" forum....

 I would be curious as to what the point of bringing Lima Hamilton up is? Is there any relevance to discussing Tier IV or was that just idle trolling?

 

 

 
well, it would be interesting if lima had the secret to an easy tier four solution.
 
think about it, there's probably some lima Hamilton left in some other field of engine development.
if they actually did have an easy tier four solution, i was wondering how much EMD would buy it for, or even if they would be interested. 
 
I'm One of those guys who think things like "what if Alco was still around?" And " what if the fabled b18-7 was built?"
 
and for the record there are two types of trolling: 
 
SC trolling (Slow Clap) is the sort of trolling that generates that sort of response, with some chuckles. Examples are changing the screensaver on a computer to the troll fac without doing anything else.
 
FU trolling generates that sort of response as it normally has horrific effects that are really damaging.
 
i'm more of an SC myself
 
 
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Posted by Paul_D_North_Jr on Wednesday, February 25, 2015 9:00 PM
"On behalf of Baldwin - Baldwin's diesels", by Pinkepank, Jerry A., 
from Trains, December 1967, pg. 22 &etc. 
 
"Horsepower alone does not a locomotive make - 21st annual motive power survey" by Pinkepank, Jerry A., from Trains, July 1969, pg. 20 &etc.  

"Lima a la Armco - will Lima�s first diesel customer be the last operator of Limas?", by Marre, Louis A., from Trains, January 1973, pg. 40 &etc.

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Posted by DS4-4-1000 on Friday, February 27, 2015 8:42 AM

Leo_Ames
What I do believe though is that BLH would've been wise to have taken more advantage of their engineering expertise in the locomotive field, creating products that incorporated the best aspects of the Lima products into the existing Baldwin designs.

It also would have been wise if BLH would have kept its Baldwin expertise.  According to Kirkland in "Dawn of the Diesel Age" the BLH merger was engineered by Westinghouse and Westinghouse brought in thier own engineers who had no diesel locomotive background.  Apparently, according to Kirkland, many very basic mistakes were made by this new staff.

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Posted by Andrew Falconer on Saturday, February 28, 2015 12:25 AM

Would Generator Set locomotives have cut the diesel fumes and carbon dioxide emissons more effectively than what the EPA is having GE and EMD do with the new road locomotives?

Andrew

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Posted by GDRMCo on Saturday, February 28, 2015 5:15 AM
No. Even idling a genset wouldn't do better than a normal large diesel engine, gensets only make gains in fuel economy thru using less fuel at idle due to using small engines and shutting down all but one.

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Posted by chutton01 on Thursday, March 19, 2015 11:01 AM

carnej1
I would be curious as to what the point of bringing Lima Hamilton up is? Is there any relevance to discussing Tier IV or was that just idle trolling



Possibly this topic?
Proposed L-H Free Piston Gasifier Locomotive

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Posted by carnej1 on Thursday, March 19, 2015 11:23 AM

chutton01

 

 
carnej1
I would be curious as to what the point of bringing Lima Hamilton up is? Is there any relevance to discussing Tier IV or was that just idle trolling

 



Possibly this topic?
Proposed L-H Free Piston Gasifier Locomotive

 

 

I realize that there is some work going on with free piston engines in hydraulic pumps and generator sets (using linear motor/generators) but I haven't read that anyone is offering it as a solution to the locomotive industry for emissions compliance, though I would imagine it is scalable..

http://www.gizmag.com/dlr-free-piston-linear-generator-range-extender/27736/

A Very different system that what L-H and EMD proposed in the 1950's..

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Posted by carnej1 on Thursday, March 19, 2015 11:27 AM

Andrew Falconer

Would Generator Set locomotives have cut the diesel fumes and carbon dioxide emissons more effectively than what the EPA is having GE and EMD do with the new road locomotives?

 

The Tier IV emissions regulations do not say anything about Co2 emissions but do regulate carbon monoxide levels..

 

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Posted by zugmann on Thursday, March 19, 2015 1:48 PM

Andrew Falconer

Would Generator Set locomotives have cut the diesel fumes and carbon dioxide emissons more effectively than what the EPA is having GE and EMD do with the new road locomotives?

 

 

Yep - since they spend so much time parked on the repair tracks.

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

The opinions expressed here represent my own and not those of my employer, any other railroad, company, or person.t fun any

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Posted by SD60MAC9500 on Monday, September 28, 2015 6:10 PM

Hopefully EMD relocates the turbo/exhaust stack to the rear of the unit like GE, and reconfigures their radiator similar to GE's to cut down problems in unventilated tunnels. Perhaps their tier 4 unit will be called a SD4x(insert hp here)xACe. As I see the 70 series designation no longer being used.

Rahhhhhhhhh!!!!

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