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Scratchbuilding Towers for a Vertical Lift Bridge

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Posted by gmpullman on Monday, April 29, 2019 6:46 AM

Don't forget about these "Scene Master" gears. For all that trouble, these things would sure make a good starting place.

 Cog-Life-Like by Edmund, on Flickr

They measure 1.3795 OD. If you wrap them with grooved material you can get to your 1.900 (1-½" pipe OD).

Ed

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Posted by richhotrain on Monday, April 29, 2019 8:32 AM

gmpullman

Don't forget about these "Scene Master" gears. For all that trouble, these things would sure make a good starting place.

 Cog-Life-Like by Edmund, on Flickr

They measure 1.3795 OD. If you wrap them with grooved material you can get to your 1.900 (1-½" pipe OD).

Ed

Yep, I do like those a lot. The problem for me is price. I need 8 sheaves, so that would be four 2-packs at $7.00 a pack. But, to make this look right, I might neded eight 2-packs at $7.00 a pack, so I can bulk up the appearance of hefty sheaves.

This little project is already costing me more than if I had just purchased the CMR double track lift bridge like Frank did. Frank warned me that the sheaves for going to be an expensive add-on, and he was right. Super Angry

Rich

 

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Posted by gmpullman on Monday, April 29, 2019 8:39 AM

richhotrain
Yep, I do like those a lot. The problem for me is price.

I feel your pain, there, Rich. I figured the casting route wouldn't be cheap, either, after all the silicone and resin, so these might balance out.

Come to think of it, old Tinker-Toy hubs... oh, wait, those are rare, vintage collectables, now. Maybe some of the craft stores would have wood wheels or craft doo-dads that you could drill and carve?

Still trying out ideas.

[edit] Hey, look at this, first try out!

https://tinyurl.com/y5gbb5lc

I Googled "wood craft wheels"

Buck a piece at Hobby Lobby (the 2" are 50¢ each):

https://www.hobbylobby.com/Crafts-Hobbies/Painting-Surfaces/Wood/Birch-Wood-Tread-Wheels-with-3-8%22-Hole---2-1-2%22/p/23024

You could cut out a styrene disk cap for the sides.

Cheers, Ed

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Posted by richhotrain on Monday, April 29, 2019 9:30 AM

Ed, I am going to have to paid you a finder's fee for all of the good work that you are doing on my behalf.

I do have resin casting materials, thanks to Mel who was instrumental in helping me with an alternative to Walthers Modulars when they were no longer available. My problem with resin castings, though, is that I have been totally unsuccessful with finding an adhesive for resin castings.

I have thought about using Tinker Toys. In fact, Shapeways has a sheave that looks a lot like a Tinker Toy. LOL.

Those wood spools look excellent. I am going to make a trip over to Hobby Lobby to check them out.

Thanks for all of your help, Ed. And don't stop looking. Remember that finder's fee. Laugh

Rich

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Posted by zstripe on Monday, April 29, 2019 4:05 PM

Rich,

I think I may have found a viable answer..........take a look at all these. They may just have the size You could use and it would not be too hard to drill holes into them, they are plastic. I have used similar ones before. It also looks like you get 10 pc's for the price...........I for one would surely try them and get them to work...........

https://www.amazon.com/slp/plastic-pulley/upeuzpqdpeyt67b

Take Care! Big Smile

Frank

 

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Posted by hon30critter on Monday, April 29, 2019 4:58 PM

Hi Rich,

Interesting challenge with the pulleys.

I'm wondering if you could draw up a side view of the original pulley (you might have to use your imagination because you can't see much of it), and then make photocopies to glue to either side of the plastic pulleys that Rich suggested.

Just speculating.

Dave

I'm just a dude with a bad back having a lot of fun with model trains, and finally building a layout!

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Posted by richhotrain on Tuesday, April 30, 2019 6:28 AM

Frank, Ed, Mike, Dave, et. al.,

Thanks to everyone for their suggestions to date on possible sheaves. I cannot thank you all enough for your interest in this project.

I am seriously considering a contest to select the best sheave for the towers. All of your suggestions are good ones, and I am having trouble deciding on the best alternative, even disregarding cost as a consideration.

Stayed tuned and keep searching.

Rich

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Posted by richhotrain on Tuesday, April 30, 2019 6:47 AM

zstripe

Rich,

I think I may have found a viable answer..........take a look at all these. They may just have the size You could use and it would not be too hard to drill holes into them, they are plastic. I have used similar ones before. It also looks like you get 10 pc's for the price...........I for one would surely try them and get them to work...........

https://www.amazon.com/slp/plastic-pulley/upeuzpqdpeyt67b

Take Care! Big Smile

Frank 

Frank, those are excellent and the price is right. I need to give serious consideration to that alternative. Thanks for the link.

Rich

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Posted by richhotrain on Tuesday, April 30, 2019 6:50 AM

gmpullman
 

One of the gears I showed in this photo from March 30 looks like it would make a good starting place (the one that looks like a telephone dial?)

Ed, when I first read your reply, I inadvertently overlooked this part. That sure does look cool, and it would sure be a practical solution.

I PM'd you on this issue.

Rich

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Posted by mbinsewi on Tuesday, April 30, 2019 6:54 AM

Those do look good.  Shapeways has lots of "solid" sheaves, at about $7 a piece.  I thought you wanted the spokes Laugh

You could do the rivet decals, like what Dr. Wayne uses,  to make them more prototypical, probably only have to do the outside sheaves, that show.

Mike.

 

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Posted by richhotrain on Tuesday, April 30, 2019 7:07 AM

mbinsewi

I thought you wanted the spokes Laugh

Keep it up, Mike. Expose me for who I really am - - - an indecisive bridge engineer! Dead

Rich

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Posted by zstripe on Tuesday, April 30, 2019 7:07 AM

richhotrain

 

 
zstripe

Rich,

I think I may have found a viable answer..........take a look at all these. They may just have the size You could use and it would not be too hard to drill holes into them, they are plastic. I have used similar ones before. It also looks like you get 10 pc's for the price...........I for one would surely try them and get them to work...........

https://www.amazon.com/slp/plastic-pulley/upeuzpqdpeyt67b

Take Care! Big Smile

Frank 

 

 

Frank, those are excellent and the price is right. I need to give serious consideration to that alternative. Thanks for the link.

 

Rich

 

Rich,

I just ordered 10 of these, will be here Thurs. and I figured with the appropriate size holes in the neighborhood of 1/4'' or larger in size for the holes, which would be drilled in a five point star pattern, (like wheel lug spacing for auto wheels) would make a pretty good looking sheave for that bridge. They are 38mm in diameter or 1 1/2'' and that is an equivalent of 11 scale ft. in HO scale. The prototypes are 15ft. so that shoud be pretty good. It does have a 4mm center hole, but that can be filled in with a Evergreen plastic tube for a smaller hole. When I get them, I'll do what I said above and You can make up Your mind.........I'll even send You the master or more.

https://www.amazon.com/Ajax-Scientific-Plastic-Pulley-Diameter/dp/B00EPQMOH2?ref_=fsclp_pl_dp_4

Take Care! Big Smile

Frank

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Posted by richhotrain on Tuesday, April 30, 2019 7:19 AM

zstripe
  

Rich,

I just ordered 10 of these, will be here Thurs. and I figured with the appropiate size holes in the neighborhood of 1/4'' or larger in size for the holes, which would be drilled in a five point star pattern, (like wheel lug spacing for auto wheels) would make a pretty good looking sheave for that bridge. They are 38mm in diameter or 1 1/2'' and that is an equivalent of 11 scale ft. in HO scale. The prototypes are 15ft. so that shoud be pretty good. It does have a 4mm center hole, but that can be filled in with a Evergreen plastic tube for a smaller hole. When I get them, I'll do what I said above and You can make up Your mind.........I'll even send You the master or more.

https://www.amazon.com/Ajax-Scientific-Plastic-Pulley-Diameter/dp/B00EPQMOH2?ref_=fsclp_pl_dp_4

Take Care! Big Smile

Frank 

11 scale feet in HO scale would work quite nicely for me because I have further scaled down the entire bridge/towers structure to 80% of the prototype in HO scale. So, the sheaves need only be 12' in diamter (80%x15'). That works out to 1.65".  Even, 1.5" would be appropriate.

Rich

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Posted by gmpullman on Tuesday, April 30, 2019 8:18 AM

Here's a better photo of those "steampunk" gears, Rich.

 Sheave-group-A by Edmund, on Flickr

 Sheave-group by Edmund, on Flickr

And yet another choice. While rummaging through my "stuff" I found that Chooch flywheel!

 Sheave-chooch_dia by Edmund, on Flickr

1.5 inch diameter, 5/16 width. The back side is sanded smooth (with extra material that should be removed)

 Sheave-chooch_dia-B by Edmund, on Flickr

The downside is that the flywheel is part of the 120 ton steam boiler flat car load. I wonder if Chooch would be willing to sell some separately?

https://tinyurl.com/y3nj7ag3

I'll reply to your PM with a suggestion.

 Sheave-chooch by Edmund, on Flickr

Chooch has several similar flywheels BUT some are cast with the pallet and would have to be cut off.

So many choices, none perfect but we're getting close Yes

Good Luck, Ed

 

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Posted by mbinsewi on Tuesday, April 30, 2019 9:51 AM

richhotrain
Keep it up, Mike. Expose me for who I really am - - - an indecisive bridge engineer!

Please Mr. Pratt, not indecisive, but constantly searching for the correct solution.Confused

I've worked with plenty of structural engineers.  I have lots of erasers. Smile, Wink & Grin

Laugh

Mike.

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Posted by richhotrain on Tuesday, April 30, 2019 1:47 PM

mbinsewi
 
richhotrain
Keep it up, Mike. Expose me for who I really am - - - an indecisive bridge engineer! 

Please Mr. Pratt, not indecisive, but constantly searching for the correct solution.Confused

I've worked with plenty of structural engineers.  I have lots of erasers. Smile, Wink & Grin

Laugh

Mike. 

Well, in that case, all is forgiven, Mr. Waddell.   Smile, Wink & Grin

Rich

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Posted by richhotrain on Tuesday, April 30, 2019 1:50 PM

gmpullman

While rummaging through my "stuff" I found that Chooch flywheel!

 Sheave-chooch_dia by Edmund, on Flickr

1.5 inch diameter, 5/16 width. The back side is sanded smooth (with extra material that should be removed).

The downside is that the flywheel is part of the 120 ton steam boiler flat car load. I wonder if Chooch would be willing to sell some separately?

Ed, that "flywheel" would be excellent for my sheave. I have contacted Chooch to inquire about purchasing 8 of them separately, as opposed to the entire kit.

Rich

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Posted by gmpullman on Tuesday, April 30, 2019 4:03 PM

richhotrain
I have contacted Chooch to inquire about purchasing 8 of them separately, as opposed to the entire kit.

I hope they can come through for you, Rich Yes You're welcome to this one as a master if you decide to make your own. It really is a neat looking piece of "heavy" machinery. 

Regards, Ed

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Posted by richhotrain on Wednesday, May 1, 2019 1:40 PM

gmpullman
 
richhotrain
I have contacted Chooch to inquire about purchasing 8 of them separately, as opposed to the entire kit. 

I hope they can come through for you, Rich Yes You're welcome to this one as a master if you decide to make your own. It really is a neat looking piece of "heavy" machinery. 

Regards, Ed 

I contacted Chooch about the possibility of purchasing 8 sheaves (flywheels). I was informed that the item is being retired, and there are none available for purchase outside of available kits that contain that sheave (flywheel).

So, the search continues.

Rich

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Posted by richhotrain on Thursday, May 2, 2019 4:09 PM

Still working on the towers but, meanwhile, I spent the last few days working on the bridge tender's shack which sits on top of the bridge. The shack is still a little rough, so I need to do some finishing work on it.

Rich

P1010882.jpg

P1010886.jpg

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Posted by richhotrain on Thursday, May 2, 2019 4:51 PM

Here are the counterweights. I strung one up on the tower temporarily just to see how they look. I like them.

Rich

P1010888.jpg

P1010887.jpg

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Posted by mbinsewi on Thursday, May 2, 2019 7:56 PM

Counter weights look good Rich, just need some "weathering/aging", which I'm sure will come, as you progress with the complete bridge.  Yes Drinks, I'm buying, have one!

Mike.

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Posted by gmpullman on Friday, May 3, 2019 2:00 AM

I agree, nice job on the counterweights, massive and imposing but not overwhelming. 

Carry on, Rich Yes

Ed

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Posted by richhotrain on Friday, May 3, 2019 4:36 AM

Thanks, guys. Weathering is not my strong suit, but I will give it a try.

Rich

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Posted by richhotrain on Friday, May 3, 2019 4:40 AM

The bridge tender's shack was a somewhat easy build. I used Evergreen Scale Models Metal Corrugated Siding for the walls and roofs, which closely simulated the prototype shack. The grooves made it easy to keep things square and plumb. I used Walthers Modulars for the windows and doors. 

I will be installing pulleys on each corner of the bridge tender's shack, as shown in the prototype photo.

Rich

P1010885.jpg

 Bridge-Tender-039-s-Shack.jpg

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Posted by mobilman44 on Friday, May 3, 2019 4:45 AM

Good Morning!

Well, I only got one word for this project............

"OUTSTANDING"  !!!!!

ENJOY  !

 

Mobilman44

 

Living in southeast Texas, formerly modeling the "postwar" Santa Fe and Illinois Central 

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Posted by zstripe on Friday, May 3, 2019 9:21 PM

Rich,

I see You changed Your mind about the shack......I kinda' figured You would. Looks great so far!

I did not get the pully's until today, but I did manage to make a test one. They are 11 3/4ft. HO scale tall, by 1 3/4ft wide. Three of them together are a scale 5 1/4ft. wide. Here are three pic's of the one I drilled out and next to the CMR ones which are 7 1/2ft tall. The brass rod is 1/16'', the holes are 5/16'' drilled with My shop drill press. I can drill six at a time but I will just do three at a time:

I will make all of them for You if You like......there is a learning curve with getting the holes cut that I learned from cutting the first one. The plastic appears to be a composite, which will flake if not cut properly.......not for a first timer. Let Me know and I would recommend three (3) cables, which means you need 24. Two more packs of ten, plus what I have, FREE.

Take Care! Big Smile

Frank

 

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Posted by richhotrain on Saturday, May 4, 2019 4:31 AM

Frank, those pulleys (sheaves) look fantastic. I will definitely get back to you on your most generous offer. 

Remind me what you mean by me changing my mind about the shack. I had always intended to build it as part of the bridge/towers project.

Rich

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Posted by zstripe on Saturday, May 4, 2019 5:02 AM

Rich,

Maybe it was the hoist platform shacks that You were not going to do!

A couple of pic's with three sheaves together. I have a bolt & nut holding them together. I will be making the center hole smaller. I have a light coat of primer on them to aid in sanding any imperfections, before final painting, which is air-brushed. I'm thinking black but can be any color You want......

Take Care! Big Smile

Frank

 

 

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Posted by richhotrain on Saturday, May 4, 2019 5:18 AM

zstripe

Rich,

Maybe it was the hoist platform shacks that You were not going to do!

Ahh, yes, that was it. The platform shacks.

I have been studying photos and drawings of the sheave platforms. On the PRR bridge at 18th Street in Chicago, my prototype, there are no platform shacks, just the bridge tender's shack on top of the bridge itself.

There is also no "platform" between the two sheaves on the front of each tower and the two sheaves on the back of each tower. The sheaves rest on girders and the girders are connected by narrow walkways with handrails.

Rich

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