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Modeling Tray - or how I got tired of only spending 15 minutes in the basement...

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Modeling Tray - or how I got tired of only spending 15 minutes in the basement...
Posted by Scarpia on Tuesday, December 16, 2008 8:17 PM

I had noticed recently that I was unwilling to spend more than a half hour in the basement working on models recently. Could it be simple abject laziness, so inherent to my generation? Nah, it was just the fact that it was *** cold.

My basement is not heated, we idle the oil furnace for the winter, and prefer to have it ready for backup to our pellet stoves if needed. That means my (current - the future one is under construction) hobby space drops to the mid -50's for the winter and stays there. Not too welcoming.

I'm unwilling to spend the money to heat it, so I decided to approach a different tact. What if I could bring my hobby work upstairs?

I have a couple of obstacles, the first being I don't want to damage furniture or floors. The second (and third) have 4 legs and too much curiosity.

Addressing the first, I assembled what is nothing more than a simple tray. Basically 2'x2', this was the maximum width I could fit up my basement stairs with me holding the sides; the depth was because the table saw fence was already in place. I did, however, want space in the back for my light, and (future) tool storage.

 

I constructed it of 3/4 inch birch plywood, from remnant of a piece I had from an old furniture project. I wanted the tray durable, and heavy duty. The handles were free cut with a router so they're not perfect, and all edges sanded down. I used just 1 1/2 inch wood screws to hold the side and back rails (each 4 inches tall) to the base, all are inset just enough to not catch on a flat surface. I'm not thinking on stain or paint at this time as it will just get messed up from modeling, but the bottom will get a glued felt application to keep it from scratching table surfaces.

And loaded for work.... 

 

It was great - I was actually able to finish putting ladders and the door mechanisms on these newsprint cars I've had boxed up for weeks, and I was able to work comfortably.

 

Now they just need paint touches and weathering.

Oh, and the other obstacle? I'm sure you guessed. 


 

I'm trying to model 1956, not live in it.

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Posted by blownout cylinder on Tuesday, December 16, 2008 8:22 PM

That is one good looking tray. Now how to explain to the furry one not to use the tray for a new sleeping post...

Any argument carried far enough will end up in Semantics--Hartz's law of rhetoric Emerald. Leemer and Southern The route of the Sceptre Express Barry

I just started my blog site...more stuff to come...

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Posted by Maurice on Tuesday, December 16, 2008 9:58 PM

 To quote the Guinness guys: Brilliant!

I suppose the tough part is deciding which tools you will need to bring with you for a project.

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Posted by MisterBeasley on Wednesday, December 17, 2008 12:18 AM

My workbench is a cluttered mess.  You've actually got more clear space for your projects than I do.

It takes an iron man to play with a toy iron horse. 

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Posted by GraniteRailroader on Wednesday, December 17, 2008 2:27 AM

 Nice work! I really like that.

Paint it green and I'll see if I can find a CV logo ( Big Smile ) for you to slap on it. I might know where there are a few hidden around Whistling

My appologies for not catching up with you while I was working at an away terminal. Job kept getting cancelled so I ended up getting sent home a few times mid-week. Didn't end up with much free time once the ball got rolling down there.

 

PS: Wanna build a second? I think it would make a great tutorial for MR.... Simple, easy, and useful. 

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Posted by Medina1128 on Wednesday, December 17, 2008 3:27 AM

blownout cylinder

That is one good looking tray. Now how to explain to the furry one not to use the tray for a new sleeping post...

Or worse... Angry

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Posted by Scarpia on Wednesday, December 17, 2008 6:56 AM

GraniteRailroader

 Nice work! I really like that.

Paint it green and I'll see if I can find a CV logo ( Big Smile ) for you to slap on it. I might know where there are a few hidden around Whistling

My appologies for not catching up with you while I was working at an away terminal. Job kept getting cancelled so I ended up getting sent home a few times mid-week. Didn't end up with much free time once the ball got rolling down there.

 PS: Wanna build a second? I think it would make a great tutorial for MR.... Simple, easy, and useful. 

 

A second tray? I could, I have enough mats left. Before that, though, is adding a tool caddy to the back. I hope to work on that this weekend in between clearing snow. I'd also definitely need to work up a different design for the handles. I think most folks have access to a saw, but routers may be a bit more uncommon among modelers..

No worries on the missed meet, I'm not going anywhere. Just give me a shout when you find an opportunity.


Per the beast(s), their "help " is exactly why I wanted a tray. When done, it goes back into the Cat-Free-Zone also known as our basement, and out of reach.

I'm trying to model 1956, not live in it.

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Posted by Scarpia on Wednesday, December 17, 2008 6:58 AM

Maurice

I suppose the tough part is deciding which tools you will need to bring with you for a project.

 

Yes, but I'm thinking that I need to limit myself. I'd like to get into the habit of "recharging" the project on the tray, emptying it each time I'm done and than reloading it, but odds are that's too ambitious for me. Wink

I'm trying to model 1956, not live in it.

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Posted by germanium on Wednesday, December 17, 2008 7:47 AM

My "tool caddy" is an old Tupperware box. Like you, I made a 2' x 2' tray to carry into the house - my garage is a real freezer. Just put your basic tools in the caddy, and add/remove the extra as required.

Dennis 

 

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Posted by blownout cylinder on Wednesday, December 17, 2008 7:50 AM

Scarpia; I'd definitely would like to see a tutorial on that---and I do have both saw and router so some of us are kind of/sort of prepared...well sort of...

Any argument carried far enough will end up in Semantics--Hartz's law of rhetoric Emerald. Leemer and Southern The route of the Sceptre Express Barry

I just started my blog site...more stuff to come...

http://modeltrainswithmusic.blogspot.ca/

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Posted by steamage on Wednesday, December 17, 2008 9:54 AM
I've used a wooden self standing tray for years now after learning the secrete form an old timer modeler that has completed most of his club's structures for their layout using one. Even though my layout room is heated and do modeling on a desk, I still take the tray to the living room and work there on projects in the evening to be with my wife, and not leave her alone being the model railroad widow. You would be surprised how much modeling can get done and how happy the wife is.

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Posted by Kenfolk on Wednesday, December 17, 2008 10:15 AM

Great idea; just what I need. Cool

One more project.  (What I don't need)  Big Smile

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Posted by Scarpia on Wednesday, December 17, 2008 10:49 AM

That's a good idea, actually. I was toying with the concept of a piece of MDF with perfectly drilled holes of various sizes, but the reality is I'll never put tool X back into it's perfect slot. I just don't work that way. Having a caddy that has large holes for the tupperware, so the don't slide in transit, might be just the ticket.

I'm kind of surprised that folks are as interested in this as they are, but I'll assemble a second one and document the process if it helps.

 Cheers!

I'm trying to model 1956, not live in it.

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Posted by shayfan84325 on Wednesday, December 17, 2008 11:01 AM

Scarpia

A second tray? I could, I have enough mats left. Before that, though, is adding a tool caddy to the back. I hope to work on that this weekend in between clearing snow. I'd also definitely need to work up a different design for the handles. I think most folks have access to a saw, but routers may be a bit more uncommon among modelers.

It's a cool idea.  My guess is that you could write it up and earn a little money from a model building magazine.  Doll house builders and static car/airplane/military modelers would probably really like it, too.

I can see this being just the ticket for painting figures while being somewhat social with my girlfriend (My train room is in a separate building from my house and she won't come out there except for short visits).  I might even be able to get her to help paint the figures.

I like your routed-in handles, but I'll offer an optional approach for folks without a router:  Attach nylon or leather straps to the sides (leather straps can be pretty cheap if you buy a used leather belt at a thrift shop).  Stick-on silicone feet instead of felt will protect furniture and keep the tray from slipping when you set it on your household furniture.

One last suggestion -  about your heat situation (it gets a little cool in Utah, too).  I bought a Coleman infrared heater (it uses over the counter propane canisters) and I use it in my garage.  $3 worth of propane will keep me warm for about 16 hours.  In your basement you'd probably need less gas per hour.  Be sure to follow their ventilation precautions.

Great idea.  Thanks for sharing.

Phil,
I'm not a rocket scientist; they are my students.

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Posted by tatans on Wednesday, December 17, 2008 1:48 PM

Nice tray, I use a "discarded" coke case, it's 12''x18''x5'' and it's great for hauling all my cra* around the house, the price was right.

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Posted by Robby P. on Wednesday, December 17, 2008 2:08 PM

Very nice.  I agree with a small tray in the back of this.  Kinda hold some paints, couplers, small screw drivers in place till you get where you are going. 

I live in a 2 story house, and to get to the basement to the first floor I have to go up stairs.  My stuff would spill every where.  I belive if you wanted to sell these, adding a tray or anything in the back will help "us people with stairs", keep there stuff on the tray.  Just a idea Cool

 "Rust, whats not to love?"      

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Posted by Scarpia on Thursday, December 18, 2008 6:48 AM

Whoa whoa whoa,Smile I'm not looking to sell or make money off of these. I just thought others might benefit from my experience. If a magazine wants information on it, that's fine, but I'm not going to pursue that course. This really wasn't that groundbreaking  I'll just post it up where Google can find it easy enough.  I'm definatly doing a back tray though.

@shayfan - I think straps or corded handles would be too flexible for this, I'd be afraid of slipping with that. I think either inexpensive drawer pulls (the bar type) or a simple door pull (like on an old fashioned screen door) simply screwed into or through the sides might be preferable for folks without a router. I'm not worrying about heating my basement at this time, as the future space already has a large gas heater installed; there's just no insulation up there yet (over my garage). I have an electric space heater down there I run when I want to work on the layout, it's just not convenient and takes too long to warm up for quick (car assembly) type operations. I'll bear that in mind though.

@tatans - I have a few "discarded" cases myself - but I use them for storage, not assembly, as they stack so nicely. I'd be curious to see how you use yours for modeling.

 

 

 

I'm trying to model 1956, not live in it.

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Posted by Dallas Model Works on Thursday, December 18, 2008 11:45 AM

And you can take it outside in the summer!

Craig

DMW

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Posted by Scarpia on Monday, December 22, 2008 8:01 AM

Dallas Model Works

And you can take it outside in the summer!

Good point! And right now, sitting outside in the summer sounds really, really good.

I've decided against a tool tray along the back; I used it this weekend to assemble a few more cars, and I don't think the tool tray is needed. Having the back open means I can stack car boxes back there to take up, have room for empty car boxes plus the base of my work light. I did add a plastic tub (from a package of mushrooms) to hold stuff, this works great for KaDee envelopes and the glue bottle. I had purchased a long time ago a foam cradle, and for simple car assembly the back groove is plenty to hold the few tools I need.

If anyone is still interested in having another one made with step by step, let me know; Otherwise I can write up some simple instructions.


I'm trying to model 1956, not live in it.

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Posted by Blacknight on Tuesday, December 23, 2008 9:32 AM

 Nice Tray, and an excellent Idea.  I am going to build one.  I really like the cradle and the magnifying glass holder.  Did you make that part as well?

This is perfect for me since I don't have a place to model (yet).  I can assemble all my stuff, work for a while on the Dining room table and then "clear out" when asked (told) to do so.  The wife certainly likes her table unencumbered by my trains and paint and glue and lights and soldering irons and......

Thanks Scarpia.

Steve

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Posted by Scarpia on Tuesday, December 23, 2008 10:01 AM

Blacknight

 Nice Tray, and an excellent Idea.  I am going to build one.  I really like the cradle and the magnifying glass holder.  Did you make that part as well?

This is perfect for me since I don't have a place to model (yet).  I can assemble all my stuff, work for a while on the Dining room table and then "clear out" when asked (told) to do so.  The wife certainly likes her table unencumbered by my trains and paint and glue and lights and soldering irons and......

Thanks Scarpia.

Steve

 

The cradle and magnifier are from Micro Mark. Both are worth it, but you can do a cheap imitation of the cradle with packing peanuts and a small box. The one big advantage of the cradle is that it holds models securely while you work on it. 

Here are some basic instructions on the tray's construction (at least how I did mine).

Set your table saw fence for 24". Rip the plywood twice to create a 24" inch square piece. Run the plywood through once more to create a piece of stock for the side rails.

Set the fence to 4", and rip three pieces to end up with 4"x24" pieces.

Take two pieces, and locate the center point of each (12" in, 2" up). Mark this spot, and draw a 4"x2" box around that point. Remove the stock inside of that point with a router or jig saw (alternatively, you could notch the sides the same dimensions on the bottom edge if that's easier, or apply a drawer pull to this area as a handle).

With the center stock removed, cut off a 45 degree angle from one end of each side.

Take the last 4"x24" piece, and trim it's length to fit in between the two sides. As I used  3/4" plywood, I reduced the piece to an overall measurement of 4" x 22.5"

Lightly sand all edges of all pieces to remove any burrs.

Assemble the tray sides first, with the sides on top of the base, and flush with it's sides. Attach with appropriate wood screws and glue. Slide the back into place, this should also fit flush on the base.

Once attached, I sanded all the edges a bit more aggressively (rounding them slightly).

While you could easily get away with thinner stock, the thick stuff has zero flex, and it's weight can be useful. I can leave the front a good 6 inches hanging off of the table edge towards  myself with no worries of tipping or bending.

Hope this helps.

Cheers!

I'm trying to model 1956, not live in it.

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Posted by Scarpia on Wednesday, December 24, 2008 9:27 AM

One last photo, showing why I like the back open. Note car boxes, parts/tool holder, and lamp in the back.

 

I'm trying to model 1956, not live in it.

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