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HO Atlas crossing on a double crossover

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Posted by RR_Mel on Saturday, August 3, 2019 10:41 AM

I finally finished the #8 Atlas double crossover drawing.  My Arthritis got so bad this time it even took its toll on me working on my computer.
 
 Double Click on the picture to enlarge
 
The poor resolution is because the only easy way I can get a JPG for a CAD drawing is to do a screen print.
 
This is a link to my Google Drive to the HO Scale AutoCAD DWG file.
 
 
It is far from perfect but as close as I could get using Atlas pictures as go-bys, should be within 1/16”.
 
EDIT:
 
Something I didn't notice until I posted the picture above is on my layout both tracks of the double tracks are on the same mainline so I don't need to switch the frog polarities.  If the tracks have different polarities frog switching is a must have.
 
Mel
 
 
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Posted by RR_Mel on Thursday, August 1, 2019 8:16 PM

The distance between frogs on the non diverting portion of the turnouts is just over 9¾”.  The diverted frogs are on opposite rails at 9.88”.
 
 
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Posted by BigDaddy on Thursday, August 1, 2019 7:22 PM

After the #8 frog, a loco could be on all 4 frogs of the crossing, all at the same time.   The two entry and exit frogs and the center frogs.  What is the distance between the entry and exit frogs Mel?

 

Henry

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Posted by RR_Mel on Thursday, August 1, 2019 6:40 PM

I did a quickie drawing of what I think a #8 Double Crossover would look like.  It should be pretty close, I used Atlas pictures to make the drawing.
 
 
I’m presuming that all Atlas Crossovers have conductive jumpers internally in all of their crossovers, the 19° #572 does.  The crossover frogs are plastic and less than ¾” long.  The turnout frogs are 13½” center to center metal and the frog is 2.4” long.
 
Lots of gaposos without powered turnout frogs.
 
  
Mel
 
 
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Posted by BigDaddy on Thursday, August 1, 2019 5:15 PM

John, any chance you could take a video your cell phone, post it on youtube?  That way, we could see which engines stall and where the front and rear wheels are and exactly where they stop.

 

Henry

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Posted by hon30critter on Thursday, August 1, 2019 4:45 PM

FWIW, I have recently powered the frogs on about 100 Atlas Code 83 #4 and #6 turnouts for the club. I used 2-56 brass screws and they seemed to fit fine. I don't think the walls of the hole were left too thin.

I do have one suggestion with regard to getting good contact between the screw and the frog hole. I didn't cut the threads all the way through the hole. I stopped so that the top thread was slightly undercut. This makes the screw fit tightly into the hole thereby ensuring good long term conductivity.

Also, I used my variable speed drill to hold the tap. I found it much easier to line up squarely on the frog hole, and using a very low speed made it easy to control the depth of the cut.

Dave

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Posted by jpg on Thursday, August 1, 2019 3:17 PM

If the locomotives that are stalling have pickups on only one truck then the huge unpowered #8 frog is going to be a problem whether the #8 switch is part of a crossover or not, and all #8 switches on the layout anywhere will need to have their frogs powered, or keep alive will have to be added to every loco that has only one pickup.

I suspect it is more likely that the locos that stall have pickups from both trucks, but the length of the loco is precisely long enough so the front truck hits the dead spot in the crossing while the back truck is on the dead frog in the #8 turnout. 

In that case you have 3 alternatives. You can add keep-alive to the locos that stall. You can power the frogs of the four #8 turnouts making up the crossover, or you can power the frogs of the crossing and leave the turnout frogs unpowered. (It may be that for the atlas crossover, powering the unpowered parts is impossible as they're plastic, that part I don't know - so maybe only two practical alternatives).

Adding keep-alive to your locos is a very good solution if you don't have many locos - it fixes the problem for your entire layout once and for all and will let you run with dirtier track. 

If powering frogs, you need a frog juicer or some other way to appropriately flip the polarity of the power to the frogs. A single-board quad frog juicer would be ideal if powering the turnout frogs. 

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Posted by RR_Mel on Thursday, July 25, 2019 8:36 AM

John
 
After rereading your post I didn’t catch that it is the crossing that your having trouble with, sorry.  Check all four turnouts to make sure the diverging rails after the frog have power.  The #6 turnouts are powered.  If not add some jumpers.  The Atlas crossover shouldn’t need any extra wiring.  If you have a meter check each rail for continuity, they should be connected internally in the plastic ties.
 
If the turnout rails after the frog are insolated the crossing won’t have power.
 
 
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Posted by RR_Mel on Thursday, July 25, 2019 8:19 AM

John
 
If you have a multimeter check for continuity between what looks like a small washer at the end of the tie.
 
 
 
If you read continuity connect your frog power to the small washer.  Just to make sure check for continuity between the washer and the rails, there shouldn’t be any continuity between the frog and any rails.
 
 
Mel
 
 
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Posted by richhotrain on Thursday, July 25, 2019 4:48 AM

OldEngineman

A question yet unasked:

Would it be possible to change to two single crossovers, instead? 

Not so. I made that suggestion back on July 16th.

richhotrain

I gave up on double crossovers after spending several frustrating years trying to deal with three Walthers Shinohara Double Crossovers on my layout. Too many dead spots, too many derailments. One by one, I removed the failing DCO's and replaced each of them with a pair of single crossovers. If you have the space, you should do that too.

Rich 

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Posted by OldEngineman on Wednesday, July 24, 2019 10:21 PM

A question yet unasked:

Would it be possible to change to two single crossovers, instead?

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Posted by RR_Mel on Wednesday, July 24, 2019 8:20 PM

I have the rails and frog done, this one wasn’t as easy as the #6 turnouts.  The picture of the #8 turnout on the Atlas site isn’t linier like the #6 turnouts.  The gauge is slightly wider in the center of diverging outside rail.  The inside rail is 75.9348” radius, the outside rail is .039” wider than the ends.  The #6 is less than .02”.   That seems like a lot to me, the rails are .040” wide.
 
   
 
I’ll work on the ties and guard rails tomorrow.  Getting the correct radius on this one was a baddie.
 
 
Mel
 
 
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Posted by BigDaddy on Wednesday, July 24, 2019 5:40 PM

RR_Mel
There appears to be a terminal at the end of one of the ties in the Atlas picture.

That's what I am seeing on the MTS website too.  And the frog on a #8 is really long compared to smaller turnouts.  Maybe powering that will be enough. A 1-78 brass screw will work also, a 2-56 is too big.  2mm is in between the two.

If the crossing frogs are metal, Atlas metal frogs don't accept solder.  You will need to drill and tap a hole for a 1-78 brass screw.  Cosmetically it would look better if done from underneath, but there must be some jumpers somewhere to power the frog rails. 

As a newbie, to us, we don't know what you don't know.  The frog needs switchable power so it can change polarity.

Henry

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Posted by RR_Mel on Wednesday, July 24, 2019 4:04 PM

As I’ve never had any reason to look closely at a #8 I did so this morning and the frog is totally different from the #6s, no holes.  As it’s really different I decided to take on drawing one up on my CAD.  It will take some time working off an Atlas picture but when I finish the drawing I will post it here complete with dimensions.
 
Sorry for miss leading you!  Without having a turnout to work with I can’t tell you how to connect a wire to the frog.  The frog appears to be about 2.3” long and that could be a problem with power pickup.
 
There appears to be a terminal at the end of one of the ties in the Atlas picture.
 
Mel
 
 
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Posted by RR_Mel on Wednesday, July 24, 2019 12:56 PM

Here are a couple of my drawings of a Atlas turnout.  The hole will except a 2mm tap for a 2mm screw from below, cut off the excess at the frog after the screw is tight.
 
 
 
I don’t have any #8 Atlas turnouts but I’ve never had an electrical problem on my #6 turnouts even running 4-4-0s.  Have you confirmed that your locomotives have all the power pickup wheels working correctly, it is very unusual for even short locomotives to have power pickup problems on Atlas turnouts.
 
Don't attempt to solder to the frog, the heat will destroy the plastic ties.
 
 
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Posted by Rommel John HO BandO on Tuesday, July 23, 2019 8:47 PM

Thank you Mel and everyone -- but does anyone know how to wire a frog on an atlas crossing?

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Posted by Rommel John HO BandO on Tuesday, July 23, 2019 6:29 PM

It is that the DCC engines are indeed stalling over the insulated frog of the crossing and the adjacent turnouts.  I can wire the Atlas frogs on turnouts, but do crossings have the same feature?  Can't find one on any of my atlas crossings.  Any suggestions on the proper way to juice a frog on an Atlas crossing?  

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Posted by RR_Mel on Tuesday, July 23, 2019 6:18 PM

If your DC locomotives clear the crossing the DCC locomotives should also.  It doesn’t matter whether the power source is DC, DCC or batteries won’t have any effect on derailing.  That is either a wheel, truck or track problem.  As your DC locomotives don’t derail the problem is in your DCC locomotives.  Are the DC and DCC locomotives the same type, 6 axle diesels, 4 axle diesels, steam???  How about manufactures or age of the non working locomotives.
 
I had several LifeLike/Walther? Proto PA1s that didn’t like the S turn, there was a problem with the PA trucks.  My Proto E series locomotives worked ok but the PAs constantly derailed.  The PA wheels were in gauge but wouldn’t clear my double crossover.  New trucks fixed the problem.
 
EDIT:
Walthers replaced the PA trucks (6) under warranty.
 
 
Mel
 
 
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Posted by richhotrain on Tuesday, July 23, 2019 5:18 PM

Rommel John HO BandO

Okay, I sped my non dcc engine to 80 and ran across the double crossover, no problems, my DCC engines all stall out and try to reboot or just lie there dead, slow and fast.  dcc engine also wants to derail on the crossover where the non decoded engine cruises effortlessly over the crossover even slower around 45 this leads me to beleive that i have a dcc issue and not a conductivity one, should I dedicate a booster (I ran Digitrax exclusively) to the crossover and other dcc dead places?  I have a small 6 by 14 layout, I shouldn't need a Booster like that what is a resolution? 

Do you need a dedicated booster for the double crossover?  No way!

A single booster is more than enough for a 6' x 14' layout.

Conductivity can be tested with power off, using an ohmmeter.

Are you experiencing stalls or shorts with your DCC locomotives?

Do all DCC locomotives derail on the double crossover or just one locomotive?

Rich

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Posted by BigDaddy on Tuesday, July 23, 2019 5:17 PM

Rommel John HO BandO
my DCC engines all stall out and try to reboot or just lie there dead, slow and fast.

Just to be clear on what you mean by reboot, does the engine stop, sound stop and then restart or does your system reboot?  You did mention shorting in your first post.

Rommel John HO BandO
dcc engine also wants to derail on the crossover where the non decoded engine cruises effortlessly

I believe some of electricty is magic, but DCC causing an engine to derail is a stretch, even for me.  That will bring things to a stop.  Are the wheels and track in gauge?

Rommel John HO BandO
i have a dcc issue and not a conductivity one, should I dedicate a booster (

If it's a DCC issue, I don't believe a booster would help.  DCC is more demanding than DC in terms of the quality of the signal.   It could be a bad rail joiner connection, because of ballasting track weathering or just corrosion.  We haven't entirely ruled out a bad crossing. 

If there's a question of not enough voltage or no voltage, you should measure it, rather than throw $100 or more at a booster, spend $5 on a voltmeter and find out for sure.

Henry

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Posted by Rommel John HO BandO on Tuesday, July 23, 2019 1:58 PM

Okay, I sped my non dcc engine to 80 and ran across the double crossover, no problems, my DCC engines all stall out and try to reboot or just lie there dead, slow and fast.  dcc engine also wants to derail on the crossover where the non decoded engine cruises effortlessly over the crossover even slower around 45 this leads me to beleive that i have a dcc issue and not a conductivity one, should I dedicate a booster (I ran Digitrax exclusively) to the crossover and other dcc dead places?  I have a small 6 by 14 layout, I shouldn't need a Booster like that what is a resolution?

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Posted by RR_Mel on Thursday, July 18, 2019 7:41 PM

Unless you are older than me your still young no matter how much pain you are experiencing, I turn 82 next week.
 
Henry ask a good question, any insulated rail joiners?
 
Here is a picture of my double crossover, click twice for max size.
 
 
There are no insulated joiners in mine and everything works perfectly.
 
 
EDIT:
 
I used Shinohara low profile joiners, only the two outside joiners are soldered, there are no insulated joiners in my crossover.  The only reason I soldered those was to prevent the assembly from coming apart during installation.  The 19° Atlas 572 crossover has internal jumpers.
 
The black rails in the picture Henry posted are plastic and prevent any shorting.
  
 
Mel
 
 
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Posted by BigDaddy on Thursday, July 18, 2019 5:44 PM

Rommel John HO BandO
Having trouble attaching a photo, but maybe if you have the track and crossing you can construct one to look at.

Anyone who doesn't understand the track geometry can look at Lion's or Mel's (in my link above) crossover.  

I'm not sure it would be helpful but you have to upload your picture to a photo hosting site like Imgur.com and then provide a link.  Directions are here

Do you have other engines that can negotiate the crossover without stalling/shorting?

There are 4 ways it can enter the crossing.  Does it short out in all those directions?

Shamelessly stealing Mels' photo, this shows the polarity of the crossing

Your degrees are different but the polarity should be the same.  Green on the crossing ought to be in continuity with green on the mainlines and red with red.  Red and green should never be in continuity.  If there is a dead section of track, it would be easier to install a feeder than ripout the crossing and a couple turnouts for replacement.  It could even be a poor connection at a rail joiner.

Unless you live on the Eastern Shore, there ought to be a Harbor Freight, within an hour from you.

Mazel tov for being censored for Yiddish. Big SmileDevil

Edit are there any insulated rail joiners in this story?

Henry

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Posted by Rommel John HO BandO on Thursday, July 18, 2019 1:40 PM

You are correct Atlas does NOT make double crossovers, I constructed the crossover with a crossing of 12.5 degrees and four #8 turnouts.  Having trouble attaching a photo, but maybe if you have the track and crossing you can construct one to look at.  Sorry I took so long to respond, it is just too hot here in Maryland and I am feeling drained.  Aging is not for the faint hearted to be sure.  It is a pain if you ask me.  

[Note: Language edited by moderator. Using Yiddish does not get you around our prohibition on adult language. Thanks.]

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Posted by BroadwayLion on Wednesday, July 17, 2019 10:04 AM

Here are a pair of double crossovers fabricates from Atlass (or other) turnouts and an Atlass Crossing.  I think that the crossing works fairly well, your problem may be in ore or more of the turn outs. (click on photo for more detail)

LION does not bother to wire the crossings of him as 48 wheel power pick-up solves all problems. (solder all rail joiners, or power every segment of ail separately. --- LION uses relays for power routing, and him controls each pair of turnouts with a separate lever. NOT all four straigt or reversed, but only one pair can be reversed. This is per ALL railroad operating proceedures. You can NEVER align a conflictiong rout.)

 

 

 

ROAR

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Posted by RR_Mel on Tuesday, July 16, 2019 8:00 AM

Rich
 
That was my experience too.  My problem was Rivarossi large flanges in the code 83 double crossovers, I should call them a derail crossover.
 
All of my Rivarossis articulateds cleared my Atlas code 83 turnouts, even #4s.
 
The fix was to make my own 2” center double crossover from #6 code 83 Atlas turnouts and 19° crossing, worked first shot and I haven’t had a derail since it was installed.  The Atlas turnouts and crossings don’t require any special wiring to work DC or DCC from my shortest Varney 0-4-0 dockside to my Rivarossi 4-8-8-2s, RP25 flanges or Pizza Cutter flanges no problems.
 
Mel
 
 
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Posted by richhotrain on Tuesday, July 16, 2019 4:29 AM

I gave up on double crossovers after spending several frustrating years trying to deal with three Walthers Shinohara Double Crossovers on my layout. Too many dead spots, too many derailments. One by one, I removed the failing DCO's and replaced each of them with a pair of single crossovers. If you have the space, you should do that too.

Rich

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Posted by MisterBeasley on Monday, July 15, 2019 5:52 PM

I used an Atlas crossing, not on a crossover, just between a couple of spurs.  It was defective, behaving as has been described.  I replaced it with a Walthers crossing and that worked perfectly.  I just tossed it.  For a few dollars, it wasn't worth putting my LHS through the grief.

It takes an iron man to play with a toy iron horse. 

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Posted by BigDaddy on Monday, July 15, 2019 5:18 PM

And there's Mel  ! Big Smile

I understand the OP to have constructed a crossover like yours.  Don't know what Atlas turnouts and crossing he used.

Henry

COB Potomac & Northern

Shenandoah Valley

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