Trains.com

WSOR paint shop, Horicon, Wisconsin

5863 views
19 replies
1 rating 2 rating 3 rating 4 rating 5 rating
  • Member since
    June 2009
  • From: Dallas, TX
  • 6,952 posts
Posted by CMStPnP on Monday, August 23, 2021 4:53 AM

Electroliner 1935
Imron paint is not cheap but in addition there is prep, masking, needle point chipping/scaling, primer, and personel protection. All add to the cost. Labor costs with benefits can excede $100/hr. So I'm thinking $25k is not excessive. As for IRM, they are a 501C3 nonprofit organization. They don't have to make a profit but they have to exceed their costs.

I have no clue how many people it takes to process a locomotive but would be surprised if it was over 5?    Maybe the costs are in the paint shop and staff sitting idle between jobs?

 

  • Member since
    January 2015
  • 2,678 posts
Posted by kgbw49 on Sunday, August 22, 2021 9:41 PM

By the way, the purchase of the branch lines by Watco from CN had not been approved yet as of 08/22/21. I would anticipate Watco Black and Yellow to be the paint schematic seen on the Fox Valley & Lake Superior.

  • Member since
    September 2010
  • 2,515 posts
Posted by Electroliner 1935 on Sunday, August 22, 2021 7:45 PM

Imron paint is not cheap but in addition there is prep, masking, needle point chipping/scaling, primer, and personel protection. All add to the cost. Labor costs with benefits can excede $100/hr. So I'm thinking $25k is not excessive. As for IRM, they are a 501C3 nonprofit organization. They don't have to make a profit but they have to exceed their costs.

  • Member since
    June 2009
  • From: Dallas, TX
  • 6,952 posts
Posted by CMStPnP on Sunday, August 22, 2021 7:16 PM

Noah Hofrichter
I've been told by a few employees the WSOR paint shop is the biggest money loser on the railroad! Why? Simply because what the WSOR is almost too specialized. When the WSOR paints something like the UP Heritage units, it's the only thing that may get done in one week. That's a lot of resources being sucked into one job, when there are many other things that need to be done.

Isn't the going rate for a Locomotive repaint $25,000 and up?   Last I heard and I think it was IRM that quoted that price years ago so it is probably $35k or more now.    It takes basically a few days to paint a unit with quality paint based on what I know.    I would be curious how many people they have involved with the process if they are losing money with that kind of charge.    Even for a week labor with 4-5 people, it would seem you should make money with a charge like that.       Not only that but typically the client pays for haulage in and haulage out of the equipment to be painted if I understand things correctly......which is more money.

IRM work is probably done at a discount for the tax credit involved.   I can see them losing money on that museum business but at the same time they probably make it back with the tax credit against revenue.

As for keeping the road units freshly painted.   Yes expensive but generates goodwill among current and future customers that would not have a rolling eye sore switching their factory.   Also, you'll find studies done that employees tend to take care of equipment better if it looks well taken care of vs beat up.   So there are hidden incentives.

Also, have a hard time believing they solicit business for a money losing operation. That doesn't make any sense for a short line.

  • Member since
    July 2007
  • From: Rugby Junction, WI
  • 38 posts
Posted by Todd M. Taylor on Sunday, August 22, 2021 8:03 AM

Does the Horicon paint shop still exist in 2021 now that WAMX owns WSOR?  

I spotted a large fleet of GACX power at Horicon recently and I'm trying to figure-out if the power is for some of the new business that WSOR picked-up from the CN or if the units are actually freshly painted locos.

https://www.flickr.com/photos/rugbyjunction/51393608369/

 

Sincerely,
Todd M. Taylor
The Unofficial $oo Line Diesel Roster

  • Member since
    January 2005
  • From: Duluth,Minnesota,USA
  • 4,015 posts
Posted by coborn35 on Thursday, November 9, 2006 6:55 PM
 Noah Hofrichter wrote:

The WSOR does do quality work, and does a lot of contracts for quite a few railroads. And yet, I've been told by a few employees the WSOR paint shop is the biggest money loser on the railroad! Why? Simply because what the WSOR is almost too specialized. When the WSOR paints something like the UP Heritage units, it's the only thing that may get done in one week. That's a lot of resources being sucked into one job, when there are many other things that need to be done.

Another way the shop looses money is in exaclty what someone mentioned - have you ever seen a WSOR engine that is rusted or faded severly? And ever notice how most of the WSOR rolling stock is kept in good paint? That all costs a lot of money to do, as it does on any railroad. Contract jobs like the UP units do help to off set some of the cost, but it still looses a lot of money. Now if the WSOR were to expand the paint shop some (or perhaps quite a bit), then they might be able to turn a little bit of a profit (or at least not loose quite as much money!) What the WSOR really needs to do as well is get large contracts, not just specialty jobs. If the WSOR could get a contract for say 30 BNSF SD70ACe's a year, and they could just set up an assembly line process to paint them, that would also go a long way to helping the WSOR actually make money at their painting end of the business. For now though, the WSOR seems to not mind throwing money at the paint shop with the one or two locomotive per contract way they live, although they are good at what do.

Noah

Looks like theyre going for the reputation.

Mechanical Department  "No no that's fine shove that 20 pound set all around the yard... those shoes aren't hell and a half to change..."

The Missabe Road: Safety First

 

  • Member since
    January 2004
  • From: Reedsburg WI (near Wisconsin Dells)
  • 3,370 posts
Posted by Noah Hofrichter on Thursday, November 9, 2006 2:37 PM

The WSOR does do quality work, and does a lot of contracts for quite a few railroads. And yet, I've been told by a few employees the WSOR paint shop is the biggest money loser on the railroad! Why? Simply because what the WSOR is almost too specialized. When the WSOR paints something like the UP Heritage units, it's the only thing that may get done in one week. That's a lot of resources being sucked into one job, when there are many other things that need to be done.

Another way the shop looses money is in exaclty what someone mentioned - have you ever seen a WSOR engine that is rusted or faded severly? And ever notice how most of the WSOR rolling stock is kept in good paint? That all costs a lot of money to do, as it does on any railroad. Contract jobs like the UP units do help to off set some of the cost, but it still looses a lot of money. Now if the WSOR were to expand the paint shop some (or perhaps quite a bit), then they might be able to turn a little bit of a profit (or at least not loose quite as much money!) What the WSOR really needs to do as well is get large contracts, not just specialty jobs. If the WSOR could get a contract for say 30 BNSF SD70ACe's a year, and they could just set up an assembly line process to paint them, that would also go a long way to helping the WSOR actually make money at their painting end of the business. For now though, the WSOR seems to not mind throwing money at the paint shop with the one or two locomotive per contract way they live, although they are good at what do.

Noah

  • Member since
    September 2002
  • From: Rockton, IL
  • 4,821 posts
Posted by jeaton on Thursday, November 9, 2006 2:19 PM
 JOdom wrote:
 jeaton wrote:

Assuming that the Class 1's have paint shops, they would want to keep their own shops running at a steady pace and for efficiency doing strictly standard work. 

So, if the company shops are going full tilt and the backlog of work is growing or a job is special, sending some work to an outside shop can be an economical option to expanding the company shop capacity.

Needless to say, any regional or shortline with a modest locomotive fleet would probably outshop their paint work.

 

UP's paint shop(s) are probably like a busy factory trying to maximize output, with their procedures honed to a fine edge to do one standard scheme quickly and well.  It's also likely they don't do "specials" very often.  Given those circumstances, putting one "special"scheme through there could be astonishingly disruptive.  Sending the units to Horicon was probably significantly more expensive than painting the same number of units in UP's standard scheme in UP's paint shop, but considering the disruption and decreased productivity UP was money ahead to send the units out.

Exactly!

"We have met the enemy and he is us." Pogo Possum "We have met the anemone... and he is Russ." Bucky Katt "Prediction is very difficult, especially if it's about the future." Niels Bohr, Nobel laureate in physics

  • Member since
    December 2001
  • From: near Chicago
  • 937 posts
Posted by Chris30 on Thursday, November 9, 2006 1:54 PM

I think you forgot about the IRM ex-CNW 401 that was just painted not too long ago.

Do they oonly do trains?? Lets say I really like that CNW Heritage paint scheme... Do you think they could paint my truck the same way?

CC

  • Member since
    August 2004
  • From: Wisconsin
  • 735 posts
Posted by wgnrr on Thursday, November 9, 2006 12:07 PM

And the ex-Milwaukee Road Rib-Side Caboose that they restored and painted for the 1003 group.

And the 3 C&NW Bi-Level Passenger Cars at IRM

And the Osceola & St Croix Valley Soo Line GP9

And numerous other pieces of equipment on the line.

And have you ever seen a rusty/dirty WSOR engine? Or passenger car?

 

Phil

My Photo Albums: http://s84.photobucket.com/albums/k32/martin_lumber/ http://tinyurl.com/3yzns6
  • Member since
    April 2002
  • From: Northern Florida
  • 1,429 posts
Posted by SALfan on Thursday, November 9, 2006 11:13 AM
 jeaton wrote:

Assuming that the Class 1's have paint shops, they would want to keep their own shops running at a steady pace and for efficiency doing strictly standard work. 

So, if the company shops are going full tilt and the backlog of work is growing or a job is special, sending some work to an outside shop can be an economical option to expanding the company shop capacity.

Needless to say, any regional or shortline with a modest locomotive fleet would probably outshop their paint work.

 

UP's paint shop(s) are probably like a busy factory trying to maximize output, with their procedures honed to a fine edge to do one standard scheme quickly and well.  It's also likely they don't do "specials" very often.  Given those circumstances, putting one "special"scheme through there could be astonishingly disruptive.  Sending the units to Horicon was probably significantly more expensive than painting the same number of units in UP's standard scheme in UP's paint shop, but considering the disruption and decreased productivity UP was money ahead to send the units out.

  • Member since
    January 2005
  • From: Duluth,Minnesota,USA
  • 4,015 posts
Posted by coborn35 on Thursday, November 9, 2006 8:21 AM

 da Milwaukee beerNut wrote:
Beside the 4141 and Heritage designs Fuzzy cited, Horicon has painted SD70ACe's for both UP [wings] and BNSF from primered deliveries.
BNSF has also shipped "underwear" 70's to both Ceeco on the left coast [WA] and some place in KC [Mid American??] for painting. Apparently Electro-Motive can build and prime these a heckuva lot quicker than the cycle needed to properly cure the finish coats. So they travel the rails in primer. I've not heard of any UP ACe's moving in primer to Arkansas for their Armour Yellow - but it would not surprise me.

WSOR also has painted equipment for the Illinois RR Museum at Union - most recently CNW 411.

And the Lake Superior Railroad Museums SOO LINE GP30 #700, which got fresh paint last year.

Mechanical Department  "No no that's fine shove that 20 pound set all around the yard... those shoes aren't hell and a half to change..."

The Missabe Road: Safety First

 

  • Member since
    July 2006
  • From: NW Milwaukee
  • 107 posts
Posted by da Milwaukee beerNut on Thursday, November 9, 2006 1:59 AM
Beside the 4141 and Heritage designs Fuzzy cited, Horicon has painted SD70ACe's for both UP [wings] and BNSF from primered deliveries.
BNSF has also shipped "underwear" 70's to both Ceeco on the left coast [WA] and some place in KC [Mid American??] for painting. Apparently Electro-Motive can build and prime these a heckuva lot quicker than the cycle needed to properly cure the finish coats. So they travel the rails in primer. I've not heard of any UP ACe's moving in primer to Arkansas for their Armour Yellow - but it would not surprise me.

WSOR also has painted equipment for the Illinois RR Museum at Union - most recently CNW 411.
  • Member since
    August 2003
  • From: weatherford,Tx
  • 367 posts
Posted by zapp on Wednesday, November 8, 2006 11:45 PM

Our (UPRR) main paint shops are located in North Little Rock, Ark. Other locatins have the ability to do patch work, but most heavy work is done here.

I should add that if a unit is out sourced for paint, then it's sent to Paducah, Ky. 

  • Member since
    September 2002
  • From: Rockton, IL
  • 4,821 posts
Posted by jeaton on Wednesday, November 8, 2006 11:25 PM

Assuming that the Class 1's have paint shops, they would want to keep their own shops running at a steady pace and for efficiency doing strictly standard work. 

So, if the company shops are going full tilt and the backlog of work is growing or a job is special, sending some work to an outside shop can be an economical option to expanding the company shop capacity.

Needless to say, any regional or shortline with a modest locomotive fleet would probably outshop their paint work.

 

"We have met the enemy and he is us." Pogo Possum "We have met the anemone... and he is Russ." Bucky Katt "Prediction is very difficult, especially if it's about the future." Niels Bohr, Nobel laureate in physics

  • Member since
    October 2002
  • From: Milwaukee, WI, US
  • 1,384 posts
Posted by fuzzybroken on Wednesday, November 8, 2006 10:56 PM
Actually, the paint shop is fairly new -- WSOR installed it after they acquired the lines.  They've built up a great reputation for doing quality work, and using quality materials.  I think they really got their reputation when the EPA/WisDNR shut down WC's paint shop at North Fond du Lac, and the work moved over to Horicon.  WSOR's use of DuPont Imron paint is one of the main reasons that units painted at Horicon look great for many years to come.

WSOR currently has 29 units painted in their current scheme, as well as at least 10 that have left the roster (many which still wear their WSOR paint scheme!), though they now have two units (4053 and 4054) that need to be painted, as well as a couple more that will likely need some touch-up after the recent derailment.  (See this thread on the 3um for pics of one of the new units, as well as discussion)

Horicon has painted units for all of the following roads, though I'll probably miss a few...  WC, UP (both Heritage/4141 and regular units!), BNSF, EJ&E, BRC, ILSX, GN H.S., ICE, DME, DAIR.

UP does have their own paint shops, but for certain purposes it is more advantageous for UP to send their paint work to Horicon...

-Fuzzy Fuzzy World 3
  • Member since
    January 2006
  • From: SE Wisconsin
  • 1,181 posts
Posted by solzrules on Wednesday, November 8, 2006 8:36 PM
I've been wondering how the Horicon Shop has been getting all of this fancy work.  The shop is certainly nothing amazing, I think the buildings date from the time of the Milwaukee Road.  They sure do a nice job, though!
You think this is bad? Just wait until inflation kicks in.....
  • Member since
    May 2005
  • From: S.E. South Dakota
  • 13,569 posts
Posted by Murphy Siding on Wednesday, November 8, 2006 8:15 PM
 jeaton wrote:

 Murphy Siding wrote:
     Er.....maybe their equipment only does Armour Yellow and Harbor Mist Gray?Wink [;)]

Er.....Maybe you answered your own question?Big Smile [:D]Big Smile [:D]

Horicon does seem to do quality work.

     Do they specialize in railroad paint jobs for other railroads?  I can't imagine that they have enough of their own paintwork to keep too many people busy.  I can't believe, either,that UP doesn't have people on staff to paint locomotives.  But then, BNSF seems to have a lot of people available to paint locomotives in lots of different paint schemes.Smile [:)]

Thanks to Chris / CopCarSS for my avatar.

  • Member since
    September 2002
  • From: Rockton, IL
  • 4,821 posts
Posted by jeaton on Tuesday, November 7, 2006 10:37 PM

 Murphy Siding wrote:
     Er.....maybe their equipment only does Armour Yellow and Harbor Mist Gray?Wink [;)]

Er.....Maybe you answered your own question?Big Smile [:D]Big Smile [:D]

Horicon does seem to do quality work.

"We have met the enemy and he is us." Pogo Possum "We have met the anemone... and he is Russ." Bucky Katt "Prediction is very difficult, especially if it's about the future." Niels Bohr, Nobel laureate in physics

  • Member since
    May 2005
  • From: S.E. South Dakota
  • 13,569 posts
WSOR paint shop, Horicon, Wisconsin
Posted by Murphy Siding on Tuesday, November 7, 2006 9:33 PM
     I know that UP sent their *heritage* units there to be painted.  From time to time, I see news photos of some short lines, who have recently had their locomotives painted there.  Do they specialize in painting locomotives for other railroads?   You would think that UP would have a paint booth of their own somewhere online.  Er.....maybe their equipment only does Armour Yellow and Harbor Mist Gray?Wink [;)]

Thanks to Chris / CopCarSS for my avatar.

Join our Community!

Our community is FREE to join. To participate you must either login or register for an account.

Search the Community

Newsletter Sign-Up

By signing up you may also receive occasional reader surveys and special offers from Trains magazine.Please view our privacy policy