Living nearby to MP 186 of the UPRR Austin TX Sub
If GM "killed the electric car", what am I doing standing next to an EV-1, a half a block from the WSOR tracks?
-Don (Random stuff, mostly about trains - what else? http://blerfblog.blogspot.com/)
Quentin
QUOTE: Originally posted by donclark Why? I want to know why brake pads are failing? Haven't we been making brake pads and steel wheel trucks for years? Why are they failing? Who designed this mess? That person should be hung!
Originally posted by oltmannd Originally posted by donclark [ Living nearby to MP 186 of the UPRR Austin TX Sub Reply jchnhtfd Member sinceJanuary 2001 From: US 1,537 posts Posted by jchnhtfd on Wednesday, April 20, 2005 11:39 AM Hard to say who will have to pay -- that will take a while to figure out. On the nature of the cracking, I would say first that I have not seen any of the cracked rotors (obviously -- I don't work for Amtrak or Bombardier), so it is perhaps somewhat presumptuous of me to offer any comment. I will anyway. It is very likely from the rather sketchy descriptions available to the GP (including me) that these are probably either stress corrosion or fatigue cracks. They are an absolute bear to find visually in any metal, and not a whole lot easier to find with the various non-destructive techniques available. The brake rotors are very highly stressed components, both mechanically and thermally, and operate in an exceedingly hostile environment. In my humble opinion, someone somewhere deserves a big thank you and commendation from folks for finding them at all! How did get to be 300 or more cracked rotors before the first one was discovered? Not hard; as I just noted, these things are a bear to find and someone was just sharp-eyed enough to find one. However, once you find one, you should say to yourself 'I wonder if there are any more like that' and go looking -- and once you are looking in the right way in the right place, they aren't that hard to find at all. The best similar situation I can think of off hand is cracks in gas turbine turbine blades -- they are a bear to find, impossible to predict, but once one breaks and blows up an engine, you know where to look and you can devise an inspection program to find them (so more engines don't blow up) and redesign the blade (so you don't have to keep looking for the little buggers). Jamie Reply jeaton Member sinceSeptember 2002 From: Rockton, IL 4,821 posts Posted by jeaton on Wednesday, April 20, 2005 11:48 AM From what I have read, the cracks are described as milimeter size and are in the hubs of the discs. I am not an engineer, but I would guess that the discs are subject to enormous stress and probably get very hot during operation. Maybe hotter than expected. Makes me wonder if the problem might be in the composition of the metal. Replacement of the damaged discs requires the use of a special press and Amtrak only has two such presses. According to reports, the effort to operate one train, with wheel sets swapped out so that all discs on the train were in good order, was foiled by the wheels being out of match. I assume that was a result wheel tread wear being different and it is important for high speed operations. Needless to say, this is a serious financial blow for Amtrak. It also highlights the total absurdity of the Bush administration's idea that other private businesses would be glad to jump in and run Amtrak train operations at a lower cost. Who in their right mind would take this kind of risk? Jay "We have met the enemy and he is us." Pogo Possum "We have met the anemone... and he is Russ." Bucky Katt "Prediction is very difficult, especially if it's about the future." Niels Bohr, Nobel laureate in physics Reply Paul Milenkovic Member sinceJuly 2004 2,741 posts Posted by Paul Milenkovic on Wednesday, April 20, 2005 8:59 PM QUOTE: Needless to say, this is a serious financial blow for Amtrak. It also highlights the total absurdity of the Bush administration's idea that other private businesses would be glad to jump in and run Amtrak train operations at a lower cost. Who in their right mind would take this kind of risk? This business of whether private enterprise would take on the risk of the Acela trains cuts both ways -- maybe the idea is that a private company wouldn't do something dumb like the Acela trains in the first place. But I don't much care what Mr. Bu***hinks about transportation policy because he is out in 3 years anyway. A care a whole lot about what Mr. Feingold thinks about all of this (D-Wisconsin, United States Senate) on account of the Midwest High-Speed Rail Initiative. Senator Feingold is probably going to be around a whole lot longer than that, and while he is considered a liberal Democrat, he is a lot farther to the right on deficit spending than Mr. Bush, and he is not a foamer-railfan. As far as the Midwest High-Speed Rail Initiative is concerned, the Acela matter hurts a lot. If we ever do get the green light on this project, we can't disk around with Acela trains or the equivalent. If GM "killed the electric car", what am I doing standing next to an EV-1, a half a block from the WSOR tracks? Reply RudyRockvilleMD Member sinceSeptember 2001 From: US 1,015 posts Posted by RudyRockvilleMD on Wednesday, April 20, 2005 10:20 PM According to what I have heard Amtrak claims they may not have their full Acela service up and running until some time late this summer at the earliest. There could be several causes for the cracks in the brake disks. Fortuntely they were spotted in their incipient form on the outer surfaces of the disks. For all we know they could have been inside of the disks. What is important is for Amtrak and Bombadier to understand why these cracks occurred, and what to do to prevent them. Could the cracks have been caused by some type of a resonance vibration? Could they have been caused by excessive heat due to the application of the brakes? The point is the trains should remain grounded, er sidetracked until the cause of the problem is found, and a fix found. Then the Acela express trains should be rigorously tested, and thoroughly evaluated to see what else could go wrong before they reenter service. There will be strong temptation to put them back on line as rapidly as possible after all they are money makers; but what if something else goes wrong? Reply spbed Member sinceDecember 2001 From: Austin TX 4,941 posts Posted by spbed on Thursday, April 21, 2005 6:38 AM Now they say no service until "summer" at least Living nearby to MP 186 of the UPRR Austin TX Sub Reply 12 Join our Community! Our community is FREE to join. To participate you must either login or register for an account. 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Originally posted by donclark [ Living nearby to MP 186 of the UPRR Austin TX Sub Reply jchnhtfd Member sinceJanuary 2001 From: US 1,537 posts Posted by jchnhtfd on Wednesday, April 20, 2005 11:39 AM Hard to say who will have to pay -- that will take a while to figure out. On the nature of the cracking, I would say first that I have not seen any of the cracked rotors (obviously -- I don't work for Amtrak or Bombardier), so it is perhaps somewhat presumptuous of me to offer any comment. I will anyway. It is very likely from the rather sketchy descriptions available to the GP (including me) that these are probably either stress corrosion or fatigue cracks. They are an absolute bear to find visually in any metal, and not a whole lot easier to find with the various non-destructive techniques available. The brake rotors are very highly stressed components, both mechanically and thermally, and operate in an exceedingly hostile environment. In my humble opinion, someone somewhere deserves a big thank you and commendation from folks for finding them at all! How did get to be 300 or more cracked rotors before the first one was discovered? Not hard; as I just noted, these things are a bear to find and someone was just sharp-eyed enough to find one. However, once you find one, you should say to yourself 'I wonder if there are any more like that' and go looking -- and once you are looking in the right way in the right place, they aren't that hard to find at all. The best similar situation I can think of off hand is cracks in gas turbine turbine blades -- they are a bear to find, impossible to predict, but once one breaks and blows up an engine, you know where to look and you can devise an inspection program to find them (so more engines don't blow up) and redesign the blade (so you don't have to keep looking for the little buggers). Jamie Reply jeaton Member sinceSeptember 2002 From: Rockton, IL 4,821 posts Posted by jeaton on Wednesday, April 20, 2005 11:48 AM From what I have read, the cracks are described as milimeter size and are in the hubs of the discs. I am not an engineer, but I would guess that the discs are subject to enormous stress and probably get very hot during operation. Maybe hotter than expected. Makes me wonder if the problem might be in the composition of the metal. Replacement of the damaged discs requires the use of a special press and Amtrak only has two such presses. According to reports, the effort to operate one train, with wheel sets swapped out so that all discs on the train were in good order, was foiled by the wheels being out of match. I assume that was a result wheel tread wear being different and it is important for high speed operations. Needless to say, this is a serious financial blow for Amtrak. It also highlights the total absurdity of the Bush administration's idea that other private businesses would be glad to jump in and run Amtrak train operations at a lower cost. Who in their right mind would take this kind of risk? Jay "We have met the enemy and he is us." Pogo Possum "We have met the anemone... and he is Russ." Bucky Katt "Prediction is very difficult, especially if it's about the future." Niels Bohr, Nobel laureate in physics Reply Paul Milenkovic Member sinceJuly 2004 2,741 posts Posted by Paul Milenkovic on Wednesday, April 20, 2005 8:59 PM QUOTE: Needless to say, this is a serious financial blow for Amtrak. It also highlights the total absurdity of the Bush administration's idea that other private businesses would be glad to jump in and run Amtrak train operations at a lower cost. Who in their right mind would take this kind of risk? This business of whether private enterprise would take on the risk of the Acela trains cuts both ways -- maybe the idea is that a private company wouldn't do something dumb like the Acela trains in the first place. But I don't much care what Mr. Bu***hinks about transportation policy because he is out in 3 years anyway. A care a whole lot about what Mr. Feingold thinks about all of this (D-Wisconsin, United States Senate) on account of the Midwest High-Speed Rail Initiative. Senator Feingold is probably going to be around a whole lot longer than that, and while he is considered a liberal Democrat, he is a lot farther to the right on deficit spending than Mr. Bush, and he is not a foamer-railfan. As far as the Midwest High-Speed Rail Initiative is concerned, the Acela matter hurts a lot. If we ever do get the green light on this project, we can't disk around with Acela trains or the equivalent. If GM "killed the electric car", what am I doing standing next to an EV-1, a half a block from the WSOR tracks? Reply RudyRockvilleMD Member sinceSeptember 2001 From: US 1,015 posts Posted by RudyRockvilleMD on Wednesday, April 20, 2005 10:20 PM According to what I have heard Amtrak claims they may not have their full Acela service up and running until some time late this summer at the earliest. There could be several causes for the cracks in the brake disks. Fortuntely they were spotted in their incipient form on the outer surfaces of the disks. For all we know they could have been inside of the disks. What is important is for Amtrak and Bombadier to understand why these cracks occurred, and what to do to prevent them. Could the cracks have been caused by some type of a resonance vibration? Could they have been caused by excessive heat due to the application of the brakes? The point is the trains should remain grounded, er sidetracked until the cause of the problem is found, and a fix found. Then the Acela express trains should be rigorously tested, and thoroughly evaluated to see what else could go wrong before they reenter service. There will be strong temptation to put them back on line as rapidly as possible after all they are money makers; but what if something else goes wrong? Reply spbed Member sinceDecember 2001 From: Austin TX 4,941 posts Posted by spbed on Thursday, April 21, 2005 6:38 AM Now they say no service until "summer" at least Living nearby to MP 186 of the UPRR Austin TX Sub Reply 12 Join our Community! Our community is FREE to join. To participate you must either login or register for an account. Login » Register » Search the Community Newsletter Sign-Up By signing up you may also receive occasional reader surveys and special offers from Trains magazine.Please view our privacy policy More great sites from Kalmbach Media Terms Of Use | Privacy Policy | Copyright Policy
"We have met the enemy and he is us." Pogo Possum "We have met the anemone... and he is Russ." Bucky Katt "Prediction is very difficult, especially if it's about the future." Niels Bohr, Nobel laureate in physics
QUOTE: Needless to say, this is a serious financial blow for Amtrak. It also highlights the total absurdity of the Bush administration's idea that other private businesses would be glad to jump in and run Amtrak train operations at a lower cost. Who in their right mind would take this kind of risk?
Our community is FREE to join. To participate you must either login or register for an account.