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U.P. RR New Technology The Arrowedge

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U.P. RR New Technology The Arrowedge
Posted by samfp1943 on Tuesday, September 3, 2013 9:03 PM

The TRAINSNewswire  of this date carries a story about a new Double Stack Technology called

The Arrowedge  FTA; "..OMAHA, Neb. – Union Pacific recently unveiled its Arrowedge intermodal technology to reduce wind drag on double stack container trains. The employee-designed, 48-foot Arrowedge container has a tapered body that allows air to more easily flow around the train's containers. This reduces fuel consumption and locomotive emissions.
   
    UP expects to introduce the technology on double stack trains between Joliet, Ill., and Long Beach, Calif., this month.  ."The Arrowedge represents Union Pacific's focus on pioneering technology for operational and environmentally sustainable gains that ultimately result in enhanced customer service and community stewardship,.."

     It is an interesting concept vehicle, but is it practical?   It has a metal brace frame on the fore end of the trailer ( not sure how areodynamically clean this will make the design.)

    It would seem to work if the container's small end was apways pointed towards the front end of the train (F) .  That kind of a mass reorientation of the containers would consume time and energy at the loading point.  

    Currently, there are modest areodynamic features on  semi-trailers on TOFC cars. Some trailers are nose to front of train, which optimized their areodynamic skirting, but there are an generally,equal numbers  who are reverse oriented on their cars. Which would seem to negatively optimize the areodynamics of their skirting.

     THe last sentences of the press release seem to lean to the feel good aspect of the design:

"...."The Arrowedge represents Union Pacific's focus on pioneering technology for operational and environmentally sustainable gains that ultimately result in enhanced customer service and community stewardship,.."

       My question would seem to beg the question is this just a feel good move to satisfy some kind of touchy-feel good Government Program?             Or do any of the other FORUM Members, particularly those still in the trucking side or intermodal rail side  have any ideas on the potential success of failure of this idea/concept.  Whistling

 

 


 

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Posted by Anonymous on Tuesday, September 3, 2013 9:33 PM

How much difference in wind drag would one of those make on a long train?  It does not seem like it would be very much.

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Posted by Deggesty on Tuesday, September 3, 2013 9:43 PM

What about the back end of the containers? If they are flat, there will still be turbulence there.

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Posted by mudchicken on Tuesday, September 3, 2013 10:35 PM

Deggesty

What about the back end of the containers? If they are flat, there will still be turbulence there.

(1) How soon everybody forgets the original Santa Fe Fuel Foiler doublestack containers.

(2) Trucking industry has already addressed the rear of the trailer issue (how you graft that rascal to a COFC sea-can and expect it to survive is open to discussion.)

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Posted by Overmod on Wednesday, September 4, 2013 12:59 AM

mudchicken

(1) How soon everybody forgets the original Santa Fe Fuel Foiler doublestack containers.

How quickly Santa Fe forgot about those A-stacks.  All six of them.  (OK, OK ... maybe it was seven... )

And really doublestacks only by courtesy (you would NOT stack them with anything more than a light load on the 'top' one).  

Personally, I'm sorry the idea didn't catch on, as it would have been a reasonable approach ... single-stacked, that is ... to operating freight through the ex-PRR/NH/LIRR tunnels in New York...

As to the rear-of-the-trailer issue:  isn't that why God invented the AirTab?   ;-}

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Posted by narig01 on Wednesday, September 4, 2013 1:10 AM
Weren't the fuel foilers primary advantage the low weight? Anyway here is another release on this.

http://www.railwayage.com/index.php/intermodal/up-arrowedge-technology-to-debut-this-month.html

Rgds IGN
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Posted by BaltACD on Wednesday, September 4, 2013 6:44 AM

Pictures - all this verbage is spoiling the view of what is being discussed!

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Posted by zugmann on Wednesday, September 4, 2013 6:55 AM

BaltACD

Pictures - all this verbage is spoiling the view of what is being discussed!

Looks like a trailer that somebody stepped on.  Maybe that's where the idea came from?

Wonder when they'll get any sort of payback from the cost of the thing (and lost revenue for that space)?

It's been fun.  But it isn't much fun anymore.   Signing off for now. 


  

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Posted by Victrola1 on Wednesday, September 4, 2013 7:35 AM

It brings to mind reading all the aerodynamic hype on streamlined passenger trains of the 1930's. 

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Posted by Anonymous on Wednesday, September 4, 2013 7:45 AM

BaltACD

Pictures - all this verbage is spoiling the view of what is being discussed!

http://www.railwayage.com/index.php/intermodal/up-arrowedge-technology-to-debut-this-month.html

How much difference will ONE of these make for a whole train with big gaps and flat leading surfaces between each set of stacks?  One-percent?  Point-one-percent?

 

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Posted by dakotafred on Wednesday, September 4, 2013 7:54 AM

Bucyrus says it exactly. The Newswire story does not make clear what one finds elsewhere, that there is to be a single one of these affairs atop the first (lower) container on the train. Perhaps a physics-trained person can estimate for us how far back on the train the aerodynamic benefit could be expected to extend.

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Posted by blownout cylinder on Wednesday, September 4, 2013 7:59 AM

Just looking at it I'd be surprised if there really would be any benefit. Depending on whether it is single unit per stack or not. 

Not to mention the reduced cargo it looks like it would hold...

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Posted by cx500 on Wednesday, September 4, 2013 8:45 AM

My first reaction is that it's a bit late for April 1st.  But if the picture is to be believed, perhaps it is real.  On the whole, I think it is a theoretical solution in search of a problem to solve, created by somebody who has little experience with actual rail operations.

The tapered container will have the volume available for cargo greatly reduced, and shippers won't want to use it.  So it would be carried around empty most of the time, taking the place of a load.  That in itself probably negates any possible aerodynamic improvement.

Assuming the intent is for it to be the upper container on the first wellcar, at terminals it will have to be moved to the opposite end of the train and rotated for correct orientation.  As others have mentioned, it does not solve the problem of turbulence created by the many gaps between containers throughout the length of a train.

John

 

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Posted by Paul of Covington on Wednesday, September 4, 2013 9:58 AM

   "Positioned on top of the first freight container..."

   Sounds to me like it's an empty module rather than one intended to carry freight.   I can't imagine that it would make much difference when it's followed by a long string of double-high square containers with great gaps between them.

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Posted by mudchicken on Wednesday, September 4, 2013 10:59 AM

MOD: Worked great on spine cars (two of the six , one aluminum and one fiberglass, wound up as signal dept. storage sheds at Mission Tower in LA)...The comment had to do with the curved edges on the front of the container. I'm betting Uncle Pete got the idea from the dorm transition cars behind the baggage cars from  the El Cap passenger train bi-levels...

The UP project reminds me of the old Triumph TR7 "Shape of things to come" ad campaign of the 1970-80'shttp://www.youtube.com/watch?v=Jk1QaAH-r_o 

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Posted by carnej1 on Wednesday, September 4, 2013 11:11 AM

 This is the brainchild of Michael Iden, Union Pacific's General director for Car & Locomotive engineering. Here's the original patent:http://www.google.com/patents/US7784409

He has been working on a number of drag reduction concepts for both railcars and locomotives and holds several patents.

 

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Posted by overall on Wednesday, September 4, 2013 11:27 AM

Has it been wind tunnel tested?

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Posted by Anonymous on Wednesday, September 4, 2013 11:33 AM

This concept needs a clear explanation.  From the patent, it looks as though it includes more than just a fairing for the lead container.  It suggests that the gaps between all stacks of containers will have some type filler or fairing for the leading face of the containters.  Or maybe, these are just variation on one fairing for the lead, upper container.

What I  want to see is U.P. publishing engineering figures indicating the amount of drag reduction the fairing supplies to a train. 

The patent simply speaks of "drag reduction."  Certainly the concept will provide drag reduction.  The pertinent question is: how much reduction?  Just keeping the train clean will provide drag reduction as well as weight reduction, but is it worth it?

I want to see how many gallons of fuel U.P. will save with this device.  Surely they have made that calculation.  Why not tell us what it says?

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Posted by samfp1943 on Wednesday, September 4, 2013 12:43 PM

cx500

My first reaction is that it's a bit late for April 1st.  But if the picture is to be believed, perhaps it is real.  On the whole, I think it is a theoretical solution in search of a problem to solve, created by somebody who has little experience with actual rail operations.

The tapered container will have the volume available for cargo greatly reduced, and shippers won't want to use it.  So it would be carried around empty most of the time, taking the place of a load.  That in itself probably negates any possible aerodynamic improvement.

Assuming the intent is for it to be the upper container on the first wellcar, at terminals it will have to be moved to the opposite end of the train and rotated for correct orientation.  As others have mentioned, it does not solve the problem of turbulence created by the many gaps between containers throughout the length of a train.

John

 

John (CX500) ;

        Pretty much the same assessment that I had after reading the piece in the Newswire.  I was OTR actively, when the transition between the 45'-48' and53' Trailers cycled into the trucking business. As each new size became the 'Norm' it was the larger size that the shippers screamed and demanded. The larger trailers were,in part, sold as the perfect answer for "Balloon Freight"- (Light weight, High Cube).  Even if they were shipping low cube high weight freight ( ie: steel, Beer, etc).  The 53' became "The Industry Standard" .

    That being the case, I am not sure how this new Arrowedge unit will fit in. My prediction it is going to be a very hard sale to potential users...As MudChicken predicted, it may wind up in some corner of the UP Property, repurposed by UPRR to gain back some of the original price.    I would also predict that when a shipper sees that 48' mark on it, they'll order it off their docks, if there to be loaded,. [ It is even too short to load large aircraft main wing sections in. ]

   As Bucyrus and a couple of others said.  a single arrowedge on the fron car of a train is not going to have that much effect on the aerodynamics of the train...Certainly, not over the length of a large number of container well cars.   A solif train of 53' double stacks has a better set of dynamics than a train of 40' &45'  double stacked overseas containers, on cars that have been lengthened to accept can length up to 53'.  At a track speed the inter-car turbulance has got to be ferocious.. 

 As Operationally, I would expect it would be a headache from the perspective of it have to be specifically oriented to the front of the tain to achieve maximum effectiveness. My 2 Cents

  It is an interesting discussion. I just wish there had been more details published in the UPR's Press Release. Whistling

 

 

 


 

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Posted by greyhounds on Wednesday, September 4, 2013 12:56 PM

carnej1

 This is the brainchild of Michael Iden, Union Pacific's General director for Car & Locomotive engineering. Here's the original patent:http://www.google.com/patents/US7784409

He has been working on a number of drag reduction concepts for both railcars and locomotives and holds several patents.

 

We'll see.  We simply do not have enough information to evaluate (as best we humble folks ever could) the innovation.   But it's good they're trying to improve the efficiency.  The analysis must look good in the computers for them to proceed.  But not every innovation will be a success.   And if you're afraid to fail you'll never succeed.  The UP does run these trains a long way at relatively high speeds.  So the fuel savings could be significant.

In my own uniformed humble opinion,  Mr. Iden has taken a good shot.  But at the wrong target.  He should have focused on putting the aerodynamic devices on the rail cars,  Not on the containers.  You don't want to increase the containers' weight on the highway (it's limited by law) and you don't want to be fooling around in the terminal attaching stuff to the containers.  Containers will show up from all over the world.  ISO international standards are going to be difficult to change.

Instead, maybe modify the stack cars so that they provide a more aerodynamic ride.  Maybe something enclosed such as an auto rack.  It would be easier to control and there are fewer cars than containers to modify.

"By many measures, the U.S. freight rail system is the safest, most efficient and cost effective in the world." - Federal Railroad Administration, October, 2009. I'm just your average, everyday, uncivilized howling "anti-government" critic of mass government expenditures for "High Speed Rail" in the US. And I'm gosh darn proud of that.
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Posted by Anonymous on Wednesday, September 4, 2013 1:13 PM

The patent illustrations show some filler fairing devices fitted into the gaps between the stacks.  It appears that they are not permenatly attached to the cars or the containers, but rather, are attached by hang hooks to the ends of the containers. 

I suppose track curves would affect the shape of the gaps, so filling the entire gap between stacks with a solid filler structure would not be possible.  The gaps would have to be filled with a giant sponge with a smooth skin on it.  But then those sponges would have to be attached securely so they don't blow off in the wind. 

I think a lot of benefit would flow from streamlining the whole train as if it were a big worm with no gaps and flat faces running into air.  But that seems like a mighty big engineering challenge.  If gap fillers were added to the train, it would take a lot of time and labor to attach all those pieces to the containers. 

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Posted by CShaveRR on Wednesday, September 4, 2013 2:49 PM

Interesting, that nobody, not even UP, remembered to put the second capital letter in the trademarked name:

ArroWedge.  A more accurate description of the device.

No loads are planned for transport in this thing.  It appears to be just a hollow wedge.  One doesn't have to be worried about a lack of weight, because it will be attached to the container below it with inter-box connectors.

The Joliet-California debut of this could have a significance...this would be the route for ocean-going containers, which are usually no more than 40 feet long.  And many stack cars have been produced recently (yea, and even shortened from 48 feet) to provide 40-foot tubs, precisely to reduce the drag.  I would think that a 48-foot device like the ArroWedge could fit in the upper-front position and be close to, but not interfere with, the top container of the following tub (a four-foot overhang).  The IBC connection posts provide for this.

I didn't look into the patent to see what or whether something is planned for other gaps on the train.  It's doable--a thick tarp, with hooks to go into the IBC posts, would lessen drag.  The question would be whether it's worth the hassle that would be necessary to handle it at the end-points. 

Just think...they could put a catchy slogan on the side of these tarps:  "Resistance is Futile"  (kind of appropriate for the Borg, no?).

Carl

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Posted by ShoreTower on Wednesday, September 4, 2013 2:57 PM

Twenty years ago, I did a simulation analysis of several double-stack car designs for a Class I railroad.  There are multiple sources of train resistance, including rolling and bearing, train weight itself, and aerodynamic.  Aerodynamic drag depends on the length of containers in the wells, whether there are empty wells or single containers (both of which produce a lot more drag), and --- which way the wind is blowing.

All told, drag was a small enough factor that I ignored it, since we couldn't predict the loading pattern on a particular train.

All that having been said, the extra handling involved in fitting the "arrowedge" (and any "gap fillers") will likely exceed the fuel savings.  This one looks like little more than a publicity stunt.

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Posted by BaltACD on Wednesday, September 4, 2013 3:17 PM

mudchicken

 

The UP project reminds me of the old Triumph TR7 "Shape of things to come" ad campaign of the 1970-80'shttp://www.youtube.com/watch?v=Jk1QaAH-r_o 

I own a 79 TR-7 convertable - still looks contemporary today.

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Posted by Phoebe Vet on Wednesday, September 4, 2013 3:31 PM

If you want to see the most efficient aerodynamic shape, release a drop of water and photograph it in free fall.  The liquid will assume the shape that is the least drag.

The best way to apply that to a train is to divide that shape in half and attach one end of it to each end of the well car.

That said, most of the aerodynamic drag comes from the gaps between the cars.

Dave

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Posted by carnej1 on Wednesday, September 4, 2013 3:34 PM

Bucyrus

This concept needs a clear explanation.  From the patent, it looks as though it includes more than just a fairing for the lead container.  It suggests that the gaps between all stacks of containers will have some type filler or fairing for the leading face of the containters.  Or maybe, these are just variation on one fairing for the lead, upper container.

What I  want to see is U.P. publishing engineering figures indicating the amount of drag reduction the fairing supplies to a train. 

The patent simply speaks of "drag reduction."  Certainly the concept will provide drag reduction.  The pertinent question is: how much reduction?  Just keeping the train clean will provide drag reduction as well as weight reduction, but is it worth it?

I want to see how many gallons of fuel U.P. will save with this device.  Surely they have made that calculation.  Why not tell us what it says?

"Why Not Tell us what it says?"

 The patent is proprietary to UP and at the moment they are the only railroad that can legally use this device so I don't think you will see them share all their data with the rest of the industry right now.

 They seem to be very early in the testing process for this technology, there's a long way to go until we'll see if this is something that will be adopted by UP or anyone else in the industry.....

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Posted by carnej1 on Wednesday, September 4, 2013 3:41 PM

An article about the genesis of the idea and the man behind it:

http://www.marcgunther.com/the-power-of-one-union-pacific/

 

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Posted by dakotafred on Wednesday, September 4, 2013 5:22 PM

I've seen no mention of "gap-fillers" elsewhere on the train, and the only thing the U.P. has ordered so far is eight (8) copies of the ArroWedge topper itself.

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Posted by Anonymous on Wednesday, September 4, 2013 5:41 PM

The gap fillers are shown in the patent illustrations in the link in the top post of this page.  If you click on one of those line drawings, it blows up and you can then scroll through them with the arrows at the sides. 

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Posted by cx500 on Friday, September 6, 2013 6:11 AM

How about this clever loading of containers which reduced the gaps significantly, at least on the upper level.  Of course it requires an exact mix of container lengths (53-45-53) and this version of the well car so it is not realistic for day to day operation.  On the other hand, I can't see any "gap filler" device meeting the twin challenges of simple, quick installation/removal, yet robust enough to withstand the side blasts of strong crosswinds or passing trains.

Caution - don't try to replicate this on your model railroad unless you have unusually large minimum radii!

John

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