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LED ?

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Posted by Mark R. on Wednesday, March 6, 2019 8:59 PM

Are you using a 15 volt power supply ? Seems like a rather odd voltage for a source. (?)

Mark.

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Posted by hon30critter on Wednesday, March 6, 2019 10:43 PM

Hi Brent,

Too much for my brain! By the time you figure it all out you could have soldered a resistor to each LED and had the lights half installed.

My 2 Cents

Dave

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Posted by BATMAN on Thursday, March 7, 2019 12:35 AM

Mark R.

Are you using a 15 volt power supply ? Seems like a rather odd voltage for a source. (?)

Mark.

 

Yes, it is an old adapter from something. I save them all when I throw the devices out. The meter shows 15.4v when I tested it. Close to a DC transformer.

Brent

"All of the world's problems are the result of the difference between how we think and how the world works."

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Posted by BATMAN on Thursday, March 7, 2019 12:48 AM

hon30critter

Hi Brent,

Too much for my brain! By the time you figure it all out you could have soldered a resistor to each LED and had the lights half installed.

My 2 Cents

Dave

 

It's a good thing I order a smorgasbord of resisters from Digi-Key, I am ready to go that route. Instead of wires going everywhere I have used copper tape along the roof support beams, I then only have the #38 magnet wire hanging down with the Ngineering light shades from those beams. It actually looks really good, really clean. Once the soldering is all done I will paint the copper tape and you will never see it. It is easy to solder the SMD resistors to the copper tape just bridging a little nick with the blade.

Brent

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Posted by hon30critter on Thursday, March 7, 2019 1:17 AM

BATMAN
It is easy to solder the SMD resistors to the copper tape just bridging a little nick with the blade.

Hi Brent,

I'm not quite sure that I understand what you mean by that. Can you elaborate please?

Dave

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Posted by richg1998 on Thursday, March 7, 2019 1:20 AM

If it is a wall wart, they usually measure higher when not loaded at the rated current. Look at the rating on the pack. Many times these packs are not regulated. I have seen that many times and others here have noted that. Just a thought.

I normally use 12 vdc. to maybe slightly higher. Many times I have made LM317 voltage regulators and trimmed them to about 12 vdc with a trim pot. If I used a couple fixed resistors, they might be around 12.5 vdc or so, not a big deal. Depends on what I had in my stock of fixed resistors.

Rich

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Posted by RR_Mel on Thursday, March 7, 2019 8:54 AM

I started using copper foil tape for my HO lighting circuits about a year ago, works great inside my passenger cars.  It doesn’t have much holding power so you have to be careful when moving parts after soldering them to the foil, the foil tears easily.
 
I attach the parts, LEDs and watt resistors, to the surface with glue before soldering them to the tape.  This prevents accidently lifting the tape from the surface.
 
Like Brent said after painting it’s very hard to see the tape even knowing where to look.
 
 
 
 
Kinda stupid, I’ve been using the copper foil tape in my wife’s doll houses for lighting for about 30 years and never give it a thought about using it in my HO stuff.
 
 
 
 
Mel
 
 
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Posted by gregc on Thursday, March 7, 2019 9:14 AM

BATMAN
The lights get duller the further you go along the string.

do you mean that within each group of 4 LEDs in series, the LEDs get duller further from the +15V , or that an entire group of 4 LEDs and resistor is duller further from the +15V?

i find it hard to believe that the LEDs in series would have different intensity since the same current passes thru them all.

in the later case, is the voltage across the group, measured at the LED connectde to +15v and the resistor lead connected presumably to the ground of the +15V supply (not shown), the same for all groups?      If the value isn't the same across each group, is there a drop between the +15V and the LED?

greg - Philadelphia & Reading / Reading

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Posted by RR_Mel on Thursday, March 7, 2019 9:43 AM

If all of the LEDs are out of the same ‘batch’ they should have the same characteristics and should take the same amount of current for equal brightness.  Mixing LEDs not in the same manufacturing ‘batch’ could be different.
 
I buy my LEDs in batches of 100 or more to make sure they have the same characteristics.
 
If they were all bought at the same time in one ‘batch’ they should all perform the same.
 
 
 
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Posted by BATMAN on Thursday, March 7, 2019 10:51 AM

The four lights in the series (each individual light) get duller as they get away from the resistor, they have all come off the same spool so they are the same.

Here is the copper tape with the lights hanging down, once painted you won't see the tape and it will look pretty good IMO. Forgive the soldering mess as I have had many things on and off as I have been experimenting.

  

Here you can see the resistor, I was playing around with the location of it, thus the mess.

  

Now if I can only get it working with my limited knowledge of such things.Hmm

Brent

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Posted by gregc on Thursday, March 7, 2019 11:03 AM

so the LEDs in series have different intensity even though they are in series and therefore the same current. 

can you verify the voltage across each LED and then in pairs to make sure the pair voltage is the sum of the individual voltages?

can you swap the LEDs nearest and further from the resistor to see if the LED furthest from the resistor is dullest?

 

greg - Philadelphia & Reading / Reading

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Posted by RR_Mel on Thursday, March 7, 2019 11:09 AM

When you say ‘spool’ are they wired together on the spool or just packaged that way?
 
If they are connected together on the spool can you test them before removing them?
 
They should be the same brightness in series.
 
I reread your posts and didn’t see that the LEDs are SMT.  I’m assuming you laid out the copper foil tape and slit it then soldered the SMT LEDs across a small gap.  Is there a chance that something with a bit of resistance has formed under the LED, maybe something gathered up with the soldering resin or process? 
 
Does more than one string have the same problem?   
 
 
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Posted by BATMAN on Thursday, March 7, 2019 11:12 AM

Thanks Greg, I'll check those things out, is it possible the copper tape can't carry enough juice?

 

Brent

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Posted by BATMAN on Thursday, March 7, 2019 11:17 AM

Mel, I tested each LED with the meter touching the copper tape on each side as I soldered them on and they all were bright. I have a slit in the tape and the magnet wire from the light is connected on each side of the slit.

 

Brent

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Posted by RR_Mel on Thursday, March 7, 2019 11:37 AM

Do what Greg suggested, check the voltage across each LED, they should check within ±.1 volt of each other across each LED.
 
 
 
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Posted by gregc on Thursday, March 7, 2019 12:18 PM

BATMAN
Mel, I tested each LED with the meter touching the copper tape on each side as I soldered them on and they all were bright. I have a slit in the tape and the magnet wire from the light is connected on each side of the slit.

what do you mean "each side" and "slit in the tape"?   suggests you're creating two conductors with the copper tape and wiring the LEDs in parallel.

there should be a single conductor  between each LED and the LED and resistor.  If you remove any one LED or resistor, there should be no current flow and nothing should light.

LEDs in parrellel can have different intensities

if the copper tape has some resistance, each piece contributes to the total resistance and affect the current that should be common to all LEDs

greg - Philadelphia & Reading / Reading

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Posted by RR_Mel on Thursday, March 7, 2019 12:57 PM

I believe he is roiling the ⅛” wide by .003” thick copper foil tape out for the full length then placing a cut separating the tape and soldering a SMT LED across the gap making the LEDs in series.
 
I hadn’t thought about doing that, he has a pretty slick idea doing that.
 
The copper foil has about the same capacity as #30 AGW wire.  I haven’t run across the specs of the tape I’m using but it easily handles 100ma for my wife’s doll houses with no measurable voltage loss in several feet.
 
 
 
Mel
 
 
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Posted by gregc on Thursday, March 7, 2019 2:20 PM

thanks Mel, hadn't read it that way.

in that case, simply "slitting" the tape may not completely separate the two ends.  Any partial contact may provide a higher resistance path for some current, which could explain the problem except for the part that the LEDs are dimmer further from the resistor.

it would be better to cut the copper tape twice and remove a section

greg - Philadelphia & Reading / Reading

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Posted by BATMAN on Thursday, March 7, 2019 2:53 PM

Haven't had a chance to get to the trainroom yet but Mel is correct in how I am hooking them up and I did make two slits and removed the piece between the slits. Thanks for your help so far guys.

Edit; if you click on the pic to enlarge it you can see the gaps.

Brent

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Posted by RR_Mel on Thursday, March 7, 2019 4:59 PM

I’ll take your work for the gap.  Check to see if the voltage across the LEDs are the same.  If not you must have a problem with the individual LEDs.  All the LEDs from the same batch should draw the same current or be very close.  I wouldn’t expect more than ±0.1 volts variation when measured across the LEDs.
 
 
 
 
Mel
 
 
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Posted by gregc on Thursday, March 7, 2019 5:22 PM

RR_Mel
All the LEDs from the same batch should draw the same current or be very close.

if wired in series, the same current flows thru all components in the path.

greg - Philadelphia & Reading / Reading

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Posted by RR_Mel on Thursday, March 7, 2019 5:30 PM

Give me a break Greg, I was speaking individually they should be very close and the voltage across each LED in series should be within ± 0.1 measuring each LED.
 
Sorry Brent for not being exact.  I always expect everyone to understand what I’m trying to say, that’s what happens when you get old as dirt.
 
 
Mel
 
 
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Posted by BATMAN on Thursday, March 7, 2019 6:45 PM

Okay, I finally made it to the trainroom, with the probe either side of each individual LED on the copper tape, here's the poop. Left to right, brightest light next to the resistor.

Light #1 (the brightest) 3.28v

Light#2 (the second brightest) 3.55v

Light #3 (now the fourth brightest) 2.95v

Light #4 (now the third brightest)2.62vW

Brent

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Posted by RR_Mel on Thursday, March 7, 2019 7:02 PM

And where did you get them?  I would look for a different supplier.  They should be very close, those are not.
 
If I was going to use them I’d use a separate resistor in series with each LED, you will have to dink around with the resistors to get the brightness equal.
 
I just tried 6 random wide angle LEDs out of my LED stock in series with my bench power supply at 10ma and all 6 looked the same brightness to me.  I didn’t check the voltage but they were close enough for me by eye.
 
 
 
Mel
 
 
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Posted by BATMAN on Thursday, March 7, 2019 7:14 PM

Do you think it could have something to do with my crappy soldering? They were my first efforts, the bright light was much later in production. I did get much better after about twenty of them.

 

Brent

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Posted by rrinker on Thursday, March 7, 2019 7:27 PM

 Could be - either overheating them, or a bad joint resulting in an additional resistence. 

                           --Randy

 


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Posted by RR_Mel on Thursday, March 7, 2019 7:30 PM

No, if you had soldering problems in series it would effect all of the LEDs.  The only problem soldering in series would be added resistance between the legs on the LEDs.  If there is something next to the LED terminals that could add in some resistance parallel to each LED that would account for the difference in brightness.
 
I don’t run my LEDs in series.  I use a 5 volt power supply for the LEDs on my layout and 4 volts in my passenger cars and cabooses with individual resistors in series with each LED.  I rarely run them higher than a few ma each, under 2 ma in my passenger cars.
 
I’m a incandescent guy for my structure lighting.  My Korber Roundhouse has fifteen 12 volt 70 ma Grain of Wheat bulbs operating at 8½ volts.  I’ve never had a 12 volt Grain of Wheat bulb operating at 8½ volts burn out in almost 30 years.
 
I’ve never worried about the higher current draw from incandescent bulbs on my layout.  My current draw at 8½ volts is less then 70 watts, most people waste more power than 70 watts just forgetting to turn off a light in their house a few time a month.
 
 
Mel
 
 
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Posted by hon30critter on Thursday, March 7, 2019 7:59 PM

Hi Brent,

As Mel suggested, there shouldn't be that much variance in the voltage across the LEDs. I suspect that the LEDs are themselves the culprit. Where did you get them?

I have two suggestions:

1. Buy some new LEDs from a source that you can trust. 'Wehonest' on eBay usually receives favourable comments on the forums.

2. Forget wiring the LEDs four in series with one resistor. Use a resistor for each LED. Tried and true. Sorry to repeat myself, but if you are like me and don't understand the intricacies of electronics, then do what works.

Dave

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Posted by BATMAN on Thursday, March 7, 2019 8:08 PM

rrinker

 Could be - either overheating them, or a bad joint resulting in an additional resistence. 

                           --Randy

 

 

I think the overheating might have been an issue as I was having trouble with the early ones. When I switched from liquid flux to a paste, the paste helped hold the magnet wire in place and I was in and out fast.

What if there is some residual paste on the LED causing a shorting issue, is that possible?

I think I am going to hang some of my later efforts and see if that solves the problem.

What temp should I use to solder the resistors to the copper tape? It seems to take longer for the solder to bond with the resistor than the copper tape even though I am tinning the resistor. 

Brent

"All of the world's problems are the result of the difference between how we think and how the world works."

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