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Shanghai Metro uses overhead catenary

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Shanghai Metro uses overhead catenary
Posted by aegrotatio on Sunday, January 13, 2013 12:03 AM
I recently learned that the Shanghai Metro uses overhead catenary at 1500 volts DC in almost all of its system. I wasn't aware of this when I travelled it earlier this century, and I appreciate that the Boston MBTA Blue Line uses overhead catenary for parts of its route for sea-spray corrosion resistance, but I still find it an odd thing for any underground line to use overhead lines.

What are the advantages that Shanghai Metro uses so that they are using overhead 1500 DC instead of third-rail power? Surely the overhead lines are more expensive, aren't they?

Thank you.

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Posted by John WR on Tuesday, January 15, 2013 5:55 PM

Generally speaking a catenary is preferred to a third rail and shoe for high speed trains.  For example, the Newark Light Rail which runs in a tunnel for a good part of its route used a catenary.  Obviously there has to be room for the overhead wiring and pantograph.  

With the Newark Light Rail in the tunnels there is not a true catenary, that is a power wire suspended from a second wire  allowed to fall into the shape of a geometric catenary.  Rather there is a power wire suspended from a second wire that drops a short distance from the ceiling of the tunnel. a

As far as the 1500 volts DC, for a given amount of power (number of watts) high voltage electricity requires a smaller wire than lower voltage with higher amperage.  However, that is just for transmission.  Today with electronic equipment it is common to change and change and change electricity so the motors may operate on AC which is produced by an electronic inverter.   

I don't know how much of a mathematical background you have.  If you take AC from a generator and run it into an oscilloscope it looks like a sine wave.  Then if you take the bottom half of that sine wave and flip it up so both parts are above the axis the total power will be the area under the wave.  The top of the wave is the maximum power and the wire must be able to handle that power.  Now if you draw a straight line that touches the tops of the sine wave you have a graph of a DC current and the total power is the area under the line.  You can see that the area is greater.  And the same size wire can be used to transmit that greater amount of power.  When you are building an electrically operated mass transit system and will need many miles of copper using the smallest possible wire to transmit the power you need becomes important.  

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Posted by John WR on Tuesday, January 15, 2013 6:31 PM

PS.  You may recall from high school physics Ohm's law:  I = E / R where I = current in Amperes, E = electromotive force in Volts and R = Resistance in Ohms.  

As you increase the current in an electric wire you increase the heat produced according to the formula  H = I squared R.  Notice the heat increases according to the square of the current.  30 Amps produces 4 times as much heat as 15 Amps.  Also notice the value that does not appear:  E or Volts.  As voltage increases heat does not increase.  

For total power the formula is W = EI where W = Watts.  So for a given amount of power you can increase E the Voltage and decrease I the Amperes.  That allows you to use a smaller wire size without overheating.  

I suspect that is why in Shanghai they are using 1500 Volts.  

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Posted by tomikawaTT on Wednesday, January 16, 2013 2:08 PM

Can't say about Shanghai, but there is at least one subway line in Tokyo that uses pantographs (of standard design) to contact an overhead third rail suspended from the tunnel roof on insulators.

The biggest advantage for overhead distribution is the safety factor of removing the 'hot' conductor from ground level - especially useful where the tunnel might be subject to minor flooding.  Also a lot safer for track workers, who don't have to kill power or worry about killing themselves.  The pans and hot rail DO require slightly more tunnel clearance, and put a definite limit on vertical rolling stock dimensions.

Chuck

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Posted by John WR on Wednesday, January 16, 2013 4:12 PM

tomikawaTT
there is at least one subway line in Tokyo that uses pantographs (of standard design) to contact an overhead third rail suspended from the tunnel roof on insulators.

I've certainly heard of third rails but never one suspended from above.  

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Posted by beaulieu on Wednesday, January 16, 2013 5:33 PM

John WR

I've certainly heard of third rails but never one suspended from above.  

It is becoming a lot more common in locations where clearance is a problem. Like spans on electrified drawbridges and in tunnels used for HSR. These look nothing like the ones used at ground level, rather they look like a very straight and level piece of cantenary contact wire, and typically they maintain the stagger of the adjoining contact wire.
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Posted by John WR on Wednesday, January 16, 2013 6:06 PM

That does make some sense.  I assume it allows them to be closer to the ceiling.  

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Posted by daveklepper on Thursday, January 17, 2013 4:19 AM

Seattle Light Rail also uses 1500V overhead catenary, but streetcar runs at 750V trolley wire, ditto Tacoma streetcar.   And some day they probably will connect!

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Posted by CSSHEGEWISCH on Thursday, January 17, 2013 7:56 AM

South Shore and the Illinois Central (Metra Electric to the youngsters) use 1500V DC catenary since 1926.  CTA uses 600V DC third rail, no more overhead except in some yard and shop areas.

The daily commute is part of everyday life but I get two rides a day out of it. Paul
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Posted by aegrotatio on Tuesday, February 5, 2013 11:13 PM
Thanks for all the interesting info!!
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Posted by Overmod on Tuesday, February 5, 2013 11:27 PM

John WR
I don't know how much of a mathematical background you have.  If you take AC from a generator and run it into an oscilloscope it looks like a sine wave.  Then if you take the bottom half of that sine wave and flip it up so both parts are above the axis the total power will be the area under the wave.  The top of the wave is the maximum power and the wire must be able to handle that power.  Now if you draw a straight line that touches the tops of the sine wave you have a graph of a DC current and the total power is the area under the line.  You can see that the area is greater.

Yeah, except the math is wrong.  AC 'voltage' is expressed in RMS; the 'peaks of the sine wave' are considerably higher than this (for instance, capacitors in a smoothing circuit for GTO speed control on house power will be found to have over 160V on them -- a nasty surprise!)

You are right that power is the area under the 'curve' of the rectified sine wave, biut drawing the equivalent DC line along the tops ignores the 'white space' between the peaks.  There isn't any simple graphical way I know to derive a DC line from a sine-wave plot; you either have to do some numerical integration under the curve for a given crossing-to-crossing (or peak-to-peak but the graph is a bit wackier) interval, or do the mathematics.

There is another consideration with using very heavy conductor (aka 'third rail') in an overhead line at very high voltage, which is corona from the greater outside dimension to nearest ground.  You would do this only in situations where there is no room for the suspension part -- the literal 'catenary' curve -- of a typical overhead-wire system, and therefore have very little effective room for insulators unless they can be recessed into the tunnel roof, and the walls of the tunnel made relatively nonconducting. 

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Posted by John WR on Wednesday, February 6, 2013 4:43 PM

Overmod
Yeah, except the math is wrong

1.  As I understand it, the voltage from a wall plug oscillates going from 0 to +60 to 0 to -60 for a peak voltage of 120 volts.  Am I wrong?

2.  Also, as I understand it, to handle a 120 volt circuit at a given number of amperes you need a wire sized to handle the peak amount of power rather than the root-mean-square which is the total amount of power carried.  

3.  A line that connects the peaks of full wave rectified ac indicates indicates the dc power that you will have if the maximum dc power is equivalent to the peak ac power.  In fact, this is considerable more total power than the ac would be because the root-mean-square is considerably less than the peaks.

4.  A benefit of dc is that a wire of given size will carry more dc power than it will carry ac power.  

Am I wrong here?

I did not intend to suggest that the total power of ac is the area under a curve connecting the peaks of the curves.  In fact a considerable part of the area under such a straight line is outside of the curve and would have no power at all.  

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Posted by Overmod on Wednesday, February 6, 2013 4:58 PM

John WR
I did not intend to suggest that the total power of ac is the area under a curve connecting the peaks of the curves.

But that is exactly what you said.

In fact a considerable part of the area under such a straight line is outside of the curve and would have no power at all.  

Which is what I said.

It looked to me as if you were confusing amplitude modulation (which is waveform-related) with power production (which uses not peak but RMS average).  I think it's important not to confuse the non-engineers with analogic explanations that don't describe the phenomena properly.  RMS rectified AC is fairly equivalent to DC of the same voltage... but then you have ripple to deal with, which in the old days would limit what you could do with "DC" motors on rectified AC unless you provided some possibly very capable inductance and capacitance...

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Posted by John WR on Wednesday, February 6, 2013 5:26 PM

Overmod
RMS rectified AC is fairly equivalent to DC of the same voltage.

I'm afraid I don't follow you.  I don't know what "RMS rectified AC" means.  I have never heard of an RMS rectifier.    When AC is rectified one half of the power is either eliminated or it is changed from negative to positive or vice versa.  As I understand it, root-mean-square is a measure of the true power of an alternating current.  

My real point was that a given wire can carry more DC power than AC power.  

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Posted by Overmod on Wednesday, February 6, 2013 6:02 PM

Think of it this way: RMS power is the same thing as average power for a given cycle of AC.  A way to determine this is by summing or integrating the area under a half-wave, then comparing the result to the area under a "DC line" for that same time interval.  The rectified half of full-wave rectified AC carries the same effective power (remember I^2R is always positive!) so for all practical intents and purposes the power of the recitified 'cycle' can be given a DC equivalent.

A given wire can carry MUCH more power with AC than with DC.  The situation has changed somewhat in that effective DC-to-DC voltage conversion is possible; there are some interesting developments in HVDC for undersea feeders where the effects of AC make it less favorable than AC... but those don't apply to thin wire, or overhead wire, where most of the 'power' is carried in the space charge around the wire and not through the metal.  The most important detail is that you want to minimize I at the sliding or rotating current contact -- even 3000VDC was too low to prevent massive droop and damage to the catenary in the French locomotive tests in the mid-Fifties, with only a single locomotive drawing power.  This is less of a problem... indeed, short-range arcing can be less of a problem -- with 25kV potential.  DC switching of that kind of voltage, and transversion to any sane voltage for use in a traction motor, is not as simple or safe.  At least not up to now.

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Posted by John WR on Wednesday, February 6, 2013 6:35 PM

Overmod
A given wire can carry MUCH more power with AC than with DC

Well yes.  But that is with high voltage transmission.  I was talking about an overhead wire carrying the power a traction motor uses.  

As far as average and rms are concerned, as long as you are referring to the mean they do mean the same thing.  But I have generally heard the term root-mean-square used which is why I use it.  I've forgotten most of my calculus but I think it refers to the calculation when there is a changing curved wave form.  

And frankly, as voltage and amperage and the shape of waves changes the characteristics of electric power changes but I am not familiar with them.  However, if you are using electric power the characteristics of the power you are using can be very important.  

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Posted by Overmod on Wednesday, February 6, 2013 6:50 PM

There is no particular need to carry out current provision at TM voltage; you're going to have to invert it for motor control anyway, so why bother doing it at full current?  Supercaps are inherently low-voltage devices, so there's some better logic in using LV where they are concerned ... but even at present, the cost of providing the massive banking to get voltage down to what they can handle is not particularly cost-effective even for charge buffering or the other things they're good for... easier to do AC-to-AC transversion to very LV, take out the spikes and noise, and not have to worry about compromising the nanostructure...

There are a number of reasons why the synthesized waveform from inversion is not a pure sine wave, but there's no particular reason to go into them here.  The point to remember is that achieving comparable results with straight DC is more difficult, even before you get into issues like low-energy speed control.  Many years ago, when you had a couple of shunts and running resistances for TMs, there was more point in matching voltage and current with what the motors could use.  Those days are essentially gone, and I say good riddance...

With respect to the RMS business, see here:

Better RMS calculations

for some insights about why and how we use it.

P.S.  DON OLTMANN, what is your take on all this?

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Posted by John WR on Wednesday, February 6, 2013 8:07 PM

Overmod
Many years ago, when you had a couple of shunts and running resistances for TMs, there was more point in matching voltage and current with what the motors could use.  Those days are essentially gone, and I say good riddance...

That occurred to me when I was talking about overhead wires.  Today with electronics power in switched around on board a train any way you want.  Ac is picked up, switched to dc and switched back again to ac.  So a lot of this discussion seems like talking about a Carnot cycle; really of historical interest.  

I hope you'll forgive me if I don't sit down to calculate root-mean-square.  I would have to pore over it for a long time.  And when I finished, well I'm not in school any more and I don't have to prove I understand it.  But if you use the simplest example, a square wave, you can really do it in your head.  

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Posted by aegrotatio on Thursday, February 7, 2013 9:35 PM
I'm sorry I kicked the hornet's nest with John and Overmod. I'll try to be more careful next time.
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Posted by erikem on Thursday, February 7, 2013 11:03 PM

I don't there is any reason for you to be sorry, kicking the hornet's est an lead to some very interesting discussion.

Now for a few comments of my own on AC vs DC.

AC: Use of transformers allows for a much higher line voltage than can be used with DC (though this is changing) - an advantage that has been known since the 1880's (e.g. Thomson-Houston versus Edison). Transformers are also heavy, so AC propulsion is heavier than DC propulsion. Running AC traction motors requires conversion from AC to DC and then back to AC, though the first step is usually quite efficient. Line voltage drop for a given current is higher with AC due to reactance and skin effect, though the effect of the drop is lower due to the much higher AC line voltages.

DC: Lighter propulsion (motors plus power conversion), with AC drive systems now capable of running directly off a 3kV source. DC is better for achieving phase balance. Higher line voltage may be possible in the near future with advancements in power electronics.

- Erik

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Posted by John WR on Friday, February 8, 2013 10:21 AM

Aegrotatio,  

Overmod is concerned that I may have confused you rather than clarifying anything.  I hope that didn't happen but if I did I hope that he he cleared up that confusion.  He is absolutely right that total power from AC is calculated by a process called root-mean-square and I did not intend to suggest it was not.  

For the record, root-mean-square is hard to clearly define.  Here is one example.  If you take a group of people you can measure their height, add all of the heights, divide the the total number in the group and you will get the arithmetic mean height.  You can also square each individual height, calculate the arithmetic mean of the squared heights and take the square root of your result.  The answer will be the same.  Why do this elaborate exercise?  If you want to measure the average ac voltage the answer would always be zero because have of the sine wave is a negative value.  By squaring the negative values you use you produce a positive number.  Just as +2 squared is +4 so also -2 squared is +4.  So r-m-s enables you to measure your effective voltage.  

Avoid the snow.  John

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Posted by John WR on Friday, February 8, 2013 10:28 AM

erikem
Now for a few comments of my own on AC vs DC.

Eric,  

if you look at the history of electric traction in the US different companies have made different decisions about ac and dc.  I know that today the issues are different than they were before modern electronics.  But is there clearly one way that is or was better?

Stay warm and dry,  John

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Posted by erikem on Saturday, February 9, 2013 12:47 PM

John,

For most transit applications, DC is better than AC, with the advantage increasing with decreasing car weight due to the transformer not being needed with DC. For long distance heavy electric operation, AC is better than DC due to the higher operating voltages historically possible with AC. For a given conductor size, the product of train power and substation spacing is proportional to the square of the voltage, so that's why AC is a big hit with long distance heavy electric operation.

For suburban commuter rail, the choice isn't so clear cut.

Traditionally, 3000V was the highest potential considered practical for a DC electrification, though Westinghouse did demonstrate a moderately successful 5000V electrification (motors and controllers were much more expensive than lower voltages). Progress in power electronics devices now make a high-voltage "DC-DC transformer" possible, though it's questionable whether this would have enough of an advantage over commercial frequency 25kV or 50kV electrifications to make development and deployment worthwhile.

Finally, one advantage of AC over DC is the much lesser problem with electrolysis.

- Erik

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Posted by John WR on Saturday, February 9, 2013 7:00 PM

erikem
. For long distance heavy electric operation, AC is better than DC due to the higher operating voltages historically possible with AC. For a given conductor size, the product of train power and substation spacing is proportional to the square of the voltage, so that's why AC is a big hit with long distance heavy electric operation.

Erik,

OK.  But I have understood tha long distance heavy trains are almost always pulled with diesel locomotives.  Am I wrong?

I do appreciate the electrolysis issue.  

Thanks for the information, John

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Posted by Overmod on Saturday, February 9, 2013 11:20 PM

What do you define as a long-distance heavy train?

Most "long distances" in the United States were not economically equipped with catenary.  Railroads repeatedly looked at this, as far back as the Weed 'express parcels' railroad in the 1880s.  SP, ATSF and others carefully considered electrification (most with DC at the time) and almost nobody 'bit'  The one road that thought it would try was the Milwaukee extension, and the two comparatively-little parts they did electrify broke them.

Imagine running the typical GG1 train behind diesels -- how many of them would you need?  Hint: your typical early E unit was down under 9000lb of TE above 110mph.  This is because the drive is limited to the developed horsepower of the diesel motor.  Electrics have very high comparative instantaneous and hourly ratings -- consider the effective horsepower of those little B-B AEM7 toasters.  How much good would a diesel THAT size provide you?

Erik did not add that the wire of a catenary system is divided into power blocks, which are only 'on' when a train is going to be in them; power to the PRR block substations could be 132,000V (which was similar to normal overhead powerline voltage at the time).  That is one place the Gibbs & Hill infrastructure showed how well designed it was.

Electrification of the Middle Division (and a cutoff tunnel under Horse Shoe that the electrification would have made possible) was in development, up to the point during the War years that the capacities of the locomotives involved (using 428-A motors, like the DD2) were specified.  By the time work on this could resume... the economics of F7s and Geeps were providing some of the gains at humongously less first and maintenance cost...  just don't go bragging about performance unless you brought a PASSEL of MUable units...

 

Meanwhile, over in Europe all the truly fast trains are electric; diesels just don't have the hp-to-weight to match what can be drawn from external power -- and turbines, well, the fuel efficiency still isn't there... even with the current experimentation with GTCC to get the cycle thermoefficiency up.  Pity we can't even fund pervasive catenary even with the Big O's giveaway plans (and if that doesn't tell you something, think again!)

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Posted by erikem on Sunday, February 10, 2013 12:26 AM

For my discussion of electrification, "long-distance" is more than 20-50 miles. The New Haven electrification is on the short end of "long-distance", and the NYC Grand Central electrification being on the long end of short distance. While the low voltage third rail used on the NYC could have been extended all the way to Chicago, it was certainly not economic to do so. The Milwaukee and PRR were about the only roads in the US where the electrified sections spanned multiple crew districts.

"Power Blocks" were used more by AC electrifications as they needed phase breaks, from my understanding the Milwaukee kept most of the line energized to allow for load sharing between substations.

- Erik

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Posted by daveklepper on Sunday, February 10, 2013 3:20 AM

Do not give up hope!   We did get an Amtrak electrification to Boston, small extensions on NJT, and New Haven - Springfield, and SF - San Jose or Gilroy look pretty positive.

Look at how light rail mileage has climbed in the last 30 years!   What would be interesting would be if one of the short-line freight operators that use light rail tracks for most of their work would finally feel the need to reduce noise and rehab a steeple cab from a trolley museum, possibly one with or equippable for short-time battery operation.

\

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Posted by erikem on Sunday, February 10, 2013 12:36 PM

Dave,

It might be better to adapt the "Green Goat" design to recharge the batteries off of the trolley - though pay a lot more attention to the batteries than was done in the original design. Modern solid state controllers are a better match to battery operation than the series-parallel plus rheostat controllers of the early days. OTOH, the old trolley/interurban locomotives have proved to be exceptionally durable and might be available for a lot less than a "Green Goat".

I wonder if such a locomotive would be useful on the Santee line of the San Diego Trolley.

- Erik

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Posted by John WR on Sunday, February 10, 2013 6:21 PM

erikem
For my discussion of electrification, "long-distance" is more than 20-50 miles.

OK.  I didn't see the Pennsylvania's electrification between Washington and New York and between Philadelphia and Harrisburg as long distance.  I was thinking of perhaps a thousand or two miles.  

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Posted by John WR on Sunday, February 10, 2013 6:25 PM

daveklepper
Do not give up hope!   We did get an Amtrak electrification to Boston, small extensions on NJT, and New Haven - Springfield, and SF - San Jose or Gilroy look pretty positive.

That occurs to me too, Dave.  We do get a lot of people who talk about that terrible, awful, no good very bad system called Amtrak that never does anything right.  Yet they replaced all of the track between Washington and Boston and even re surveyed the road, they have electrified it all the way and now they are in the process of replacing the older sections of the overhead wires.  And that is just part of what they have accomplished.

Best regards, John

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