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Design a dbl-deck layout for installation in its own Hand-House shed

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Posted by railandsail on Saturday, August 26, 2017 10:02 AM

New Renditions of Layout Loops

As I've indicated I am not much of a 'apps' person, but this morning decided to just try a paint program to display the individual loops of the track plan,...crude attempt, but it gets the message across.

You will find I have 3 loops of track on the lower level:
1) the one associated with the turntable area (in blue)
2) the one associated with the port area (in red)
3) the one that circles the entire perimeter of the layout when the removable bridge at the entrance is in place.

I have also high-lited (in yellow) several small sections of track that allows for the trains to reverse their directions on their individual loops. This is particularly important on the blue loop to be able to climb onto the helix. I also thought it was important in general.

 

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Posted by rrinker on Tuesday, August 22, 2017 5:45 PM

 He says laminates so I am assuming he means it's really two 1/8" thicknesses. 1/8" by itself is pretty flimsy, and even with lots of support for each piece, the joints would be VERY weak. 2 layers laminated would be stiffer than a single 1/4" layer which is ok but not spectactular and would still have an issue at the joints. By using two thicknesses you can overlap the joints so at each joint, one layter or the other is continuous.

 ANd gain with the complex supports - threaded rod? It was all the rage at one time but "so you adjust the grade" is more like "so you WILL adjust the grade" as you try to get an even grade all the way around constantly adjusting the supporting nuts until you get it right and then hope the jam nut you run up against it keeps everything in place over time. With the "every support piece exactly the same" method you could theoretically use kerfed pieces of 1x lumber and run the support continuous - however access might be a bit of a problem. But with roadbed maybe 6 inches wide supported continuously at both edges - you could use fairly thin material without sagging. Just - how would you retrieve a train stuck halfway up? So it's not practical to do a contnuous support, but you certainly could place supports with maybe a car length spacing so you can reach your hand it.

                                --Randy

 


Modeling the Reading Railroad in the 1950's

 

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Posted by railandsail on Tuesday, August 22, 2017 2:39 PM

rrinker

With that many supporting verticals, you could use laminated layers of one of the engineered materials like masonite. Two layers of 1/4" (so the seams overlap) with that many supports wouldn't sag and not have temperature/humidity issues.

 

Hey Randy,
I just ran across this posting (on another forum) that speaks to the masonite roadbed use in a helix you mentioned. And it appears as though this fellow only utilized single thickness?? I'm going to see if I can find more about his particular application, but it does make me feel better about about a double layer of masonite and closer uprights.

Helix Types

 

 

I have 3 helixes on my HO/HOn3 layout.  One is a "standard" one of about 5 turns in HOn3 only.  The other two actually are "stacks" of helixes.  One stack consists of a 1/2 turn dual gauge helix approached by a long grade. The second multiple turn helix in this stack is HOn3 only, with separate entry and exit points not related to the dual gauge one below.  It also is of smaller radius than the one below.  The third stack consists of a dual gauge helix twisting downward to a staging yard underneath the main yard, where the main entry is.  This main entry also leads to a single twist dual gauge helix on top of the lower one with the exit leading off to a long down grade.  This main entry also leads to a  third HOn3 only helix of several twists on top of the other two which leads to an HOn3 "high line".  All of these helixes are of the same radii.

All the helixes are built of 1/8" tempered Masonite laminated together with carpenter's glue and precut to various diameters.  This thinness is needed to minimize the grades.  All are supported by threaded rod material using washers and nuts, which allows fine tuning of the grades as needed.  To hold the track in place (all track in the helixes is ME flex track), I first tried glue which didn't work because of the plastic ties.  I ended up using AMI "Instant Roadbed" which both held the track firmly in place and deadened the sound.  The Instant Roadbed is  very flexible  and the plastic-tied flex track can be pressed into it, usually easily, depending upon e temperature of the room.  I have used a low wattage hair blower to soften the Instant Roadbed without softening the ties.

 

I assembled the roadbed, complete with the track and Instant Roadbed, before putting them in place on the layout.  That way, I could drill through the layers of Masonite and thus save time and make sure the holes were all aligned properly for the vertical threaded rods.  This helix setup has worked fine for the past ten years or so.

 

I use Digitraxx DCC and I ran the wiring busses but inside the edges of the helixes, following the turns, so the busses then could enter and exit the helixes at the proper places.  I elected to use horizontal power districts on the whole layout, rather than vertical ones, in order to make trouble shooting a lot easier because of the layout's various levels (there are 3) and geography.

 

AMI went out of the roadbed business in 2007, unfortunately.  The material is uncured butyl rubber and I understand that similar material can be gotten at auto supply stores that specialize in air conditioning parts (it's used to wrap a/c piping).  I haven't tried since I still have some AMI material left.  Somebody also found similar material at:

 

  http://www.trains.com/trccs/forums/1056223/ShowPost.aspx

 

Someone else has suggested trying plumbing supply stores; the material, or similar stuff, used to wrap pipes.

 

Hart Corbett

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Posted by railandsail on Monday, August 21, 2017 10:58 AM

I have tried to maintain 2.75 inches of clearance between edges and track centers.

I have LOTS of clear 1/8" plastic sheets to fashion guards from.

(sorry don't know how to cancel this dbl posting)

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Posted by railandsail on Monday, August 21, 2017 10:54 AM

I've tried using 2.75" between edge and track center. And I have LOTS of clear sheets of 1/8 plastic for use as guards on the edges.

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Posted by cuyama on Monday, August 21, 2017 10:42 AM

railandsail
Perhaps if I become unable to fit into this layout, I will have to eliminate, or greatly reduce the size of the peninsula, or reduce the radius on the peninsula and run shorter locos and cars,  ... options I guess.

Seems like that would be easier to do in the design phase than after construction is underway. 

Experienced builders have found that at least three inches between track centers and the aisle is a minimal buffer zone (unless one uses a guard made from plastic or something similar). Track plans that don’t allow for this may be misleading.

I’ll bow out of this thread, best of luck.

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Posted by railandsail on Monday, August 21, 2017 10:41 AM

Sketch of Rt Hand Loop

First off please excuse the 'unprofessional presentation'. I tried briefly some track design software, and became discouraged very easily,...too many symbols to learn how to manipulate,..or something like that :confused:

Next, I am on holiday without any drawing instruments, so I paid a visit to the local dollar store, and picked up some school supplies. No local scanning shops,...so I just took a photo of my sketch with a digital camera.

To try and cut down on confusion I decided to present the plan in phases, and without some of the local trackage that will be added later. The first phase drawing is for the loop on the right side of the layout (looking in thru my shed's entrance).

The scale is 4 of those square blocks equal 12",....3" per block. The radius's are all 24" except for the helix, which is 30". This is the loop that will alternately put trains into the bottom entrance to the helix structure,... if so selected. At that point it is a good 8" off of the lower subroadbed. At the head blob of the peninsula it is 4" off the subroadbed to provide clearance for another identical loop of track hidden under it (not shown yet).

There will be a removable bridge across the shed's entrance that will offer the alternative of a total trip around the perimeter of the shed on this lower deck. ....(multiple trains can still be run without ever having this removable bridge in place).

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Posted by railandsail on Monday, August 21, 2017 10:33 AM

Cardboard Mock-up

The cardboard mock-ups were done to get to get some relative ideas of shelf heights, potential shelf depths, aisle needs, support requirements, order of construction, etc,

Its kind of surprising the number of new ideas generated, and yet to come upon further study. I would recommend this approach to a new layout design if one has the time.

Here is one track plan idea submitted early on by a gentleman Iron Horseman. I do not know what track planning software he utilized, but he came pretty close to the general idea I have in mind.

 

 

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Posted by railandsail on Monday, August 21, 2017 10:28 AM

cuyama

In addition, over a multi-year layout construction project, one’s bodily proportions may change, particularly with age.

Byron

Perhaps if I become unable to fit into this layout, I will have to eliminate, or greatly reduce the size of the peninsula, or reduce the radius on the peninsula and run shorter locos and cars,  ... options I guess.

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Posted by cuyama on Monday, August 21, 2017 9:42 AM

railandsail
I do find I will have to be careful with placing my hands on my waist (elbows extended!) when structures are located close to the edges of the layout.

One of the things I have seen folks discover too late in designing tight aisles everywhere is the amount one’s own caboose sticks out when moving around during construction and maintenance.  Multi-deck designs exacerbate this.

Inadvertant snags of strucures or scenery from layers or folds of clothing can also be a problem.

In addition, over a multi-year layout construction project, one’s bodily proportions may change, particularly with age.

Good luck with your layout.

Byron

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Posted by railandsail on Monday, August 21, 2017 7:35 AM

Brunton
Just a quick observation - those aisleways look a bit narrow. Can two people squeeze by each other in them?

 
No Brunton, they can not. I have had a lot of comments on my narrow aisles on another forum. I finally wrote this in reply...

Aisle Width

I'm 6'4' tall and weight only 205 lbs. I still have a 36-37 inch waist size. I'm tall and slim and in good health.

This layout is for me alone,...no other operators. I like to RUN trains, multiple ones where possible, a variety of them. On occasions friends and neighbors may come have a look, but I am NOT going to be having any 'open house'. If they are of limited mobility (such as my 88 year old neighbor and fellow old time sailor), he may just have to view from the rather large open door of the shed, or from the head of the peninsula blob.

I do not plan on having work stations or tools in the layout room,...they will be located out the front door of the shed. Both bridges across the front door will be removable while still allowing double train operation, so my access back and forth to work stations can be facilitated with some ease,....not the most ideal, but necessary in this case.

So while I do recognize all appeals for more aisle size, I'm just not inclined to go that route and sacrifice the peninsula, etc. 

I was initially going to try and move all my train collection (cars, engine, bldgs, etc) out of my cargo trailer and into spaces under the lower deck. I have decided against this as I feel this would add to a cramped feeling. I'm going to just keep my cargo trailer as a stowage means until I decide what to sell off after I get thru selecting what I will use on my layout.

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Posted by Pruitt on Monday, August 21, 2017 6:17 AM
Just a quick observation - those aisleways look a bit narrow. Can two people squeeze by each other in them?
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Posted by railandsail on Sunday, August 20, 2017 9:29 PM

last of the mockup photos for now...

Those aisles look even more narrow in these photos because I can't get high enough over the layout to shoot straight down,...overhead. And the peninsula piece is not cut as narrow at its 'waist' as I have eventually decided to make it more narrow.

I believe I am going to make the upper level 'peninsula area' a relatively narrow abbreviated scene involving some nice logging and mining scenes that can be worked with tight turning small locos that I have a collection of. Mountains, trees, trestle bridges, etc,...built of lightweight foam construction and hung from those ceiling rafters rather than requiring any support from below.

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Posted by railandsail on Sunday, August 20, 2017 9:21 PM

Cardboard Mockup

 

I cut the cardboard about an 1.5 inches bigger in radius than the 24 inch radius of track (51" diameter) that I expect to place in this region (to give clearance from the backdrops that will be on the walls of the shed, and to give some clearance at the aisle edges.
(I wanted to maximize the shapes so I could tell if they would be to restrictive to moving around in the overall track plan,...can always make things smaller, but likely no larger).

 

I supported this big piece with some very stout steel brackets mounted to the 2x4 studs of the wall (note: backdrop sheets of masonite are not installed yet). I chose these brackets for there large size (16x18), and the fact that they have a 'open area' that will likely be utilized to further support my staging tracks just below that overhead subroadbed of plywood.

 

There is a really nice big open area under this cantilevered plywood subroadbed. It is also a very 'deep' lower level shelf to try and reach over to work on any backdrop, and/or upper level scenery. So while I feel the 5/8" inch plywood is strong enough to support the trains, scenery, structures themselves, it would not stand up to any climbing upon or leaning upon by myself. Then I thought,  why not just make up removable /repositional, supports for the outer edges of this big deep shelf ( I represent just one such support with that cardboard upright in the photo. I imagine the real ones might just be 2x4 constructions, or perhaps nice big round PVC tubes.

I am also considering placing a long rectangular flat strips of 5/8" plywood between those metal brackets and the subroadbed sheet. This would lend additional support to the cantilevered subroadbed, as well as provide some clearance for the DCC bus wires attached to the bottom of the subroadbed.

(BTW that stowage shelf in the background there will not be there, I just didn't have a place outside the shed to put it at the time of mockup)

I'm a tall, relatively slim fellow, so I don't need big wide aisles. I find I can get along with a 18 inches neck-down between the peninsular blob and the two blobs at the entrance. Likewise 24-27 inches seems to be enough for the rear 2 aisles to either side of the peninsula (this layout is for my own consumption,...not for multiple operators, nor visitors).
I do find I will have to be careful with placing my hands on my waist (elbows extended!) when structures are located close to the edges of the layout.

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Posted by railandsail on Sunday, August 20, 2017 9:05 PM

Cardboard Mock-Up

I stopped by a furniture/appliance sales store who told me to come back tomorrow afternoon when they had a truck of new pieces coming in.

Then I stopped by a cabinet sales store who said they had just unpacked some items that day. WOW, I found multiple large pieces of cardboard, and white ones at that. I'm looking forward to making some mock-ups of the basic shelf shapes to see what I can fit in that area comfortably.

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Posted by railandsail on Sunday, August 20, 2017 8:49 PM

 

 Decided to draw a few loops on the floor of the shed just to explore the possibilities. Those loops are 48" in diameter. And the center loop is offset over to the left of the shed's floor, thus leaving more room for the yard/ city /roundhouse scene on that right hand side.

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Posted by railandsail on Sunday, August 20, 2017 8:25 PM

Back to the Layout's Design

From another forum I had this...

C.A.D.
Brian, I had hoped to be able to draw your plan in Scarm, but my version is outdated and it won't even open. I always used to draw everything up on graph paper for track plans, to scale and when it was time to lay track, adjustments had to be made anyway, so I find it better just to build as I go along, without a fully detailed track plan. As for the foam base, we have been using 1/2 inch blue or pink foam glued to 1/4 inch thick Masonite or Luan plywood as the base for our portable modules, and 3/4 inch thick Baltic Birch plywood for the sides and ends, with the total thickness of each section at around 2 and 1/2 inches thick. Using the framework like I described makes it possible to build very strong and sturdy layout support and thicker foam is only needed for higher or lower scenery. Some of our earlier modules used 2 X 2 inch lumber for sides, but those tended to sag in the middle which is why we now use the Baltic Birch plywood. Hopefully someone more computer savvy than me can help you draw up your plan and email it to you for printing. Jim

I replied,

Thanks for trying Jim. I'm not looking for a really exact representation via CAD, but I did think that some of the fellows who really like to play with these design tools might have fun figured a combo of those 2 designs out for me. It would be nice to try and avoid major conflicts, while also gaining benefits that this advanced planing can present. I do realize there is a fair amount of 'modifications' as the building actually progresses.

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Posted by rrinker on Sunday, August 20, 2017 3:02 PM

 You have to take that thread in context of what you are doing. With supports around a helix, the masonite would be supported every few inches. Noise is not really a concern since your helix will be outside your train room. I wouldn;t use flat masonite as regular roadbed on the main part of the layout, for many of the reasons mentioned there. But a helix is a bit of a different animal.

 Also I have seem SO much overbuilding posted around here. In that thread in particular - 5/8" plywood on 12 inch centers? How much weight are you planning on putting on that thing? The 1/4" plywood I used underneatht he foam on my previous layout STILL hasn't sagged - with support crossmembers on 2 FOOT centers and no edge support (so not 'cheating'). It IS laminated to 2" thick extruded foam, which probably holds it up fromt he top somewhat. The oldest piece of that was actually build before I moved to the apartment it was housed in, which is more than 9 years ago now. Most of the rest was built fairly early on moving in to that place - I've been in my house 3 1/2 years now, and was at the apartment with the layout for 5 1/2. The NEWEST section of the old layout is at least 5 years old. For the past 3 1/2 years the sections have all been sitting stacked up in my basement. Still nothing is falling apart or sagging or anything. Widely varying humidity through the year around here - very dry in winter, damp in summer. There is heat but since no one is down there I keep it set low.

 I've even seen people post stories about how even 3/4" plywood sagged with supports on 18" centers. No, not a chance. Not unless a really heavy weight was placed on it over an extended period of time. What more likely happened is that there was some contraction of the supporting structure and the plywood will not compress so it had to bow. I have some of those premade chelves - the kind you find int he box stores, it's some form of particle board with laminate applied on all surfaces. My electronics workbench has them supported with standard metal shelf rails and brackets (the double row type, the brackets are U formed sheet metal, not the thick metal stamping type) with two uprights about 2 feet apart (edit - I measured them) on 40" centers (that's what it worked out to when I built the bench). There's been a slight sag on the bottom one because I have my heaviest equipment towards the middle (power supplies) But the other two shelves shatched with parts drawers, handheld meters, and other things are just fine. I probably should put the heaviest power supply on the one ends, but I use it the most so it's front and center. The bench meters and scope past the bracket location aren't heavy enough to offset the power supply. But remember, this is cheap particle board material, not even the really heavy stuff I used many years ago on a shalf layout that was literally that - pieces cut and supported on the shelving uprights screwed to the wall. And it is carrying more weight than even a several feet high Hydrocal mountain, let alone some track and trains.

 Bottom line, I've seen the laminated masonite used successfully in a helix. Also things like laminated 1/4" plywood (so a 1/2" thick structure). Two thinner pieces laminated of most materials tends to be stiffer than a single piece the thickness of the laminate. Now when you use the thinner material you can't build the helix with just 4 or 6 uprights supporting the whole thing, you need moore frequent support. Usually this is a negative, but for a helix, unless you have all the room in the world to waste with a HUGE radius curve, one main goal is keeping the thickness of the supporting structure low so as to have plenty of vertical clearance with the smallest grade for the radius. Check out the MRVP video on the Canadian Canyons helix.

Not trying to talk you into building a wood helix, for your environment some alternative is almost required, at least if you want it to last.  

 

                          --Randy

 


Modeling the Reading Railroad in the 1950's

 

Visit my web site at www.readingeastpenn.com for construction updates, DCC Info, and more.

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Posted by railandsail on Sunday, August 20, 2017 1:47 PM

Interesting Randy.

I had briefly considered a double layer of masonite for a few short track overpass situations, ...but was discouraged when I read some of the postings on this discussion:
http://cs.trains.com/mrr/f/11/t/229187.aspx

I always thought the masonite material was stronger that they give credit to, and particularly if it was double, ....or even triple thickness.

BTW, the uprights in that photo above are a combo of plastic and alum square tubes. I was figuring I might be able to utilize one or the other. The white ones are plastic, the back ones alum. They are both utilized in the construction of safety hand-rails along decks and steps to decks.

I walked into my local little metal scrap yard, and one of the first things that jumps out at me is they have some alum hand rails that have been scraped. These railings have lots of small box-sectioned 'tubes' that form the multiple uprights. And they appear to be plenty strong to become those up-right legs of the helix structure as mentioned above,....in the place of the 2' dia PVC tube, or the square-tubed PVC.

They are getting ready to put all this scrap alum in a crushing machine,....no please. I grab a bunch of them as could also have other uses for some of them.

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Posted by rrinker on Saturday, August 19, 2017 8:01 PM

With that many supporting verticals, you could use laminated layers of one of the engineered materials like masonite. Two layers of 1/4" (so the seams overlap) with that many supports wouldn't sag and not have temperature/humidity issues.

 As with all these alternative helix methods, this one will require careful measuring to locate the supports going around the spiral, to keep the grade even and prevent humps and dips. The 'standard' or at least easiest way requires only the bottoom level to have carefully cut risers to start the grade and have an evev rise around the first turn. After that, every single support is exactly the same height, no matter where they are around each level, and if you need to space them every 4 inches or just have 6 around each level, they are still all exactly the same height. One way to accomplish this method while using materials like some metals  (and I'm not convinced in a widely varying temperature area this is the greatest idea - most commonly available metal building materials expand and contract more with temperature than wood does. Wood varies more with humidity, to which the metal is impervious. Sustained high humidity levels with widely varying temperature would favor wood. Consistent LOW humidity favors metal and foam) would be to use risers cut from metal instead of wood, but otherwise build in the typical manner (not with PVC roadbed). So precise cuts for the first turn, then oodles of identically cut pieces for the subsequent levels. Since expansiona nd contraction of metals is a function of the length, these short peices wouldn;t move much, compared to a long piece going all the way from the top to the bottom of the helix.

                        --Randy

 


Modeling the Reading Railroad in the 1950's

 

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Posted by railandsail on Saturday, August 19, 2017 5:17 PM

Still thinking about the helix construction with PVC tubes, but here are a few observations I posted on another forum:

The 1/2" PVC pipe is only 1/16 larger in diameter (thickness) than 3/4' thick plywood that many helix roadbeds are fashioned from. So not that great a difference. 

And as I just posted I'm thinking of attaching the track directly to the pipe with no other intervening roadbed. Yes that may be more noisy, but I would almost welcome that nose in the helix just to let me know things are going smoothly in that 'out-of-site-locale'.

 

I'll be back to this subject a little later today, but first I thought I would submit this observation. I ran a little experiment out in the FL sunshine on the possibility of using good old mother nature to add a little pre-bend into our PVC pipe for constructing that helix. I simply hand bent two types of PVC pipe into a arc and lay it in the sun out in my driveway. 

The 1/2 inch sch 40 pvc readily accepted the bending process, and I imagine when I release it after several days it will hold onto some portion of that pre-bend.

(this coil is 22" radius)

The 3/4 irrigation pipe (thinner wall) did NOT fair so well. It appears to be more brittle in nature and split and cracked at its endpoints as I tried to bend it. That eliminates its possible use as far as I am concerned.

Now I imagine I could build a simple little wood circular fence/corral that would hold about 4-5 loops of coiled up 1/2 pipe, put it in the sun for a few days, and expose it to a good heat gun to help it along with its 'pre-bend'. I'd end up with a long tube/pipe that could be coiled into my 'fenced in' helix structure (photos coming this afternoon).

 I decided to look up where I might find hoops of metal or whatever to make my 'cage',...and I run into this greenhouse site. They bend many types to tubes to built their greenhouses.
http://www.hoopbenders.net/home.html
.....there is even a good video of a lady bending these galv metal tubes
https://www.youtube.com/watch?time_continue=6&v=D2GzR-IOvLw

WOW, now I can built my own metal cage hoops at the 60" dia I wanted in the first place,...and fabricated from galvanized metal electrical conduit.  One hoop for the top, one hoop for the bottom, with the 8 vertical legs attached between the two hoops. Then the PVC tubes rest on those angle brackets that are attached to the uprights of the 'cage'.

 Should be an interesting experiment at least.

Brian

 

 

 

 

 

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Posted by rrinker on Saturday, August 19, 2017 3:56 PM

 If you do use PVC pipe for the helix roadbed - I would definitely make the helix bigger - as big as you can. Because the PVC pipe is much thicker than traditional roadbed materials, each loop must climb a greater distance to have sufficient clearance. For a given radius, the PVC version would need a greater grade, so the bigger radius you cna fit, the better. Since the helix is going in a box outside the layout space, the only real limiting factors are the width of the shed and how much room you have behind it.

                          --Randy


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Posted by railandsail on Saturday, August 19, 2017 11:38 AM

A few items that I have researched quite a bit, and are somewhat ingrained in my thoughts at this time.*

Height of the dbl-decks:
I am a tall person (6'4") and still very healthy. I have experimented with various heights of sitting and standing, and have read a number of different accounts of different layouts. At this moment I am stuck on the idea that the lower deck's 'working surface' will be 40" off the floor. Possible I would consider 1 or 2 inches lower.
The upper deck will be 20" higher...60" inches from the floor. I imagine that the depth of the upper deck will be considerable less than the lower deck to allow for best viewing, and to allow for moving myself around even with minimal isles, 22 to 24 inches. It has been suggested that I might consider not putting an upper deck over the peninsula area (at least in the extended head of the peninsula). I will take that into consideration.


Helix
I have debated this question to some great extent, and done quite a bit of reading about it. I am not excited about the gradual rise of an around the wall grade. It would take up that much additional width that I do not care to give up in my relatively narrow shed. In fact I even considered not insulating the shed and thus being able to build some portions of the layout into the 2x4 studded areas, but the better part of valor said I will need AC at various times here in warm humid FL.

I am not married to the idea that my trains need to make constant use of this exchange between levels. With that in mind I am only considering a single-track helix, unless someone can convinced me otherwise. Trains will have to wait their turn to use the single trackage...not unusual?

And someone commented about 'how about when it is raining' on my 'external helix'. First off when its raining perhaps I will have NO traffic on the helix,...just run my multiple trains on the lower level, and a single freight/passenger train on the upper level, and perhaps concurrently my logging train(s) on that mountainous area in the upper level (isolated from the mainline) there.
I'm imagining the donut shaped helix housed inside a short flat box like structure built of square tube aluminum tubes that can be bolted up to rear external face of my metal shed (to the studs of the shed), and with two 'legs' at its outer edges. I will be able to access the inner hollow of the helix from up underneath. Naturally the box structure that houses the helix will have metal sheeting covering it just like the shed itself. I have all of this alum metal already, and chose to utilize light weight alum rather than heavier and rot prone wood-frame construction.

I am imagining that the lower entrance to the helix will be from a track that is already rising in grade from the blob/head portion of peninsula (in order to pass over other tracks at the root of the peninsula)....so one less level required of the helix itself. It will then rise up to the upper level and enter back into the layout room in a straight shot down the long edge of the shed/layout.


Foam Subroadbed
Lots of reading again, and I have become convinced of the many virtues of foam subrodbed. I had some doubts as to constructing many grades with foam construction, particularly as I used to have a cookie-cutter layout with many wood risers. But as I look at it greater depth I see many advantages of foam construction.

I will use 2” thick foam for the basic shelfs of the layout. I am seriously thinking of bonding a piece of 1/16 Masonite onto the bottom of this 2” foam. With proper gluing it should just add to the stiffness of the subroadbed when it spans the 24 inch wide shelf brackets attached to the 2x4 studding of the shed walls. It is my understanding that this will also cut down on the noise generated by the bare foam. And it will provide good mounting surfaces on the underside of the subroadbed.

There are a number of reasons to chose foam, but another compelling one in my case is twofold. I want minimal 'thickness' in my framing for the subroadbed, Obviously it means one does not have to provide as great of a distance between the top and bottom levels of the dbl-deck layout (for proper viewing, nor for rise of the helix). But I also wanted this minimal thickness for my bottom deck,...why? So I could provide for some staging tracks down under the bottom deck without have them very far down in height. I intend to utilize some of those welded steel shelf brackets that do not protrude down into the immediate area under the subroadbed, like even the stamped steel ones do.



Work Bench & Tools
I am going to try my best not to have space inside the shed devoted to work benches or power tools. I hope to have those outside in their own little covered area


Scale & Track Radius
I saw this questioned posed. The scale is HO.
I'm hoping to limit my radius of track to 24 inches, except of course in the logging areas


Prototypes & Operations
To answer your questions Don, I am not real concerned about prototypes, nor operations. Nor am I a rivet counter. I like to see trains running pass industrial sites, etc. I do have in mind a nice little harbor scene where some operations might be appropriate,...and in the logging scenes, and in the freight yards.


Backdrops
I'm putting up Masonite to cover the insulation I put in between the studs and in the ceiling. I plan on initially painting this some sort of sky blue with clouds. (I also saw a rather neat idea of some hanging 'cotton clouds')
I have a lady here in the park who is suppose to be quite an artist, and who has volunteered to paint some backdrops. Since her 'mobility' is somewhat limited I thought I would have her paint those backdrops onto some sort of 'paper material' that I could then glue to the Masonite backdrop.

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Posted by railandsail on Thursday, August 17, 2017 3:37 PM

East to West theme, and Diesel-Steam transistion era

I have a strong preference for steam engines, but have collected lots of diesels as well. So lets say I will model that transition era were both were utilized. I am also not a strict time frame person that feels a need to model any particular era. I just like the looks of model trains, particularly the highly detailed ones that have come out over the past 15 years.

I found myself liking those big C&O, B&O, NW steam locos, but also some of the Santa Fe ones. And I couldn't resist a number of those Santa Fe diesels with their marvelous paint schemes that harkened back to when I was a kid. So on my first major layout (the Atlas plan "Central Midland") I ran all of these different lines, and would explain that my railroad went from the east coast to the west coast,...Baltimore to California.

I'm imagining doing something similar with this new layout,....the lower deck level will be the 'Baltimore' theme, progressing up thru the mountains of Appalachian mountains (coal county) to the upper layer western mountains supporting logging trains, and finally to a Santa Fe train station on the upper level. The mountainous areas will exist on both the lower and upper decks of the layout at the base root of the peninsula(s),...I thinking...
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Posted by railandsail on Thursday, August 17, 2017 3:33 PM

BTW that first plan I referenced, the 'Anon & Muss' was designed by a gentleman, Don Mitchell, who included it in a model railroad handbook #29 called "Walkaround Model Railroad Track Plans", 16 original, custom designed layouts, with the ideas behind them. 1991.

He himself has actually joined in another forum discussion of this idea of mine, and wants to see what mods I make to his plan to fit my space. that should be interesting as I really like his plan.

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Posted by railandsail on Thursday, August 17, 2017 1:43 PM

Lone Pine & Tonopah

I spoke previously of 2 layout plans that were very interesting to me to review in my effort to arrive at a combo of two. That second layout was the Lone Pine & Tonopah. The dwg I have on file came from a Nov 1993 issue of Model Railroader mag. I believe he has since made a number of changes to this original design.

Lone_Pine_amp_Tonopah_RR_750.jpg

No matter, as I would seek to make a number of changes as well to it in order for it to scale down to fit my shed. Its more the concept I would be looking at. I have mentioned that I might be looking at the Balt/east coast theme for the lower level of my layout. With that in mind I would be interested in that roundhouse scene and city backdrop being located somewhat similar on that right hand side 'blob' of my layout as one enters the layout. I have a goodly number of real nice steam engines I would like to be 'on display' in that roundtable scene (with more on the outdoor tracks than inside any roundhouse). I had a similar 'display of steam' on my old Central Midland layout.



I figure my lower level in that area would have to neck down much more to give aisle clearance. So my railyard tracks would have to be perhaps half in number to those he has. And my city backdrop would have to be just a single layer of very thinly sectioned buildings, and a good painted backdrop. I would still like to have that circular mainline going around the roundtable facility and 'under' the city. I would also like to have that mainline join with the one that would cross the shed's door opening via a nice lift-out bridge (Chesapeake Bay Bridge or whatever).

Turntable_City_Freight_Yard_side_of_layout.jpg

I'd also like to have a small diesel engine service area at the other end of the railyard in front of the city. (perhaps down where the tracks begin to turn in toward the peninsula)?

I'm thinking I could locate my 'condensed' steel mill complex at the head of the peninsula blob (after all Balt was a big steel town at one time). I'll have to find some old photos of the York Pa model RR club layout that had a steel mill located within a loop of track something like that. Then a middle portion of that peninsula might have a coal mining area at the base of the mountains that I would put at the root of the peninsula to camouflage the multiply crossing tracks like those on the Anon & Muss.

I've also got quite a bit of oil tanks & refinery structures. Perhaps those need to go over near the waterfront scene I have in mind for the other 'blob' across the shed door's opening from the roundtable scene??

My peninsula may have to be offset to the left like the LP&T in order to get that yard and city scene in an acceptable manner. But off-center shouldn't be a problem with what I have in mind locating on the peninsula platform itself?

I would like to have some staging area, and I'm thinking it might be located just below that rail-yard and city scene,.....very close up under the sub-roadbed so that it could have some short steep entrance/exit tracks.

...my thoughts for now

I do realize that both of these layout examples are rather large to condense down into my size, but there are portions of each that I would like to draw ideas/concepts from

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Posted by railandsail on Thursday, August 17, 2017 12:55 PM

Lower Level and first layout example

So lets start out thinking of the track plan for just the lower level. As I said I have 2 plans in mind that I tend to like very much, but the need to be melted together. The first of these was published way back in 1991, and was called the Anon & Muss.
It had a 'blob' at either side of the entrance way to the layout, and another one at the head of the peninsula. At the root of the peninsula it had crossing track configurations that would allow for greater radius turns from the tracks running down each side of space into the peninsula area, ….particularly if I intend to 'squeeze' this plan down into a more overall narrower shape than the original plan. There were a number of these 'crossing tracks' woven in to 'over and under' configurations that might be best handled in a 'mountainous area'......the Appalachians I spoke of before..

Another thing interesting about this layout design was expressed in the description of its design, … “the notion that's reflected in the premise behind the A&M track plan. You can have easy (hassle free) operation even with several trains running simultaneously on a single track. Make the layout two separate lines. Interconnections between lines would allow the layout to be run as one railroad. Each route could be constructed independently if the lines were judiciously located to each other. ….
The MUSS loop can be run completely independently of the ANON loop”
I like to run trains, particularly multiple trains of different configurations, and simultaneously. That’s one reason I like this double loop scheme, ...
....and it might even be more versatile if I can place a removable bridge across the shed's entrance to the layout.
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Posted by railandsail on Thursday, August 17, 2017 12:28 PM

Thought about making the helix two-tracked, but then reconsidered and said like real trains sometimes one would have to wait on the other, so why not on the helix since I don't expect a heavy traffic between the 2 deck levels.

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Posted by railandsail on Thursday, August 17, 2017 12:21 PM

Building a Helix with PVC Pipe

So as to not make a duplication of this subject,... here is a forum discussion I posted on building my helix with pvc pipe. Hopefully all that wish to,  can view that discussion and the photos.

http://www.modelrailroadforums.com/forum/showthread.php?40316-Building-a-Helix-with-PVC-Pipe

It should be an interesting experiment. I am hoping to avoid using the traditional plywood subroadbed and framing structure in an 'outdoor' humid enviroment like Florida. ('outdoors' of my insulated AC shed)

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Posted by rrinker on Thursday, August 17, 2017 12:13 PM

 A larger radius menas you can have greater spacign between th helix levels for the same grade, makign access easier, and you just do fewer turns to get the total distance you need, or you can keep teh same spacing and have a shallower grade. 30" radius is reasonable, depending on what sort of equipment you run. What about a second track? At 30" radius you need much more than the typical 2" center to center spacing toclear full length passenger cars adn modern rolling stock. The time spent in even a 30" radius helix is considerable - therefore it is usually best to make them doublt tracked so the helix doesn;t bottleneck the entire rest of the railroad. Unless of course you wil always just be running this yourself and waiting for the train to exit the helix at the top or bottom is no big deal.

                                            --Randy

 


Modeling the Reading Railroad in the 1950's

 

Visit my web site at www.readingeastpenn.com for construction updates, DCC Info, and more.

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