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Car Suggestion in Need of a Prototype

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Car Suggestion in Need of a Prototype
Posted by FRRYKid on Saturday, November 6, 2021 3:01 AM

Got yet another one for my Froum friends. I am looking to add some cars for traffic going in and out of a sugar beet plant for the 1970s era. I am modeling a yard area and want to model the traffic. I have most of the cars tracked down but the one that's giving me problems in finding a Chlorine car. (Tank cars are not in my knowledge base.) One of the suggested cars is the Atlas 17,360 gallon Chlorine tank car (https://shop.atlasrr.com/c-464-ho-master-acf-17-360-gallon-tank-car.aspx). The one problem I'm coming up with is that all the cars I'm seeing are all too new for my era. The only decorated one I see that looks possible is https://shop.atlasrr.com/p-54872-ho-17-360-gallon-chlorine-tank-car-gpbx-707.aspx only because of the COTS lablel. All the rest have the 80's version with the two boxes and the small rectangle underneath. If need be, undecs are still available, but I'd need a prototype to look at to model and the appropriate decal set(s).

As usual, any assistance that can be provided would be most welcomed.

"The only stupid question is the unasked question."
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Posted by ndbprr on Saturday, November 6, 2021 7:37 AM

Close to 50 years ago I worked for Wyandotte Chemicals who had a fleet of single dome light green tank cars for chlorine service. They were pretty much a standard tank car for the era and I have one on my rr but it is so old I can't tell you the manufacturer. I don't recall any safety devices in that era so a smaller single dome tank car should suffice

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Posted by Mike-Ike Man on Saturday, November 6, 2021 3:18 PM

Broadway Limited has a number of 6000 gallon tanks cars letter for liquid chlorine.  https://www.broadway-limited.com/6000gallontankcar.aspx

gene S.

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Posted by Overmod on Saturday, November 6, 2021 7:34 PM

Somebody needs to advise me what a sugar-beet refinery needs chlorine by the carload for.

Here is a general reference the OP can use regarding the beets:

https://www.haifa-group.com/sites/default/files/article/Sugar-Beet.pdf

I'd be inclined to think that chlorine deliveries into any model-scale beet-sugar refinery would be in the one-ton cans on their side, if not smaller.

 

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Posted by FRRYKid on Sunday, November 7, 2021 11:02 AM

Overmod

Somebody needs to advise me what a sugar-beet refinery needs chlorine by the carload for.

For what I have been told, it is used as a disinfectant.

Mike-Ike Man

Broadway Limited has a number of 6000 gallon tanks cars letter for liquid chlorine.  https://www.broadway-limited.com/6000gallontankcar.aspx

gene S.

I will have to do some research with those.

"The only stupid question is the unasked question."
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Posted by cv_acr on Monday, November 8, 2021 8:36 PM

Mike-Ike Man

Broadway Limited has a number of 6000 gallon tanks cars letter for liquid chlorine.  https://www.broadway-limited.com/6000gallontankcar.aspx

gene S.

 

Being less than half the capacity of the 17K ACF cars modeled by Atlas and about ~40-50 years old by then, a lot of those would really be pushing the end of their service lives by the eighties, so again you'll have to do some research on applicable "late" schemes. (Broadway's site suggests this design was built from the 1920s-40s, so the newest of them would be 30 years old in the seventies - still workable for the 70s, but somewhat obsolete compared to the newer, larger cars.)

There's also the Atlas 11K tank which lands in the middle ground between these two designs. Some of the paint schemes will be for 40s-50s LPG/propane companies, or anhydrous ammonia, but some of them are for chlorine, just have to sort out the chemical co. cars from the oil & gas co. cars and whether the car is lettered for LPG, AA, or chlorine service.

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Posted by cv_acr on Monday, November 8, 2021 8:42 PM

The current/most recent 17K tanks listed in the Atlas store are all modern paint schemes, but there were other, older schemes that are appropriate as original seventies decorations on older runs, which you might look out for on second hand flea markets/train shows/online sale and swap sites and groups.

http://archive.atlasrr.com/HOFreight/arc-ho173tank.htm

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Posted by cv_acr on Monday, November 8, 2021 8:57 PM

Lastspikemike
Liquid chlorine isn't of course. Chlorine is a gas.

 

"Liquified" chlorine (gas under pressure).

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Posted by FRRYKid on Tuesday, November 9, 2021 2:20 AM

cv_acr

The current/most recent 17K tanks listed in the Atlas store are all modern paint schemes, but there were other, older schemes that are appropriate as original seventies decorations on older runs, which you might look out for on second hand flea markets/train shows/online sale and swap sites and groups.

http://archive.atlasrr.com/HOFreight/arc-ho173tank.htm

Two lines of thought that I have come up with:

1) Can someone show me a prototype pic of one of those 17K cars, preferably in a white or almost white body? I decided to bid on an undec 17K Atlas car and do some decaling/painting. (I can't seem to find any of the schemes that work for my 70s era at least by looking at the COTS labels and what reporting marks I can read.)

2) How would an Athearn chemical car compare in size etc to one of the referenced Atlas units? If need be, I can do some kitbashing. And yes I realize the trucks aren't right but that's easily fixed. (For those who complain about this idea, look at the comment on the first point.)

"The only stupid question is the unasked question."
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Posted by cv_acr on Tuesday, November 9, 2021 9:07 AM

Not sure about finding one in white/off-white, you'll probably end up painting it black....

These are some ACF chlorine tanks like the Atlas model:

http://canadianfreightcargallery.ca/cgi-bin/image.pl?i=acfx86226&o=ge_railcar

http://canadianfreightcargallery.ca/cgi-bin/image.pl?i=acfx85409&o=ge_railcar (white car, but post-1980s repaint....)

Similar to the 17K model, but a different car builder (so different tank supports and other minor details:

http://canadianfreightcargallery.ca/cgi-bin/image.pl?i=gatx50319&o=gatx (1980s repaint though)

http://canadianfreightcargallery.ca/cgi-bin/image.pl?i=utlx28256&o=utlx (1980s repaint)

These are similar to the Atlas 11K gallon tank (http://archive.atlasrr.com/HOFreight/arc-ho11ktankcar.htm), and some version of most of these paint schemes have been run by Atlas in the past:

http://canadianfreightcargallery.ca/cgi-bin/image.pl?i=cgtx55211&o=cgtx

http://canadianfreightcargallery.ca/cgi-bin/image.pl?i=cgtx55220&o=cgtx

http://canadianfreightcargallery.ca/cgi-bin/image.pl?i=gatx78415&o=gatx

http://canadianfreightcargallery.ca/cgi-bin/image.pl?i=hcpx1078&o=hokx

http://canadianfreightcargallery.ca/cgi-bin/image.pl?i=shpx3536&o=shpx

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Posted by FRRYKid on Tuesday, November 9, 2021 11:51 AM

cv_acr

These are some ACF chlorine tanks like the Atlas model:

http://canadianfreightcargallery.ca/cgi-bin/image.pl?i=acfx86226&o=ge_railcar

Now the next question: Where would I find the right decal set to make that car? I am not great when it comes to non-Microscale decal companies.

"The only stupid question is the unasked question."
Brain waves can power an electric train. RealFact #832 from Snapple.
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Posted by FRRYKid on Tuesday, November 9, 2021 10:34 PM

cv_acr

Got yet another question for the group: After doing some further research, does anyone have any more pictures of the ACFX 86117-86227 series from the 70s era as the above link is from that series? I have only found one of that series but the era is too recent.

"The only stupid question is the unasked question."
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Posted by doctorwayne on Tuesday, November 9, 2021 11:23 PM

I have two decal sheets for tank cars, most of which is for cars much too modern for my late '30s layout.

Both sets are from Microscale:  MC-5019 and MC-236.  There are a couple of items cut from the 236 sheet, but lots of stuff left, including GATX, NATX, ACFX, UTLX, SHPX, RTMX, AND LUCX, plus number jumbles for those roads.  I did notice, though, that there are no lube plates (COTS) decals on either sheet.

The MC-5019 sheet is complete (nothing removed from it), with additional data, safety warnings, and other notations..."for emergency call..., etc., etc.

There is enough lettering to do the car that Chris has shown, except for the PENNWALT CHEMICALS lettering (and COTS).

If you're interested in the decals, all you need to do is find a way to privately send me your mailing address (my "Conversations"  feature can accept messages, but I cannot use it to reply). 

Also, if you wish, I can photograph the decal sheets so you can see if they'll be sufficient for your needs.

Wayne

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Posted by FRRYKid on Wednesday, November 10, 2021 2:01 AM

doctorwayne

Both sets are from Microscale:  MC-5019 and MC-236. ...

Also, if you wish, I can photograph the decal sheets so you can see if they'll be sufficient for your needs.

Wayne

I did a quick check of Microscale's database and it doesn't have an MC-236 that I could find. They have an 87-236 (Tank Car - Yellow & Black Lettering - GATX, NATX, UTLX, ACFX, SHPX), 87-1236 (Tank Car Lading stencils, probably needed) or an MC-4236 (ACFX 65' 33,000 Gallon Tank Cars) but in any event whichever one that set is could be useful.

I have both ACI labels and COTS panels in my large stack of decals, so that's not a problem.

 

"The only stupid question is the unasked question."
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Posted by JDawg on Wednesday, November 10, 2021 7:44 AM

So, this may be dumb, but do sugar factories actually use chlorine?Huh?

Sugar is a composition of hydrogen, carbon and oxygen.

Splenda on the other hand is (if memory serves) identical to sugar with one major exception. Some hydrogen is replaced with chlorine, thus making it indigestible, thus the zero calorie deal.

Again, I could be way off my rocker here, but I seem to recall that sugar factories would use things like phosphoric acid and activated carbon, not highly reactive chlorine.

And for disenfecting, I find it more likely they would buy a finished cleaning agent over straight chlorine. Again, could be wrong.

I have two chlorine tank cars from atlas. One is a Dow Canada scheme with bright green upper body, and black lower half. I also have another dark green Dow car lettered for their Pittsburg factory that, again, hauls chlorine. I will use these for my new layout's paper mill, because this factory uses chlorine to bleach the pulp.

I saw my LHS had at least one of the Dow Canada cars when I was there yesterday. I could put you in touch if you would like. They are an 11,000 gallon car.

JJF


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Posted by doctorwayne on Wednesday, November 10, 2021 5:31 PM

FRRYKid
I did a quick check of Microscale's database and it doesn't have an MC-236 that I could find. They have an 87-236 (Tank Car - Yellow & Black Lettering - GATX, NATX, UTLX, ACFX, SHPX), 87-1236 (Tank Car Lading stencils, probably needed) or an MC-4236 (ACFX 65' 33,000 Gallon Tank Cars) but in any event whichever one that set is could be useful. I have both ACI labels and COTS panels in my large stack of decals, so that's not a problem.

You're right...that was my mistake:  the larger sheet is 87-236.

I did get your mailing address, and will send the decals tomorrow.

Wayne

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Posted by Overmod on Wednesday, November 10, 2021 6:19 PM

JDawg
Splenda on the other hand is (if memory serves) identical to sugar with one major exception. Some hydrogen is replaced with chlorine, thus making it indigestible, thus the zero calorie deal.

You get the gold star.  Not hydrogen by itself, but combined with oxygen as hydroxyl radical, and there are three chlorine substitutions per molecule -- from this, you could figure out the number of moles a plant's production would equal, and that would give a handle on the mass of chlorine needed...

I could be way off my rocker here, but I seem to recall that sugar factories would use things like phosphoric acid and activated carbon, not highly reactive chlorine.

Very close -- carbon dioxide, or at least so says this:

http://nsi.gov.in/study-materials/ANSI(ST)-III_Manufacturing-I_05052020.pdf

Look up 'carbonatation' for more.

Note that older Indian processes used SO2 as part of decolorizing, which made the result illegal for sale in the United States.

Note also the use of diatomaceous earth for product filtering instead of activated carbon, I suspect because it would be easier to regenerate or cheaper to replace.

 

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Posted by FRRYKid on Wednesday, January 12, 2022 11:44 PM

I've finally started to decal the Atlas car that I have. I have run into more detail questions however. In this picture (http://canadianfreightcargallery.ca/cgi-bin/image.pl?i=acfx86226&o=ge_railcar), I have two

  1. What is the information hiding under the Chlorine plackard on the right hand side of the car?
  2. What is the text just to the right of the ladder on the lower part of the tank?

The text on both is illegible in the photo. I'm trying to get the car as accurate as possible. Thank you for the continued assistance.

"The only stupid question is the unasked question."
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Posted by caldreamer on Thursday, January 13, 2022 8:02 AM

The chlorine is used as a disinfectant.  Here is a list of the commodities received and shipped from a sugar beet plant

 

        		 PRODUCTS USED TO PROCESS SUGAR BEETS

                                RCV/      CAR                     HAZMAT 
PRODUCT	        SHIP      TYPE                    NUMBER    PLACARD             USE
Sugar Beets               R         Beet Gondola            
Lime                          R         Covered Hoppers                                                     Remove solids from
                                                                                                                                sugar solution
Calcium Hydroxide   R        Tank                          1910            8 (Corrosive)       Clean sugar mixture
Amonium Bisulfite   R        Tank                           2693            8 (Corrosive)       Disenfectant
  solution
Chlorine                     R        Tank                          1017            2.3 (Poison Gas)  Disinfectant
Sulfer Dioxide           R        Tank                          1833            8 (Corrosive)        Disinfectant
 solution
Sulfer Dioxide           R        Tank                          1079           2.3 (Poison Gas)   Disinfectant, inhibit  
 liquified                                                                                                                  darkening
Sugar Dust            In-House                                                                                    Started for               
                                                                                                                                 crystalization
Isopropyl Alcohol       R      Tank                           1219           3 (Flammable        Aids in crystalization
                                                                                                       Liquid) 
Boxes                          R      Boxcar
Glass Bottles               R      Boxcar
Labels                         R      Boxcar
Glue                            R      Tank, Boxcar
Dried beet pulp            S      Hoppers                                                                    Livestock & pet food
Molasses                    S       Tank, Boxcars 
Liquid Sugar              S       Tank
Light Brown Sugar     S       Boxcar, Covered Hopper
Dark Brown Sugar     S       Boxcar, Covered Hopper
Granulated Sugar       S       Boxcar, Covered Hopper
Confectionary Sugar  S       Boxcar, Covered Hopper

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Posted by NHTX on Thursday, January 13, 2022 11:47 AM

FRRYkid,

     The information stencilled beneath "chlorine" is hydrostatic test date and valve test information and its required on ALL tank cars, owned or leased.

     The line to the right of the ladder, on the tank reads, "Leased to Pennwalt Corp".  Lessee name must appear on all tank cars, regardless of what the rest of the graphics say and, the vicinity of the ladder is the preferred location.  On most cars today, those two inch high letters are the only way to identify the lessee. 

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Posted by cv_acr on Thursday, January 13, 2022 12:24 PM

NHTX
Lessee name must appear on all tank cars, regardless of what the rest of the graphics say

I would say 90% of the tank cars I've photographed I can't find any such indication of the leseee anywhere on them....

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Posted by NHTX on Thursday, January 13, 2022 4:04 PM

Chris, 

     What was the time frame of your photography?  I shot over 7,000 cars of all sort down here in TX, between 1978 and 1986 and that was the practice then, along with what was carried, as in the photo FRRYkid is referring to.  I see now, cage-like structures around manway/bonnet areas, yellow striping everywhere, no COTS or Chemtrec labels, etc, etc.  The 33,000 gallon LPG cars are vanishing-a lot has changed in 35 years!

     If that's todays practice, the only way to have an idea of what is being shipped by whom is the HAZMAT placard and the conductors wheel report.  I would hate to be a first responder coming up on a bunch of derailed tank cars relying only on those two sources of info.  Its time for a new copy of the HAZMAT rules.  Fortunatley, my son is a trucker, and is hooking me up with them, when he comes home next month.

                                                         Cheers,

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Posted by FRRYKid on Friday, January 14, 2022 2:33 AM

NHTX

FRRYkid,

     The information stencilled beneath "chlorine" is hydrostatic test date and valve test information and its required on ALL tank cars, owned or leased.

     The line to the right of the ladder, on the tank reads, "Leased to Pennwalt Corp".  Lessee name must appear on all tank cars, regardless of what the rest of the graphics say and, the vicinity of the ladder is the preferred location.  On most cars today, those two inch high letters are the only way to identify the lessee.  

Any idea where I might find an HO decal set with that information on it even if it isn't exactly right to the prototype? (I doubt I'd find the "Leased to" info and my eyes are not up to trying to piece 2" letters. Two inch stripes are bad enough to deal with and I know about those as my protolanced passenger scheme uses 2" stripes in it.) I have an MC-5020 set if that helps any.

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Posted by dehusman on Friday, January 14, 2022 8:58 AM

NHTX
If that's todays practice, the only way to have an idea of what is being shipped by whom is the HAZMAT placard and the conductors wheel report. 

Or by calling Chemtrec (manned 24x7 with a toll free number).  Or by calling the railroad (who has the conductor's wheel report, and have emergency centers that are manned 24x7 with a toll free number).

Having the lessee stenciled on the side of the car in 2 inch letters basically proves the car isn't carrying hazmat, becaue if you can get close enough to read it, then the car probably isn't leaking or hazardous.  Calling the lessee is normally a waste of time because there are 10's of thousands of lessees and finding the the specific division responsible for that car and then finding somebody awake who has info on the car is a time consuming process.  On the other hand calling Chemtrec or the railroad emergency response number can get you exactly the information you need to respond in a matter of minutes and then they will track down a representative of the shipper.

Dave H. Painted side goes up. My website : wnbranch.com

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Posted by Overmod on Friday, January 14, 2022 10:09 AM

Is this for cars that have had their placards damaged or destroyed in an accident?  I thought the whole modern premise was that first responders had either a physical or electronic Orange Book or equivalent, and would follow appropriate procedure based on looking up placard numbers...

I would be interested to know what the exact procedure used to determine contents of a car with illegible placarding.  It might be difficult to 'assume the worst' (as with signal aspects) because the correct response for one type of hazmat might be contraindicated for another.

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Posted by Attuvian1 on Saturday, January 15, 2022 2:11 AM

These might have disappeared by the OP's '70s era:

http://www.gatewaynmra.org/2014/building-railroad-chlorine-car/

This was the particular style that I remember most as a kid.  Seems like at least a couple of these in most lengthy freight consists enroute west out of Detroit on the Michigan Central.  It was so distinctive that I probably overlooked liquid chlorine products in any tank car.

The model above appears to be using AAA batteries for the containers.  As I recall, the prototypes had concave ends.  These might have been the horizontal units that Overmod referred to in his first post in this string (on Nov 6th, last).

Hoping for someone to find and post a prototype photo of the type modeled above. Whistling  That would be helpful not just to model proper ends, but for estimating their size and noting how many per car.

John

EDIT:  Well that was easy.  Here's an attested image from 1967.  Perhaps the '70's was not beyond reach:

 http://www.rrpicturearchives.net/showPicture.aspx?id=68667

And here's a drawing of a container - 30" x 82" according to another site:

https://www.advancewatertreatment.com/wp-content/uploads/2020/03/Chlorine-gas-ton-container-from-inside-768x435.jpg

 

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Posted by NHTX on Saturday, January 15, 2022 11:07 AM

FRRYkid,

     When decaling tank cars, a lot of the lettering is going to have to be "good enough".  No one makes lettering to cover every car type, commodity, and lessee out there.  Fortunately for us in HO a number of manufacturers produce decals for cars of a wide span of time.  My first go-to is www.greatdecals.com which touts itself as, The Grand Central Station of Decals.  Under "suppliers" you will find just about all commercial producers of model railroad decals.

     Some of the ones you might wish to investigate and become familiar with the offerings of include: Al Fergerson Black Cat Publishing, Highball Graphics, Illinos Central Gulf Decals by Daniel Kohlberg, K4 Decals, Mask Island Decals, National Scale Car (formerly Speedwitch Media), Protocraft Decal Line, and Tichy Train Group, in addition to the usual Microscale.

     All of the aforementioned make tank car sets in addition to other car types, usually in the common black, white, or yellow.  Many of the sets are for older cars but, the info you are looking for spans many years, and you have already made peace with the fact that it probably won't be word-for-word, digit-for-digit anyway.  Don't give up on Microscale completely, either.  I believe their 87-1 (?) dimensional data as well as their other tank car sets can be raided for usable data.  If you ever run across any Islington Station sets, grab them up, whether you need them or not.  Those folks made sets for tank cars based on the industry groups they served such as paper, petroleum, food, etc. 

     One more thing to consider is an adequate reference library.  At the least, I reccommend Morning Sun's two Tank Car Color Guides.  Since you are modeling the 1970s, and ALL of the pictures are in color, along with informative captions, these books just might save you money.  I was going to get some 19,000 gallon corn syrup cars and found out the cars I was considering didn't appear until 1995 and I model 1984.  To many that doesn't matter but, to me-no sale.  I tend to believe fidelity to prototype is also important to you so, consider the acquisiton of prototype reference material.  I hope you find what you need.

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