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Problem with AC Power Pack

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Problem with AC Power Pack
Posted by wolfman hal on Wednesday, May 12, 2021 1:45 PM

I have a MRC Twin Power Pack. The overload light has come on and of course none of my buildings lights are working. I am ok on the 12v side and a switches are working. The problem is on the 18v Side. I have given the layout ( 10' X 16' ) a visual inspection and do not see any wire problems with the rats nest. 

Where do I now start to trouble shoot?

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Posted by RR_Mel on Wednesday, May 12, 2021 2:21 PM

Remove the layout wires from the 18 VAC terminals and see if the short/overload clears.  If it clears see if a bulb will light up connected to the 18 volt terminals.

Check your layout wiring for a short.

Mel



 
My Model Railroad   
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.
 

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Posted by BigDaddy on Wednesday, May 12, 2021 4:04 PM

wolfman hal
Where do I now start to trouble shoot?

If you did something knew wih the 18v side wiring, look there first.

Henry

COB Potomac & Northern

Shenandoah Valley

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Posted by wolfman hal on Wednesday, May 12, 2021 4:53 PM

Ok I already checked the voltage. With the short active and the overload light on here were the readings.  12v side read 5.4v  18v Side read 0v. I disconnected the 18 v wire and cleared the short.  I then took the measurment.  12v side 12v.  18v Side 18v. so the Power Pack is putting out the right amount. 

If I leave the power pack on with the overload on am I taking a chance of hurting the elec system as I am lookung for the short or should I shut it off each time I move (Big Pain )?

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Posted by RR_Mel on Wednesday, May 12, 2021 5:52 PM

Yes!  With the 12 volt side dropping to 5.4 volts the short is putting a heavy load on the power supply.

As the problem is on the 18 volt side I would use a couple of automotive bulbs in series (1157 or equivalent) in series with the load, the 1157 bulbs are 14 volt so a single bulb won’t last very long at 18 volts.

The bulbs will glow at about half brightness indicating a short in your wiring.  When you disconnect the wire with the short the bulbs will dim or not light up at all.

You didn’t say how many circuits on the 18 volt terminals or what kind of lighting you are using.  

EDIT:

It would help diagnose your problem to include more details, type and quantity of lighting, the model of your MRC power pack.


Mel
 
Modeling the early to mid 1950s SP in HO scale since 1951



My Model Railroad    
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.

  • Member since
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Posted by wolfman hal on Wednesday, May 12, 2021 8:09 PM

I will give you more info on Sat as I am going out of town.  There are about 10 buildings. All bulbs are incandescent.  I am running Prodogy and the AC power pack has no reset button. Power pack is original abount 12 years old. The layout is a 10 x 16 ft and the control panel is 4 ' in from one end.  The problem is in both directions from the power pack.

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Posted by RR_Mel on Wednesday, May 12, 2021 8:55 PM

 I’m also running Prodigy but my power supply only has one 15 volt DC output.  I also have incandescent bulbs for lighting.

Our layouts are close to the same size, mine is 10’ x 14’.  I have a total of 16 structures, all incandescent bulbs.  I use 12 volt 2, 3 and 4mm bulbs operating at 8½ volts for 1950s realism.  About 250 total bulbs drawing about 6 amps from a 12 volt 30 amp switching power supply, I use DC to DC buck converters to supply regulated 8½ volts to my bulbs.

Each structure is on its own homerun circuit to my control panel.  Randy got me hooked on Arduinos and I have 8 structures operating off Arduino Random Lighting Controllers.  Each controller has 20 outputs, they drive 160 bulbs.


Mel
 
Modeling the early to mid 1950s SP in HO scale since 1951



My Model Railroad    
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.

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Posted by jjdamnit on Thursday, May 13, 2021 8:04 PM

Hello All,

Thank you for letting us know your timeline on responses and that you are not "ghosting" us.

A few questions to consider and reply to:

  • Did this happen "all of a sudden" with no changes in the electrical load?
  • Did you add/change anything?
  • What is the maximum Amperage output of the 18-volt side?

The "load" (Amperage) of the lights should be determined to understand if you are overloading the capabilities of the 18-volt circuit.

Most electrical devices will list on their specifications not only the voltage but also the amperage.

OK, I'll try to explain this in the simplest terms possible (Others with practical electrical knowledge feel free to chime in).

If this is too pedantic please excuse me.

With electricity, there are three parameters: Voltage (V), Amperage (A), and Hertz (Hz).

Unless you are dealing with European electrical equipment Herts is not a factor. North American power runs at 60 cycles per second or 60Hz.

Most North American electrical grids are based on 110 to 120 Volts. Again, not a problem unless you are dealing with European components.

Amperage is determined by the "load" or electrical "force" necessary to push the electrons to power a given load. Also known as "draw".

When the breaker in your home "Trips" or faults, it's the Amperage that is causing that to happen- -not the Voltage or Hertz.

For example: If you put three components that "draw" 5 Amps each your "load" is 3 x 5 Amps = 15 Amps.

If the circuit breaker is rated for 15 Amps you have reached it's "limit" or potential.

When you add a fourth component rated at 2 Amps you have exceeded the Amperage of the breaker and it will trip or "fault".

The more often the breaker trips it physically takes a toll on the electrical components in the breaker circuit.

Over time breakers become "soft".

After many faults, the physical components wear out and can no longer hold the "load" sometimes even if the load is under the rating of the worn breaker.

Now, getting back to your situation:

If the 18V output of the power pack has been stressed over time or has simply "worn out" this can cause the power pack to fail.

On the other hand, if you have added to the Amperage load- -more lights or accessories- -and exceed the Amperage rating of the power pack, it cannot handle the new load and overheat or trip the "breaker".

Often times "breakers" are thin pieces of conductive metal- -think of a filament in a light bulb- -that are designed to fail at a set overload.

To determine the total Amperage load of your lights you need to determine the Amperage Draw of each bulb. This has nothing to do with the Voltage of each bulb, assuming all are rated at or below 18 Volts.

From there it's a matter of adding all the Amperage Draw of each bulb to get the total Amperage.

For example: If you have 100 16 v bulbs each drawing 0.25 Amps on an 18 Volt power source rated at 20 Amps, the Voltage of the bulbs are within range- -No problem.

But your Amperage load will be 25 Amps! Well over the circuit breaker or power source rated at 20 Amps.

You might have gotten away with pushing the amperage load beyond the rating of your power pack without creating a fault or overload. However, after time, the electrical components will eventually fail.

Hope this helps.

"Uhh...I didn’t know it was 'impossible' I just made it work...sorry"

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Posted by gmpullman on Thursday, May 13, 2021 9:53 PM

There's a list of available MRC power packs here:

https://www.modelrectifier.com/Articles.asp?ID=253

The only one I see listed as a "twin" has a rating of 14.5 VA. VA is comparable to watts as it is a combination of, volts and amps. It is called Twinpower 202.

Knowing the exact model will help.

14.5 VA at 16 volts is only .90625 amps. That's total output so whatever is being siphoned off to run the Prodigy is sucking current from the AC lighting side, too.

Good Luck, Ed

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Posted by wolfman hal on Saturday, May 15, 2021 8:32 AM
  • Did this happen "all of a sudden" with no changes in the electrical load?   I did not pay attemtion but I think all of a sudden.
  • Did you add/change anything?  Nothing has been added/changed.
  • What is the maximum Amperage output of the 18-volt side?  The machine is  MRC Twin Power Box # AH800. On the top it has these numbers Output 12VAC  18VAC  65VA. I called MRC and the rep said it is probably 5 Amps. The pack he said is 12-14 yaer old. 
  • I am starting to think it could be the Power Pack breaker. Here is my next question.
  •  What if I disconnect the Red wire that goes to the 18v side and connect it to 12v side. Is there a seperate breaker for the 12v side and the 18v side.
  • If not , can I disconnect the red wire going to the 18v side and connect it to a 12v dc Reg? If the lights come on it would indicate the breaker is not up to par.
  • If this helps. There are only about 25 incandeant bulbs attached to the 18v side. I now light with 12vdc reg or arduino
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Posted by RR_Mel on Saturday, May 15, 2021 8:56 AM

[If not , can I disconnect the red wire going to the 18v side and connect it to a 12v dc Reg? If the lights come on it would indicate the breaker is not up to par.]

Move both wires, I doubt if there is a common ground between the 18 volt and 12 volt terminals.

[If this helps. There are only about 25 incandeant bulbs attached to the 18v side. I now light with 12vdc reg or arduino]

Explain how you have your lighting hooked up.  Is it working on 12 volts but not the 18 volt side?


Mel
 
Modeling the early to mid 1950s SP in HO scale since 1951



My Model Railroad    
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.

  • Member since
    January 2019
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Posted by wolfman hal on Saturday, May 15, 2021 9:14 AM

There is a common ground on the power pack. Wires go from pack to Terminal strips and then individual buildings. I do not remember why but the common ground wires go to a Bridge rec first.

The 12v side is controling switches and all is working.

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Posted by RR_Mel on Saturday, May 15, 2021 9:27 AM

The 18 volt or Accessory output is normally AC, that would explain the bridge rectifier.

I still don’t understand how you have your lighting hooked up, you mentioned Arduino and they are a 5 volt processor.  They have an internal 12 volt to 5 volt regulator at very low current.


Mel
 
Modeling the early to mid 1950s SP in HO scale since 1951



My Model Railroad    
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
I'm beginning to realize that aging is not for wimps.

  • Member since
    January 2019
  • 158 posts
Posted by wolfman hal on Saturday, May 15, 2021 10:19 AM

Forget Arduino.  Those are some special lighting curcuits and have nothing to do with the other buildingds

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Posted by RR_Mel on Saturday, May 15, 2021 10:53 AM

Have you tried swapping the wires to the 12 volt side?


Mel
 
Modeling the early to mid 1950s SP in HO scale since 1951



My Model Railroad    
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
Aging is not for wimps.

  • Member since
    January 2019
  • 158 posts
Posted by wolfman hal on Saturday, May 15, 2021 11:52 AM

There seems to be some confusion. I stated above. The power pack Model is AH800. It show 12vAC 18vAC  and 65VA and has a common ground. I do not know how to convert 65VA into amp output.

My question still is the same. Can I attach the red 18v connection to the 12v side without damaging anything? Is there a seperate breaker for each side?

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Posted by RR_Mel on Saturday, May 15, 2021 12:01 PM

Yes

Mel
 
Modeling the early to mid 1950s SP in HO scale since 1951



My Model Railroad    
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
Aging is not for wimps.




  • Member since
    January 2009
  • From: Bakersfield, CA 93308
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Posted by RR_Mel on Saturday, May 15, 2021 12:41 PM

VA is Volt Amps, it is simply volts x amps or in this case 18 volts x 3.6 amps = 65VA.

I would assume that the maximum total current available from the MRC AH800 would be 3.6 amps.  That would mean both the 12volt and 18volt added together can’t total more than 3.6 amps.



Mel
 
Modeling the early to mid 1950s SP in HO scale since 1951


My Model Railroad    
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
Aging is not for wimps.

  • Member since
    January 2019
  • 158 posts
Posted by wolfman hal on Saturday, May 15, 2021 12:59 PM

Try this on for size. Switched red 18v wire to 12v side. Lights all came on at less brightness as expected. I then moved it back to 18v side. NO OVERLOAD and all building lights came on. I have let it run for a while with no overload light coming on.

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Posted by gmpullman on Saturday, May 15, 2021 1:02 PM

Lastspikemike
There can't be a common ground for the AC accessory side and the nominal 12v DC side.

There CAN be a common "ground" because there is no DC side.

 MRC_AH800 by Edmund, on Flickr

Lastspikemike
The Tech 780 is a twin throttle powerpack also.

No throttles on this baby:

 MRC_AH800b by Edmund, on Flickr

This thing is nothing more than a glorified wall wart.

Most of the MRC products I've opened up over the years had some pretty messy wiring and the cheapest components possible. Sometimes "ratings" can be a little "overblown" too. 

Good Luck, Ed

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Posted by RR_Mel on Saturday, May 15, 2021 1:05 PM

You fixed it!    GeekedGeekedGeeked



Mel
 
Modeling the early to mid 1950s SP in HO scale since 1951



My Model Railroad    
http://melvineperry.blogspot.com/
 
Bakersfield, California
 
Aging is not for wimps.

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