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Trouble with Walthers 90' HO 933-2849 turntable DCC radial track wiring

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Trouble with Walthers 90' HO 933-2849 turntable DCC radial track wiring
Posted by newhavenguy on Friday, November 25, 2016 3:20 PM

Hello,

I am having trouble with the Walther's 90 ft. HO turntable radial track wiring.  This is the second incarnation of the turntable that is DCC with indexing controller. I have read the thread from 2011 on this forum where some say that an auto reverser is needed and some say not.    I am in the DCC camp that it does need one because of the following scenerio. 

Here's the issue.  All of my radial tracks are wired to the same bus the same way on its own DCC Specialties circuit breaker.  This means all of the radial tracks are wired the same all the way around. The Walthers turntable receives power from another bus.  I have 17 powered stall tracks.  From position 1 on the controller which is stall track 1 on the DCC controller to stall track 11 all works fine.  Both ends of the turntable work just fine.  These are all on one side of the Walthers split rail DCC design ring located on the bottom of the bridge.   The lead in tracks, of which there are three, are on the same side of the split rail.  When I get to track 12, which is on the other side of the split rail design the, ALL of the remaining tracks short when an engine attemps to go on these powered track 12-17 (six tracks) when either end of the bridge is aligned with these tracks.  Why would this happen?  Wiring has been quadrouple checked and I am pretty DCC savy but I cant figure this one out. The turntable has been in service for a year with no powered radial track and was used just to turn engines.  I have now added the powered radial tracks because I am at the punch list area to work on my engine facility.

It is not advisable to put the Auto Reverer on the radial tracks.  It is more advisable to put it on the bridge.  Would it be better (and I think I just may have solved my issue with this) power the turntable from the same bus?  Or install an auto reverser on the existing wiring to power the turntable from the bus? 

 

Is the DCC issue that I have the turntable powered from one bus, and the radial tracks powered from another?  It would take 5 minutes to change it I think. Opinions?

 

Bill Shanaman

Sugar City, CO.

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Posted by rrinker on Friday, November 25, 2016 3:56 PM

You answered your own question "on the other side of the split rail" - the split rail power to the bridge reverses the polarity of the bridge track when you go past it. So now the polarity of the bridge rails does not match the polarity of the stall tracks. Easiest solution is an autoreverser to the bridge rail power. Power it fromt he same bus that powers it now, no need to rework the whole thing, although some people find it useful to put a switch on each stall track to kill the power so a) you don't have a dozen engines all sounding off at the same time when you turn on the power and b) so you don't accidently select the wrong address and drive an engine into the turntable pit.

                       --Randy

 


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Posted by newhavenguy on Friday, November 25, 2016 4:06 PM

I wired the turntable into the same DCC specialties circuit as the radial tracks. Same results. So the issue is not being wired into two different bus power lines. The same tracks short the turntable and controller shuts down until the engine is moved off of those tracks and it resets. I think the problem lies with the other half of the split ring design of the Walther's turntable.  Bill

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Posted by newhavenguy on Friday, November 25, 2016 4:10 PM

Thanks for the quick reply Randy. I did put the turntable on the same circuit breaker as the radial tracks (See post below) I got the same results.  I will have to get an auto reverser module. Thanks.  Bill

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Posted by BigDaddy on Friday, November 25, 2016 5:07 PM

newhavenguy

I wired the turntable into the same DCC specialties circuit as the radial tracks. Same results. So the issue is not being wired into two different bus power lines. The same tracks short the turntable and controller shuts down until the engine is moved off of those tracks and it resets. I think the problem lies with the other half of the split ring design of the Walther's turntable.  Bill

Older threads from both 2010 and 2012 discuss a similar problem.  When the turntable crosses the dead zone, the polarity of the turntable is reversed. That is the way it is supposed to work, not a design flaw.

I think it would also work if your reversed the wiring of tracks 12-17.  However the orientation of the bridge would have to be constant.  In other words if the train entered from the approach tracks with the TT shack on the far side of the bridge, it could only re-enter the turntable from the radial tracks if the shack was closest to the radial tracks.  An auto reverser allows the bridge to be in any position, ambidexterous?

Randy am I wrong?  In real life polarity is not an issue

Henry

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Posted by rrinker on Friday, November 25, 2016 5:40 PM

 I think you're right, if the rails of the problem stall tracks are reversed it should work.

                    --Randy

 


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Posted by newhavenguy on Friday, November 25, 2016 9:17 PM

Randy and Henry.  That will not work as ALL the radial tracks are wired to the same bus line.  The problem is when the bridge crosses the "dead zone' and flips polarity it causes a short from the bridge tracks to the radial tracks even now that I connected the turntable to the same bus line as the radial tracks. The design of the split ring turntable circuit is the issue. It is working as designed I guess. But it turns out not to be a good design for the radial tracks beyond the split ring on either side.  One side will work the other shorts.  It makes more sense to put a AR on the tunrtable bridge track then on all of the other tracks.  Sometimes just talking it over with someone else helps figure things out. I think the design of the split rail, even though it works in theory, doesnt work in practice with a large number of radial tracks. Thanks guys.  Bill

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Posted by rrinker on Friday, November 25, 2016 9:27 PM

 But each radial track needs at least one set of feeder wires, otherwise it doesn;t have power. Swap the rail A and rail B feeders for just the affected track.

                      --Randy

 


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Posted by newhavenguy on Saturday, November 26, 2016 11:44 AM

Each track does have its own pair of feeders all from the same bus line that is independent of the surrounding tracks and on its own PSX circuit breaker.  I guess the point is that I shouldnt have to as they are all wired the same.  It is the Walthers split rail bridge track power that won't shift the polarety the to match the track.  I don't understand why it won't.  I have an email into Walthers but nothing yet.

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Posted by rrinker on Saturday, November 26, 2016 1:31 PM

 It won't shift, there's nothing to make it shift. If you have all the stall tracks wired (going clockwise): AB,AB,AB,AB<split>,AB,AB then you will get a short on the two after the split. You need it to be wired AB,AB,AB,AB<split>,BA,BA

Or put an autoreverser on the feed to the bridge.

                  --Randy

 

 


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Posted by BigDaddy on Saturday, November 26, 2016 2:05 PM

There were choices to be made.  They could jack the price up and supply an electronic reverser (and we have seen a lot of difficulties in the forum wiring these correctly to work) or they could reverse the bridge mechanically using the gaps.  With a straight bridge, gaps only work 180 degrees apart. 

They figured most people would be modeling less than 180 degrees of storage rather than something like this:   

Henry

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Posted by selector on Saturday, November 26, 2016 8:08 PM

Things must have changed.  I have the original 'built-up' model that was indexed, but not DCC, issued around 2005/2006.  I didn't have to do any accommodating wiring to either the lead or to any of the three radials.  They all had the same polarity.  If I reversed the loco, it either backed or moved forward into the radial bay tracks.  No reverser required in either case.

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Posted by rrinker on Saturday, November 26, 2016 8:42 PM

 Yes but are all your radials ont he same side of the "no track here" zone, or split across? I think the OP has some on each side, and the "no track" zone is where the bridge reverses.

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Posted by richhotrain on Sunday, November 27, 2016 5:57 AM

I had a similar problem with the Walthers non-DCC 130' turntable.

In addition to 9 stall tracks, I had two approach tracks, one coming from the north and one coming from the south. The polarity of both approach tracks matched. Yet, I would get a short every time that the bridge aligned with the south track. I could never figure out the probem so, in desperation, I isolated the south approach track and added an auto-reverser. Problem solved!

Then, in October of 2010, I started a thread to see if someone had an explanation.  Here is the link to the thread.

http://cs.trains.com/mrr/f/744/p/181396/1987593.aspx#1987593

Here is the answer as posted by Dave Merrill:

Rich,

Bingo!! 

The answer to your problem is in the text of your last post.  The 'dead zone' is at 9 o'clock under the yellow crane and straight across between two tracks at 3.  Your approach tracks are at 8 o'clock and 4 o'clock.  That puts both approach tracks on the same side of the 'dead zone'.  On the left 8 o'clock approach track the red feeder is closest to the 9 o'clock dead spot and on the right track 4 o'clock the blue feeder is closest to the 9 o'clock dead spot. 

Hence both approach tracks approach the same half of the TT with the feeders on the right approach track reversed in relation to the left approach track.  A short every time.

The dead zone divides the TT into two electrical components.  All tracks approaching each half must be wired the same.  If the 'dead zone' (no-track) was between the roundhouse and engine shop you would have no reversing issue.  Probably not worth the effort to rotate the TT or re-route the right approach track to be at the 2 o'clock position, either of which would eliminate the reversing issue.

That explains why the AR is needed.  By the way, in what part of the world is your layout located?

Thank you for providing these diagrams and photo.  Love a challenge.  Keep up the good work and drink the 6-pack for me as you ponder the solution to this 6 year old mystery.

Your friend in railroading,

Dave

This seems to be your problem as well. If it is, your options are (1) reposition the turntable and bridge track (2) reposition the problem approach/stall track(s) (3) add an auto-reverser.

The spilt ring system is not flawless as my problem, and perhaps yours, demonstrates.

Rich

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Posted by selector on Sunday, November 27, 2016 12:03 PM

Yes, Randy, you are right. I had all three radials opposite the lead.  If I had reversed the loco and backed it into a radial that happened to be on the same side of the dead gap in the split ring as the lead, I could see having a conflict in phase or in polarity.

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Posted by newhavenguy on Monday, November 28, 2016 12:18 AM

After the Bronco/Chiefs game I went down and cut, moved and put in wires.  The turntable, controller and stall/radial tracks 1-11 and the lead tracks on the 'north side of the split rail are on one bus circuit with protection (PSX).  The other radial tracks 12-17 are on another bus circuit with the bus wires changed opposite of the rest. It works now with both ends of the bridge and no shorting.  I will still have to put another circuit breaker on that bus but I'll do that tomorrow as I have to solder the wires to the circuit breaker before I install it.  Thanks guys for all the suggestions and comments. It is working like it should now. I will talk with Walthers about it and see if I have to send my controller in, but if it works, why mess with it?  Bill

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Posted by richhotrain on Monday, November 28, 2016 6:05 AM

Congrats, I guess, but I am not sure that I understand how you got things to work right with that wiring arrangement.

For me to get my situation to work, I needed to isolate that one approach track and create a separate reversing section. I cannot see how configuring feeder wires on a separate sub bus will do the trick.  

Are you using two boosters? Even then, wouldn't the two boosters need to be wired in phase?

Maybe I am mistaken, but it seems to me that there was some other problem that got somehow corrected along the way. 

Rich

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Posted by rrinker on Monday, November 28, 2016 7:35 AM

 You can feed the 'reverse' wired tracks fromt he same circuit breaker, you don;t necessaily need another one. The admonition to keep the feeders all the same applies for continuous track that is all physically connected, reverse a feeder there and you have an instant short. These individual segments are isolated from one another so all of them can be fed from the one breaker.

Rich - what he has done is have some stall tracks on one side of the no track zone and some on the other. Not across the pit, diametrically opposed, but as you are going around the table, there are tracks, the dead zone, and a couple more tracks. When the table passes the no track zone, it's crossing from one side of the split ring to the other, so the table polarity changes (without spinning a full 180 degrees). There is apparantly not a lead in track across from those few extra stalls, or there would be a similar problem to yours in that the bridge would either match the lead in, or match the stall, but never both so you could drive right across. In the OP's case, he can drive on to the table, spin it to one of the first 11 stalls and it worked fine. Spin a little more to track 12, past the no track zone, and now the bridge polarity has reversed but since the stalls were all wired with )for example) left rail black, right rail red, there is now a short trying to get on the stall track. Flipping the feeders to the stall takes care of this. Pull off one of the higher stall tracks, now spin the table back counterclockwise to line up the lead track, and again you pass the no track zone, the polarity of the bridge flips, and you match the lead in (and those first bunch of stall tracks).

                                         --Randy

 


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Posted by richhotrain on Monday, November 28, 2016 8:57 AM

Randy, it just dawned on me that he has isolated the "reversing sections", if you will.  Because they are stub ended tracks, they are effectively isolated.  So, when he flipped the feeders, he eliminated the shorting situation.

In my case, that south approach track had been connected to the main line before I isolated it, thereby creating the short.

As I think about it, it seem that the Walthers split ring turntable, as well as it is designed, is flawed in that it is possible to create shorts in the absence of a true auto-reverser.

Rich

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Posted by BigDaddy on Monday, November 28, 2016 10:02 AM

I've understood everything up to this point. 

Suppose you want to send the engine back out to the mainline facing 180 degree opposite the direction it entered.  Is there a switch on the controller to permit this or would you still need an auto reverser or DPDT switch on the turntable feeders?

Henry

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Posted by richhotrain on Monday, November 28, 2016 10:47 AM

BigDaddy

I've understood everything up to this point. 

Suppose you want to send the engine back out to the mainline facing 180 degree opposite the direction it entered.  Is there a switch on the controller to permit this or would you still need an auto reverser or DPDT switch on the turntable feeders?

 

Once you have the bridge track aligning with all of the tracks that are serviced by the turntable without creating a short upon entry or exit, then a locomotive can successfully operate in either direction because the rails control the polarity.

Rich

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Posted by rrinker on Monday, November 28, 2016 1:09 PM

There's a split ring pickup powerign the bridge, so if you turn 180 degrees, the polarity on the rails is flipped. That turn of 180 degrees MUST include one end of the bridge passing the "no track here" zone though, or the bridge track will not reverse polarity. It's nearly impossible to install it in such a way that this wouldn't happen, but I suppose if you planned it out just right...

 Not so much a design flaw as it's really an issue with ANY split ring pickup system - There needs to be a gap wide enough so that the pickup wipers or wheels do not bridge both halves of the ring (instant short again), and the gap has to be SOMEWHERE. Let's say that because of the gap, 'half' of the table isn't 180 degrees, it's maybe 170 degrees. If ALL stall tracks are in one 170 degree segment, and all lead in tracks are in the other 170 degree segment, all is fine. Split the stall and/or lead tracks on both sides of one of those dead areas though and you will have a possible problem. This would happen with any split rail pickup turntable (there may be some fancy pants way to build it so there is no actual gap). Personally, I'd prefer if it WASN'T split ring which then REQUIRES an autoreverser on the bridge rails. Mianly because unless all of your locos have a keep alive installed, that dead section will cause the sound to cut out. An autoreverse will flip fast enough so that doesn't happen - plus it only has to reverse when you actually start moving on or off the bridge. Modifying the Walthers turntable would seem rather difficult especially since there are already a bunch of wipers on the bridge shaft because everything realted to moving the table is located within the bridge. The old Walther KIT turntable which is mostly the same outsode of the electronics, I believe that one use wipers on the shaft to transfer power to the bridge, and thus would need an autoreverser module.

 

 


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Posted by MisterBeasley on Monday, November 28, 2016 10:10 PM

newhavenguy
It is the Walthers split rail bridge track power that won't shift the polarety the to match the track.

Properly wired, the split ring bridge will do exactly that.  Also, there is no worry about which direction the bridge is facing.  That's taken care of, too.

But there is one and only one way to correctly wire each stall track.  You haven't done that.  Take all the stall tracks that are shorting, disconnect them from the bus and reverse the two feeders to those tracks.  This will solve your problem.  You don't need the cost and complexity of an autoreverser to make this work.

It takes an iron man to play with a toy iron horse. 

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Posted by selector on Monday, November 28, 2016 11:04 PM

It will on the same side of the split as the lead, Mr. B.  If you have them all wired so that there is no conflict on the one side of the split, but reverse the bridge to get an engine onto one of those radials, you'll have an immediate conflict because, on that same side, you've just reversed the wire feeders effectively.

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Posted by richhotrain on Tuesday, November 29, 2016 8:48 AM

It is worth noting that the NO TRACK dead zone divides the turntable into two zones of opposite polarity, permitting the split ring to work effectively.

All of the entry/exit tracks to the turntable on one side of the NO TRACK dead zone must be wired the same way so that the polarities all match. 

All of the entry/exit tracks to the turntable on the other side of the NO TRACK dead zone must be wired the opposite way of the entry/exit tracks on the other side of the NO TRACK dead zone. 

Any entry/exit track that is stub ended (e.g., a roundhouse stall track or a service track) will not need to be gapped and no auto-reverser will be required.

However, if multiple approach tracks from the mainline enter/exit the turntable from the same side of the NO TRACK dead zone, any mismatched polarity will require that approach track to be gapped and an auto-reverser will need to be added to prevent a dead short.

That was the situation that occurred on my layout where approach tracks from the mainline reached the turntable from opposite directions but on the same side of the NO TRACK dead zone.

Rich

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Posted by MisterBeasley on Tuesday, November 29, 2016 11:04 AM

My Atlas turntable is electrically the same, although as a deck turntable it uses copper circles and wipers instead of a ring.

A split ring actually breaks and re-makes the circuit twice each time around.  That's why the direction of the bridge does not matter.  The polarity will always be the same as that of the stall track when wired correctly.

It takes an iron man to play with a toy iron horse. 

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Posted by rrinker on Tuesday, November 29, 2016 2:17 PM

 Yes Rich, what you had was a Wye, just with a turntable in it instead of the third turnout. That, like any other reversing section, required some form of reversing the polarity.

 I'm trying to draw a picture but making half a circle one color and the other half a different color is a sticking point. It's really not hard to understand. If the gap in the split ring is at the 12 o'clock position, and the left half is the rail a, and the right half is rail b, if the bridge is from 10 o'clock to 4 o'clock, the left side of the bridhe will be rail a, and the right side will be rail b. If you not turn the bridge clockwise to the 2 o'clock to 8 o'clock position, the left side of the bridge will now be rail b and the right half rail a. Now, extend stall tracks out at the 10 o'clock posistion and the 2 o'clock position. It's fairly obvious that the left rail of the 10 o'clock track has to be rail a and the right rail has to be rail b to match the bridge polarity. Likewise, it's pretty obvious that for the track at the 2 o'clock position, the left rail has to be rail b to match the bridge, and the right rail has to be rail a.

 That is what happened with the OP for this thread. The location of where the polarity change of the bridge takes place is completely arbitrary, but you need to know where it is when laying track around the turntable to avoid this problem. Walthers makes it obvious where this spot is because it HAS to be a completely dead, so if you put a stall track exactly over the gap, there would be no power to move a loco on and off the bridge. The real key bit of information is that as the bridge passes the point in rotation, the polarity of the rails change. It's not complicated or magic, it's liek any other segment of track, in that the polarity of all tracks - the lead in to the bridge, and the bridge to the stall track - have to match so there is no short. In the case where there is a lead directly across from a stall - where you cna line the bridge and drive the loco on and right over the bridge, then you can see that the left rail in all three places, lead, bridge, and stall, has to be the same polarity, just like joining two pieces of straight track elsewhere on the layout.

                         --Randy

 


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Posted by richhotrain on Tuesday, November 29, 2016 2:55 PM

rrinker

That is what happened with the OP for this thread. The location of where the polarity change of the bridge takes place is completely arbitrary, but you need to know where it is when laying track around the turntable to avoid this problem. Walthers makes it obvious where this spot is because it HAS to be a completely dead, so if you put a stall track exactly over the gap, there would be no power to move a loco on and off the bridge. The real key bit of information is that as the bridge passes the point in rotation, the polarity of the rails change. 

The NO TRACK dead zone is clearly marked on the underside of the turntable.

Another way to locate the NO TRACK dead zone is to find the "zero point", the opening in the wall of the pit that houses the optical sensor. The optical sensor sits perpendicular to the NO TRACK dead zone.

Rich

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Posted by bagal on Tuesday, December 6, 2016 3:52 AM

I have followed this topic and other similar ones which refer to auto reversers as my installation had no such problems and there was no need for a reverser. My install is quite simple as the two approach tracks are on one side of the dead zone and the stall tracks are on the other side and are only connected to the rest of the layout through the turntable. 

So, tonight I made a change to the track plan by connecting one of the stall tracks back to the main so a loco can proceed from the main, through the yard, over the turntable and back on to the main.

I was half expecting a short based on the above but all was fine. Therefore I am somewhat baffled as to why others should have problems.

As a by the by, I note the OP has used position 1 as a stall track. While that is fine, P1 is not programmable which means that there is no choice as to where the dead zone is. I installed with the dead zone midway between the approach tracks and the stall tracks. My install therefore doesn't use P 1 & 2. I wonder if this is part of the OP's problem?

Bill

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Posted by richhotrain on Tuesday, December 6, 2016 6:29 AM

Bill, the OP solved his problem by flipping the feeders on the stall tracks (12-17) that were shorting. In his initial post, the OP mentioned that all of the radial tracks were wired the same way all the way around.  That was the problem in his particular situation.

The split ring design is not an auto-reverser. The Walthers turntable does not detect mismatched polarities and corrrect them. The split ring expects the connecting tracks to match the polarity of the split ring which changes as the bridge track rotates 180 degrees. So, the radial tracks cannot be wired identically, as to the polarity, if the radial tracks are on both sides of the NO TRACK dead zone.

In your situation, no short occurred because the stall track that you rewired was on the opposite side of the NO TRACK dead zone from the approach track. As long as the stall track that you rewired matches the polarity of the main line track that you connected it to, no short will occur.

In my situation, I had two approach tracks from the main line wired identically on the same side of the NO TRACK dead zone, but the two approach tracks converged from opposite directions, resulting in mismatched polarities on the same side of the NO TRACK dead zone.

I drew up the attached diagram to illustrate these various situations. You can see that as you move radially around the turntable, counter clockwise from the lower left approach track to the upper left stall track, the polarities are flipped on the opposite sides of the NO TRACK dead zone.

My situation is illustrated on the lower right where I was forced to isolate a small length of approach track and add an auto-reverser to match polarities and avoid a short.

Your situation, or some facsimile of it, is illustrated by the connection of the stall track through the back of the round house to the main line running behind the round house. Had the polarity of that stall track not matched the polarity of the main line where it connected, an auto-reverser would have been required.

Rich

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