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Benchwork material for small switching layout

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  • Member since
    November 2014
  • 9 posts
Benchwork material for small switching layout
Posted by bnsf97 on Wednesday, January 7, 2015 8:24 PM

So, like many of us I'd like to build my layout "on the cheap". One way of doing this is by choosing cheaper benchwork materials (wood is expensive!).

I am planning a small N scale point-point switching layout on a 5ft x 1.5ft rectangle and I am leaning towards getting some really thin stuff (like 1/4in). My layout will be in doors so hopefully limit possible temperature warping and will have lightweight structures. I'll also be moving in 8 months and would like it lightweight to be able to transport. 1/4in too thin? Can I go thinner? The layout will be set on a dresser for now. Eventually propped on a wall with some L brackets.

If anyone out there can tell me "NO! Don't do it! For these reasons.." I'd love to hear from you. Or "Yes! It's possible!"Smile

 

Thanks,

 

Bennett

  • Member since
    December 2012
  • From: Mesa, AZ
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Posted by RideOnRoad on Wednesday, January 7, 2015 10:21 PM

I agree 1/4" is much to thin (read flexible) to be used on its own. I have used 1/4" plywood as a base for 1" foam with good results on building a small N-Scale layout. Bonding the two created a stable surface. Not as cheap, but it works.

Richard

  • Member since
    August 2014
  • From: CO
  • 265 posts
Posted by pt714 on Wednesday, January 7, 2015 10:26 PM

bnsf97

My layout will be in doors

I know this isn't what you meant, but why not use a door? Maybe slice it lengthwise?

Though HO, I'm planning my layout-in-progress to be lightweight also. If you use 1/4" ply, BRACE it. I'm using 1x4s for a reinforcing frame. If you want to go ultra-lightweight, use thick extruded foam and something thin to protect its edges.

P

  • Member since
    July 2006
  • From: Central Vermont
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Posted by cowman on Wednesday, January 7, 2015 10:35 PM

I'll go along with P, go to a recycle store and find a hollow core door.  With care you can cut it to the size you want.  Do this by making your cut, remove the edge strip from the edge you cut off and put it in place on the new edge.  If you put a layer of foam on the door so that you can have below grade scenery, you can even buy a damaged door, the foam will hide the hole.

Good luck,

Richad

  • Member since
    July 2014
  • 29 posts
Posted by SOU_RY_modeler on Wednesday, January 7, 2015 11:06 PM

If you want something cheap and strong you could buy some pallets... They come in a variety of sizes and you can usualy fing them for under $5 or free... That's what I'm useing for my HO scale southern rr layout so I don't have to worry about it being weak and flimsy... Just add legs or wall brackets then connect the pallets together if u use multiple and you're done.(some padding on the bottom in the center and corners might help it not scrape the dresser up)

Hope this helps you find a cheap solution

  • Member since
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  • From: A Comfy Cave, New Zealand
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Posted by "JaBear" on Thursday, January 8, 2015 1:34 AM
Gidday, while I am a big fan of modelling on the cheap, don’t scrimp on your bench work, it is the foundation of your layout.
 The modular group I occasionally associate with would use 4 x 1 clean dressed pine for the frame and a 3/8 inch MDF top for a module with similar dimensions to your requirement.
I will not comment on the suitability of a door as it is something I’ve never tried.
Have Fun,
Cheers, the Bear.Smile

"One difference between pessimists and optimists is that while pessimists are more often right, optimists have far more fun."

  • Member since
    April 2003
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Posted by Anonymous on Thursday, January 8, 2015 2:27 AM

We model railroaders tend to build our benchwork to withstand a nuclear attack or a hurricane like the infamous "Ike".

You certainly can build your benchwork using 1/4 plywood, if you use multiplex plywood - that´s a supreme, multi-layer grade of plywood, and paint it. Of course, you have to take care of proper bracing and support, spanning not over 12". A word of warning - multiplex plywood is not cheap.

A quicker and cheaper way is to laminate 4" thick Styrofoam between sheets of masonite. How that is done, can be seen in this video.

The narration is in German, but just watch the film.

  • Member since
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Posted by mlehman on Thursday, January 8, 2015 3:09 AM

Bennet,

Yeah, don't skimp strength on your benchwork.

A door that's only 18" wide can be found. Most likely, a folding panel door will offer a width like that.

5' long will be a problem with most doors as they will need to be cut down; most are taller than that. You can cut them, but will then need to cut and insert anoother block of wood to close the bottom of the panel up agai.

Doors like this are pretty darn cheap.

 

If you need cheaper, that's not a big layout. Scrounging around might turn up plenty of wood. Advertise on Craigslist you looking for such wood. Voluneer to help clean a garage in exchange. Ask a friend or at work.

I would build a low framework out of 1x2 or 1x3 lumber, with 2 or 3 crosspieces, then cover it with plywood for what you want. Having a little space under the layout makes it much easier to run wiring down there, maybe add swicth machines.

You can purchase the wood needed for around $20, depending on how much plywood is used. You can find plywood cut to 4x4 or 2x4 sizes in most lumber yards now, so there's no need to buy a whole sheet if a smaller panel does the job.

Mike Lehman

Urbana, IL

  • Member since
    November 2014
  • 9 posts
Posted by bnsf97 on Thursday, January 8, 2015 9:31 PM

Thanks everyone for the various insights! I have thought about a door before as it's very popular for N layouts but I always assumed they'd be fairly heavy. I'll take a look around for some around 18" and could just cut it to 5'. Thanks for the input!

  • Member since
    November 2014
  • 9 posts
Posted by bnsf97 on Thursday, January 8, 2015 9:36 PM

Sir Madog

We model railroaders tend to build our benchwork to withstand a nuclear attack or a hurricane like the infamous "Ike".

You certainly can build your benchwork using 1/4 plywood, if you use multiplex plywood - that´s a supreme, multi-layer grade of plywood, and paint it. Of course, you have to take care of proper bracing and support, spanning not over 12". A word of warning - multiplex plywood is not cheap.

A quicker and cheaper way is to laminate 4" thick Styrofoam between sheets of masonite. How that is done, can be seen in this video.

The narration is in German, but just watch the film.

 

 

Interesting video! Thanks!

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