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Brake wheels and braking

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Brake wheels and braking
Posted by tstage on Friday, February 22, 2013 8:20 PM

Two questions about braking: One specific and one rudimentary

  1. When were hand brake wheels phased out and when did Ajax brake wheels start to be added to freight cars?
  2. Were hand brakes merely manual brakes for locking the wheels to keep a car from rolling away - e.g. like an emergency brake on a car?

Thanks for the help and the education...

Tom

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Posted by twcenterprises on Friday, February 22, 2013 9:46 PM

tstage
  1. When were hand brake wheels phased out and when did Ajax brake wheels start to be added to freight cars?
  2. Were hand brakes merely manual brakes for locking the wheels to keep a car from rolling away - e.g. like an emergency brake on a car?

Question 1:  Not sure, maybe someone else can chime in.

Question 2:  Yes, and they still are today.  Basically a mechanical method to apply the brakes, since air pressure can (and usually does) leak away.

Brad

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Posted by maxman on Friday, February 22, 2013 10:29 PM

Maybe you'll get a better answer than when the same question was asked here in 2008: http://cs.trains.com/mrr/f/88/t/136195.aspx?sort=ASC&pi314=1

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Posted by dehusman on Saturday, February 23, 2013 8:09 AM

tstage

1.  When were hand brake wheels phased out and when did Ajax brake wheels start to be added to freight cars?

"Hand brakes" have never been phased out.  Every car still has a hand brake.  Vertical brake staffs started being phased out in the 1920's.

2. Were hand brakes merely manual brakes for locking the wheels to keep a car from rolling away - e.g. like an emergency brake on a car?

Orignally before there were air brakes, hand brakes were the only method of stopping trains (that's why the guy that helps the conductor on a train is called a BRAKEman).  Brakeman would walk along the tops of the cars setting or releasing the hand brakes.  By 1906 air brakes were required on interchanged cars.

After that, the handbrake is pretty much exclusively used to hold cars stationary when detached from a train.  Not so much an "emergency brake" as a "parking brake".


 

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Posted by NYandLB_Fan on Saturday, February 23, 2013 8:17 AM

Tom,

I, too am having the same problem finding an accurate answer. What I have been led to believe is that the ICC mandated that all cars used in interchange service with other railroads have the hand brakes replaced with power brakes. When on home roads, the hand brake was acceptable. If memory serves me, this was around 1949.

Also, around this time period, wooden roofwalks had to be replaced with metal roofwalks on all cars. This held true to about 1966. This is another gray area in my research.

As I model 1956, all of my cars have power handbrakes.

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Posted by dehusman on Saturday, February 23, 2013 9:19 AM

NYandLB_Fan

I, too am having the same problem finding an accurate answer. What I have been led to believe is that the ICC mandated that all cars used in interchange service with other railroads have the hand brakes replaced with power brakes. When on home roads, the hand brake was acceptable. If memory serves me, this was around 1949.

Also, around this time period, wooden roofwalks had to be replaced with metal roofwalks on all cars. This held true to about 1966. This is another gray area in my research.

Normally a change such as what you are discussing is mandated,  then the railroads are given years to comply, there are often extensions and there may be cars that are grandfathered.  So its very difficult to determine "exact" dates.

In 1956 vertical staff brakes would be very common on flat cars (they were still in use into the 1980's).  Cars in company service would still have them into the 1970's. 

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Posted by DSO17 on Saturday, February 23, 2013 10:35 AM

     The handbrakes with the vertical shaft and a horizontal were often called stemwinders, but there were actually two kinds of vertical-shaft brakes. The 'real" stemwinders had the chain to the rigging wind directly around the bottom of the vertical shaft (not much braking without a brake club). The later type looked like a stemwinder but had a reduction gear (usually at the bottom of the shaft) that multiplied the braking force applied to the chain. The vertical wheels (like the Ajax) were a lot easier and safer to use than the horizontal wheels and you really didn't need a brake club.

     A brake club was sort of a cross between a baseball bat and a pick handle about three feet long. It could be stuck in the spokes of the brake wheel for greater leverage.  

     You used to see the horizontal wheels up on high cars into about the early 1950s I guess. Of course, they could have been on non-interchange cars into the 1970s or maybe even now? Don't know when the vertical wheels started to come in.

     In addition to holding standing cars, handbrakes were used to stop moving cars, especially when shifting. Sometimes when kicking cars or making a "flying switch" or "drop of cars" a man would ride the cars and stop them with the handbrake. Some hump yards were "rider humps" where each cut of cars going over the hump would have a rider to apply a handbrake (or two) to control the speed and keep the cars from rolling out the other end of the track.

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Posted by gmpullman on Saturday, February 23, 2013 12:12 PM

Hi, Tom

I've had this Penn-Central book in my collection for years and I found a link to a .pdf of it here...

http://www.unlikelypcrr.com/page4/page4.html

Scroll down a little to the "PC handbrakes guide." Lots of other neat stuff here, too!

 

One thing that helps to understand this is to picture the handbrake mechanism as a winch that pulls in the direction of the automatic brake cylinder and as such is always mounted on the end of the car that the brake cylinder "points" to. Some model manufacturers have missed this detail and put the brake on the wrong end.

When you are assembling a car kit it helps to identify the "B" end of the car and that's the end with the hand brake mechanism.

Take care, ED

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Posted by charlie9 on Saturday, February 23, 2013 1:50 PM

"Also, around this time period, wooden roofwalks had to be replaced with metal roofwalks on all cars. This held true to about 1966. This is another gray area in my research."

actually new cars built after a certain date had metal running boards instead of wood.  there were still a lot of cars around with wooden running boards in the early 60's.  the wooden ones were not replaced with metal but were repaired as needed until they were no longer required at all.  i forgot what year that was but in the early 60's i was working on the rip track and wooden running board repair was a large percentage of our work.

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Posted by NYandLB_Fan on Sunday, February 24, 2013 7:23 AM

Thank you for that information, Charlie.  I'll be able to keep my wooden roofwalks.

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Posted by tstage on Monday, February 25, 2013 6:38 AM

Thanks for the info, fellas.  I'm still curious to know when the Ajax brake wheels began to be installed on the ends of cars.  Would they have been around in the late 30s?  I have a Bowser PRR 4-bay hopper with the option of a either vertical brake wheel or side Ajax brake wheel.  Thanks.

Tom

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Posted by maxman on Monday, February 25, 2013 9:50 AM

There's an article about essential freight cars in the February, 2013, RMC.  Looking at the pictures and the car descriptions, I'm wondering if the vertical brake wheels were used with type KC brakes, and the end mounted Ajax-style brake wheels used when the cars got converted to AB brakes.

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Posted by gmpullman on Monday, February 25, 2013 12:14 PM

Hi, Tom

One of my great reference sources is the 1940 Car Builders Cyclopedia. In sections 13 and 14 of this weighty tome is considerable information concerning the application of "Safety Appliances."

There are no less than seven manufacturers of hand brake mechanisms:

Wine; Ajax; Royal; Equipto; Klasing; Miner and Superior.

Included also are drawings of the preferred mounting methods and about 25 pages concerning the "Safety Appliance Act of Congress approved April 14, 1910"  and the dozens, perhaps hundreds of revisions of this act hence.

The original 1893 act was entitled, An Act to Promote the Safety of Employees and Travelers upon Railroads by Compelling Common Carriers Engaged in Interstate Commerce to Equip Their Cars with Automatic Couplers and Continuous Brakes and Their Locomotives with Driving-wheel Brakes, and for Other Purposes.

This act was to be enforced beginning in 1900 so railroads had seven years to comply and adapt their equipment with automatic air brakes and, accordingly, a hand brake to override the brake cylinder.

Is there a particular car you are researching? This was an ever evolving industry and many options were available to the railroad purchasing agents. Often it was the preference of a particular railroad's engineering department as to which manufacturer or style of equipment was specified for a particular car order.

Sometimes appliances from several manufacturers were used across say a two hundred car order so any combination of equipment may show up. Then there are the numerous shoppings and rebuildings to contend with which adds even more randomness to the mix.

As far as the Ajax brake gear, I'll quote from this 1940 document:

Over 350,000 Ajax Hand Brakes are in service on over 200 railroads and private car lines and many of these have been providing safe, efficient and economical hand brake operations on all classes of freight equipment extending over a period of 14 years. Due to the factor of safety built into these brakes it has been unnecessary to carry a stock of repair parts.

So by the company's report, it would seem that the AJAX has been around since 1926. I personally worked on a N&W baggage car that was built in 1914 and it had a vertical brake mechanism so there were others that predated the Ajax brand.

I would be glad to copy any of this information for you and send it to you as a pdf if you're interested...

Hope this helps, Take care, ED

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Posted by dehusman on Monday, February 25, 2013 12:45 PM

tstage

Thanks for the info, fellas.  I'm still curious to know when the Ajax brake wheels began to be installed on the ends of cars.  Would they have been around in the late 30s?  I have a Bowser PRR 4-bay hopper with the option of a either vertical brake wheel or side Ajax brake wheel. 

Tiechmoeller's book on PRR hopper cars or Karig's Coal Cars: the first 300 years would probably have answers to your questions, since you are trying to figure out when power brakes were applied to PRR H21 hoppers.

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Posted by tstage on Monday, February 25, 2013 1:12 PM

Thanks, Ed and Dave for the resources! Big Smile  Yea, this particular PRR hopper is an H22a 70-ton 4-bay

Tom

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Posted by gmpullman on Monday, February 25, 2013 1:56 PM

Pffffttt...

I almost spit out my coffee! YOU are buying Pennsy equipment! You're crossing over to the dark sideBig Smile

Here's a link to an H21a end photo showing an Ajax. Not an h22 but we're gettin close...

http://www.billspennsyphotos.com/apps/photos/photo?photoid=132209370

(edit) Hey! This car was built in 1912 and clearly shows an Ajax brake mechanism so my previous post quoting the Ajax text must have been made before 1940!

Are you familiar with TKM? The Keystone Modeler... a great pdf magazine for fans of DGLC (do you recognize that acronym?)

http://www.prrths.com/newprr_files/newPRRKeystoneModeler.htm

These take a minute or two to load but they are a great e-mag and an excellent modelling resource.

I'll have to take a look at some of my PRR documentation and maybe come up with a better photo for you.

Have fun... ED

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Posted by tstage on Monday, February 25, 2013 2:19 PM

Only rolling stock, Ed.  No PRR locomotives on my layout.  If I ever do it will only be a threw through train. Big Smile

Thanks for that info.  Yes, I am familiar with The Keystone Model and it is indeed a great resource.  Hopefully, the NYCSHS can get somewhat closer to what the PRR has done with their data to help the modeler.  They are making strides.  DGLC I don't recognize though.

Tom

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Posted by gmpullman on Monday, February 25, 2013 4:07 PM

tstage
DGLC I don't recognize though.

That's Pennsyspeak for Dark Green Locomotive Color. To the rest of us its Brunswick Green!

I'm bemused by all the names for the colors we use on our railroad equipment. NYC never refered to Jade Green but called it Safety Green or Century Green.

Then theres Armor Yellow, Morency orange, Harbor Mist Grey... to name a few

Just the other day I discovered Penn Central Green is "Deepwater Green" according to the company.

Take care, ED

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Posted by tstage on Monday, February 25, 2013 4:38 PM

Ah, makes sense now.  Thanks for clearing that up, Ed.  I tried using an acronym finder early for "DGLC" but the choices weren't very plausible RR candidates.

Tom

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Posted by doctorwayne on Monday, February 25, 2013 7:52 PM

After a little hunting (be vewy, vewy quiet - I'm hunting wabbits) I found this:

Ajax


Note that the company claimed to have started in 1922 (or 1929 or 1925) but it appears that their geared handbrake didn't make an appearance until 1926.

I doubt that there was any regulation mandating power handbrakes, as I recall seeing stemwinders still in interchange service in the mid-to-late '50s.  More likely, the cars equipped with them eventually reached the end of their service life and went either into company service or were scrapped.  New cars, of course, would get whatever equipment was current at the time they were built.


Here's some more info on geared handbrakes.

Note the comment "10 most popular used after 1930"


Wayne

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Posted by tstage on Monday, February 25, 2013 8:15 PM

Thanks, Wayne.  That's really helpful.  Given that my Bowser PRR H-22a hopper had a built date of "6-39", would it be safe to say that it is possible that it might have been outfitted with an Ajax brake handle - i.e. vs. a vertical stemwinder?

The assembly instructions that came with the kit are for both H21& H22 4-bay hoppers.  There were extra "unused" parts with the kit, which seems to indicate to me that Bowser was trying to cover all bases/years with just one set of parts.  Therefore, there were both types of break wheels included to span the dates of the cars Bowser was offering.

Tom

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Posted by BRAKIE on Monday, February 25, 2013 8:28 PM

gmpullman

That's Pennsyspeak for Dark Green Locomotive Color. To the rest of us its Brunswick Green!

To former PRR men that DGLC was a fancy company name for grimy black.Surprise

Larry

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Posted by doctorwayne on Monday, February 25, 2013 9:45 PM

tstage

....Given that my Bowser PRR H-22a hopper had a built date of "6-39", would it be safe to say that it is possible that it might have been outfitted with an Ajax brake handle - i.e. vs. a vertical stemwinder?


Tom, given that it was a Pennsy car, neither choice of brake wheel type would be a surprise. Smile, Wink & Grin

AB brakes would be mandatory on that car, but I couldn't find anything specifically saying that the stemwinder wasn't permitted.  Railroads seldom threw away serviceable equipment and I think a lot, if not all, of those cars were built in Pennsy's own shops.
The H-22A was a re-build of the H-22, which was a coke car.  The main change in appearance was to the car sides:  The original H-22s had slatted sides above the ribbed area.  The other major change was to the hoppers, which were originally of the clamshell type. 
According to the Bowser instruction sheet, 3,671 H-22s were converted between 1923 and 1930, but after that, the remaining H-22s were scrapped. 
It's interesting to note that this conversion work did not affect the car's frame, so these cars couldn't be considered as either "NEW" or "REBUILT" in the accepted sense of those words, so your car's BLT date of 6-39 seems fanciful.  These cars (H-21s and H-22s) were originally built between 1909 and 1930, and a date within that range would be more likely, if such things concern you. Smile, Wink & Grin  It would be relatively easy to make the BLT date 6-30 or 6-29.

Here's an original H-21, with a BLT date of 1915:


...an H-21A, BLT 1930:


H-22, BLT 6-19:


...and an H-22A, BLT 2-30:


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Posted by dehusman on Monday, February 25, 2013 10:36 PM

According to Teichmoeller the power brakes were applied to the H21's in the 1940's.

Your model is a H22 coke car.  By 1949 ther were only 186 of them left out of an original 9000 car fleet.  The rest were converted to H21's or scrapped.  They were pretty much gone by 1955.  Based on that.  If you are modeling an H22-H22a, it probably had an vertical brake wheel, and not a power brake.

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Posted by tstage on Monday, February 25, 2013 11:09 PM

Once again, Wayne and Dave, thanks for your helpful info.  Wayne, I spoke incorrectly earlier.  The actual BLT date for my particular H22a (and seen in this link) is "2-14".  The rebuilt date I am presuming is just to the right of "P57" and identified as "6 39".  Would either you or Dave draw the same conclusion?  Wayne, would you also draw the same conclusion about it possibly being a vertical brake?

Tom

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Posted by doctorwayne on Tuesday, February 26, 2013 12:27 AM

tstage

Once again, Wayne and Dave, thanks for your helpful info.  Wayne, I spoke incorrectly earlier.  The actual BLT date for my particular H22a (and seen in this link) is "2-14".  The rebuilt date I am presuming is just to the right of "P57" and identified as "6 39".  Would either you or Dave draw the same conclusion?  Wayne, would you also draw the same conclusion about it possibly being a vertical brake?

Tom

The P57 is the symbol for a Pennsy re-weigh station (East Altoona) and 6-39 is the date of that car's most recent re-weighing.  This was an operation to ensure that a car's weight hadn't change since the last required re-weighing, as it affects the car's LD LMT (load limit).  Re-weighing had to be performed every 48 months for most cars, and every 30 months prior to 1948.

As for the vertical brake, I'll defer to Dave on that one:  I'm a late arrival to the camp of Pennsy fans, and have quite a few Pennsy cars, but I don't model the road itself. Smile, Wink & Grin


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Posted by wjstix on Tuesday, February 26, 2013 8:32 AM

Handbraking was also used in switching. When the first humpyards were built, a yardman would ride on the car and operate the brakewheel to slow the car to the right speed. This was before retarders were invented. Handbrakes could also be used when "kicking" a car into a facing-point spur track.

Stix

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