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Welded rail question

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Posted by mudchicken on Saturday, August 17, 2024 5:22 PM

 CC = Controlled Cooling (air quenching mill process)

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Posted by BaltACD on Saturday, August 17, 2024 3:45 PM

Back in the late 60's when I would pick up my pay check from the B&O Agent at Kent, OH - one day when I got to the station off of Summit Street and wandered around the 'yard tracks' that were TT West of Summit Street - looking at the rail markings - there was 100, 90 and 85 pound rail with rolling dates in the late 1800's.  Those tracks no longer exist.

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Posted by NKP guy on Saturday, August 17, 2024 9:15 AM

This morning, while riding on the bike path that is located on the former westbound roadbed of the Erie RR, I took a good look at the jointed rail of the eastbound track, currently the Akron, Barberton Cluster Ry. At one place it reads:  

13225   RE   CC    U S S  CARNEGIE   U S A    1952    lllllllll

and at another place it's the same except it's dated 1948, which makes it as old as I am(!). I confess to being astonished at the age of these rails, including the 1939 ones discussed here previously. These have been outside for all those years; why have they not rusted away? 

By the way, what did one 39' rail cost in 1939? or 1952? And what does CC stand for?

 

 

     

 

 

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Posted by sandiego on Friday, August 16, 2024 7:42 PM

Refer to my previous post about "Illinois" rail brands; it appears that Carnegie followed the same practice in using the old name for mill identification after the formation of U. S. Steel.

The 11025 is 110 lb. A(RE)A section rail. By 1939 this section had been superceded by 112 RE for a number of years (110 RE wasn't a very good design; hence the change to 112 RE). Surprised they were rolling any 110 RE in 1939.

Being 1939 rail I would say it had been cropped to 37' lengths for the W&LE relay (no bolt holes, remember).

 

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Posted by Overmod on Wednesday, August 14, 2024 11:56 AM

Rail on the ex-Erie Northern Branch between Englewood and Tenafly (observed in the mid-Seventies) was Carnegie 1918.

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Posted by tree68 on Wednesday, August 14, 2024 11:11 AM

CSSHEGEWISCH
Well. maybe not 120 years but 85 years is still a bit old.

We have some Dudley that's at least that old.  I'll take a look Friday while I'm on the railroad.

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Posted by CSSHEGEWISCH on Wednesday, August 14, 2024 9:58 AM

NKP guy

 

 
timz
So it does say 1025, not 10025? And it does say Carnegie, and it does say 1989?

 

Dep't of Corrections:

I'm glad mudchicken mentioned the rail stampings are every six feet, because I looked at a number of them this morning while in the park (I must have looked like a terrorist or crazy person to the few other people I saw there, what with my face practically next to the rail).

It turns out it does say 11025  R E  O H  CARNEGIE USA  1939.

So I was wrong about the number and date. But if Carnegie went out of business in 1902, is this newly-installed and welded-together rail really over 120 years old? That seems preposterous.

 

NKP guy

 

 
timz
So it does say 1025, not 10025? And it does say Carnegie, and it does say 1989?

 

Dep't of Corrections:

I'm glad mudchicken mentioned the rail stampings are every six feet, because I looked at a number of them this morning while in the park (I must have looked like a terrorist or crazy person to the few other people I saw there, what with my face practically next to the rail).

It turns out it does say 11025  R E  O H  CARNEGIE USA  1939.

So I was wrong about the number and date. But if Carnegie went out of business in 1902, is this newly-installed and welded-together rail really over 120 years old? That seems preposterous.

 

Well. maybe not 120 years but 85 years is still a bit old.

The daily commute is part of everyday life but I get two rides a day out of it. Paul
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Posted by NKP guy on Wednesday, August 14, 2024 7:05 AM

timz
So it does say 1025, not 10025? And it does say Carnegie, and it does say 1989?

Dep't of Corrections:

I'm glad mudchicken mentioned the rail stampings are every six feet, because I looked at a number of them this morning while in the park (I must have looked like a terrorist or crazy person to the few other people I saw there, what with my face practically next to the rail).

It turns out it does say 11025  R E  O H  CARNEGIE USA  1939.

So I was wrong about the number and date. But if Carnegie went out of business in 1902, is this newly-installed and welded-together rail really over 120 years old? That seems preposterous.

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Posted by sandiego on Monday, August 12, 2024 9:22 PM

Here are some actual "Illinois" rail branding examples:

7009 ILLINOIS STEEL CO.  SOUTH WORKS  1899 (70 lb., unknown section)

9002  ILLINOIS STEEL CO.  SOUTH WORKS  1904 (old no. for 90 lb. American Society of Civil Engineers (ACSE) section)

8506  ILLINOIS STEEL CO.  SOUTH WORKS  1908 (old no. for 85 lb. CB&Q section)

10030  ILLINOIS STEEL CO.  SOUTH WORKS  1909 (100 lb. American Railway Association type B section; there was also an ARA-A section)

9030  ILLINOIS STEEL CO.  SOUTH WORKS  1912 (90 lb. ARA-B section)

Here is the change from South Works to Gary; sometime in 1912 or 1913.

9035  I. S. CO.  GARY  1913  (90 lb. CNW section)

9010  I. S. CO.  GARY 1914  I (old no. for 90 lb. Great Northern section; rolled January 1914; new number for this section was 9034)

8520  I. S. CO.  GARY 1914  IIIIIII (85 lb. Soo Line section; rolled July 1914)

8520  ILLINOIS  G  1914  IIII (85 lb. Soo Line section; rolled April 1914)

Note old brand still used after introduction of new brand—on same rail section no less; perhaps had two sets of rolls.

In 1914 many of the rail section numbers were changed, but many others continued using same numbers; most changes were in the ASCE sections, and many of the railroad-designed sections.

 

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Posted by NKP guy on Monday, August 12, 2024 6:59 PM

Yes, yes, and yes.

I agree. Unexplainable.

 

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Posted by timz on Monday, August 12, 2024 5:43 PM

NKP guy
The lettering is clearly as I described it.

So it does say 1025, not 10025? And it does say Carnegie, and it does say 1989?

Then no one can explain it.

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Posted by timz on Monday, August 12, 2024 5:35 PM

sandiego
For example, on a rail rolled in 1949:  11525  RE  CC  ILLINOIS  1949 (115 lb., AREA section, controlled cooled, USS Gary works, 1949, month not recorded)

Gary works didn't exist when Illinois Steel existed, did it? (FWIW it's in Indiana.) Did South Chicago roll rail?

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Posted by sandiego on Thursday, August 8, 2024 12:11 AM

Some more information:

Although Illinois Steel, Carnegie Steel, and Tennessee Coal Iron & Railroad may have been merged into U. S. Steel that doesn't mean the identification ("brand" is the correct term) changed. I know from field checks that "Illinois" and "Tennessee" (and I assume "Carnegie" also) were used for many years afterwards.

For example, on a rail rolled in 1949:  11525  RE  CC  ILLINOIS  1949 (115 lb., AREA section, controlled cooled, USS Gary works, 1949, month not recorded)

By 1953 there was a slight change:  11525  RE  CC  USS  ILLINOIS  1953 (finally added the manufacturer's initials)

Still same format in 1981:  11525  RE  CC  USS  ILLINOIS  1981

I don't recall running across rail marked "Carnegie" but I grew up in Minneapolis, worked for the UP, CNW, and BN, and traveled and railfanned the midwestern and western US so I mostly saw rail rolled in the midwest and west.

Where was "Carnegie" rail rolled? A possible answer:  I remember reading once that Andrew Carnegie was trying to get the PRR to buy rail from Carnegie. In talks with the president of the Pennsy he mentioned he was naming the large new steel mill he was building "The Edger Thompson Works" (guess who was PRR's president)?

It's also possible that the rolls used to make the rail under discussion had not been used in some time and only had minimal changes made on the brand lettering to save money.

The 10025 rail is a good section but never became very popular; when introduced railroads were starting to use heavier rail sections, and railroads still using 100 lb. rail preferred standardizing on the earlier-design 100 lb. sections that they had been using. For example, I ran across some 10020 (aka 100RA; American Railway Association design) rail on Kyle Railroad around Goodland, Kans. This rail had been rolled in the 1940s, over 25 years after the section had been superceded by 100RE rail.

 

Kurt Hayek

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Posted by BaltACD on Wednesday, August 7, 2024 9:36 PM

mudchicken
Ain't new rail and I think you need to look at rascal again...the raised letter branding repeats itself every 6 feet going down the rail...

CARNEGIE quit rolling rail a long time ago (Became US Steel (USS) back about 1902)

OH = Open Hearth (that practice quit a long time ago....1939?)

Sure that isn't 1889 (Oct)?

1025 is not a common number(Never heard of 102 Lb Rail)

Didn't US Steel have one of the mills known as 'The Carnegie Works'?

While I did live in Pittsburgh as a kid, I didn't memorize the names of all the steel mills that were operative in the early 1950's.

Never too old to have a happy childhood!

              

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Posted by NKP guy on Wednesday, August 7, 2024 8:30 PM

I took three photos with my phone, so I have enlarged and studied them for a considerable time today and I am as mystified as ever. The lettering is clearly as I described it. Like you gentlemen, I can't quite believe my eyes. I'm familiar with Carnegie Steel and I know the name was dropped about 1902. But there it is in capital letters (CARNEGIE U S A). Unmistakeable. The 1989 is clear as a bell, too. It's not 1939 or anything else. The 9's are identical and the 8 is clear. There are indeed 10 vertical marks (October).

I looked at Google to see if there's a Carnegie Works or Plant from about that time, but no. None of this makes sense to me, either.

I'd be glad to post these photos if I knew how, but you'd see just what I'm telling you.

 

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Posted by mudchicken on Wednesday, August 7, 2024 4:32 PM

Ain't new rail and I think you need to look at rascal again...the raised letter branding repeats itself every 6 feet going down the rail...

CARNEGIE quit rolling rail a long time ago (Became US Steel (USS) back about 1902)

OH = Open Hearth (that practice quit a long time ago....1939?)

Sure that isn't 1889 (Oct)?

1025 is not a common number(Never heard of 102 Lb Rail)

 

Mudchicken Nothing is worth taking the risk of losing a life over. Come home tonight in the same condition that you left home this morning in. Safety begins with ME.... cinscocom-west
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Posted by sandiego on Wednesday, August 7, 2024 4:30 PM

Deciphering the code:

10025—100 lb./yard, RE section, the 25 is the steel company's designation of an RE rail section. NOTE:  There was a digit missing in the description so I guessed and added another zero as being most likely.

RE-the rail cross section; short for AREA (American Railway Engineering Association)

OH—steel made by open hearth process

Carnegie—Steel mill

USA-Country of origin

1989—Year rolled

IIIIIIIIII—Month rolled; if I counted correctly there are 10 lines, so 10th month (October)

So, used rail from somewhere, or being that it looks new, purchased for some project and never used. By 1989 very little 10025 rail was rolled, by any mill, and not for use by Class One railroads. Light rail use would be likely, and it would receive little wear, except possibly in a curve.

 

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Posted by NKP guy on Wednesday, August 7, 2024 4:01 PM

sandiego: I put my face close to the rail and took a few photos. Here's what's on this newly-installed welded rail segment. Reading from left to right, it looks like it says, "1025    R  E     OH  CARNEGIE  USA   1989    llllllllll"

All the rail I could examine had the same lettering. I'll have to leave what it all means to someone here with the needed Rosetta Stone.

As to the length of each pre-welded rail, I have no way of measuring that, but it looks like 39', more or less.

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Posted by NKP guy on Thursday, August 1, 2024 6:52 AM

sandiego:  I'll take a good look in the next few days and let you know. However, from appearances, the rail looks like new stuff based on what you wrote about its color. 

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Posted by sandiego on Wednesday, July 31, 2024 11:39 PM

Hey NKP Guy,

Can you get close enough to see when the new rail was rolled? Does it look new (with gray mill scale) or is it on the dirty/rusty side?  Are the rail lengths a full 39' or are they shorter?

I am curious about whether actual newly rolled rail is being installed or if it's secondhand stuff. We had a lot of 31' (cropped from 33' rails), and 37' rails (cropped from 39') on the Chicago and North Western; old, old stuff that has probably been replaced by now.

You will now see a lot of 39' rail placed on industry tracks (or short lines) that is made by cutting CWR (salvaged from main line use) into 39' lengths, and drilling two holes on each end for joint bars (even for 6-hole bars). Although it seems a waste of CWR there are good reasons for the practice. First, 39' lengths can be transported by truck; all track material for industry tracks is delivered by truck, not rail. Also, most track contractors are small-time outfits that don't have a rail train to transport CWR (and none of today's large railroads would ever handle someone elses rail train besides!).

With the portable electric flash-butt welders available today making CWR in the field is not a bad way to go. The welds can be the same quality as a factory weld, and it avoids setting up a welding plant and tranporting the CWR. For a smaller relay project the costs probably are comparable.

Kurt Hayek

 

 

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Posted by mudchicken on Wednesday, July 31, 2024 4:25 PM

Some of this has been under investigation at Pueblo in a closed environment for over a decade. With the advent of MxV rail and two facilities in play, I'm not sure what's currently going -on and what the metallurgists are seeing.

Mudchicken Nothing is worth taking the risk of losing a life over. Come home tonight in the same condition that you left home this morning in. Safety begins with ME.... cinscocom-west
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Posted by Overmod on Wednesday, July 31, 2024 8:17 AM

I remember discussions about 'flame cut' holes in riveted plate construction, including boiler construction, in which the necessary 'final step' was reaming to beyond the likely HAZ.  Reaming is or used to be a much less difficult and energy-intensive procedure than full or holesaw drilling of an equivalent hole.  But it does require more specialized and expensive tools.

With the advent of cheap industrial diamonds, it occurs to me that even with iron carbide formation, the use of a hole saw in circulating slurry containing fine diamond abrasive might be an attractive technology for rail drilling.

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Posted by NKP guy on Wednesday, July 31, 2024 6:53 AM

An update: The work looks to be complete on the W&LE section bordering the park. First, they welded the west rail; now I notice the east rail has been given the same treatment. The 39' rails (with their holes) are lying next to the track, while new (and undrilled) 39' rails have been welded together. The clickety-clack is gone. No doubt, the old rails will be gone in a week or two. Large piles of new ties are awaiting installation at other points on W&LE subsidiary Akron Barberton Cluster (ABC) Railroad (former Erie RR track). 

It's refreshing as well as interesting to see these railroads investing in upgrading their lines after so many years of deferred maintenance.

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Posted by Reading467 on Friday, July 26, 2024 3:47 PM

NKP guy

mudchicken: This isn't the first time I've learned something from your responses to my questions. Thank you. Not only did you answer my question, you explained the answer so it makes sense to me. 

Ditto for me, MC.  I think I read about torch cutting being done in the long-ago hazy past, and the concept stayed lodged in my brain for some strange reason.  It was the only other way I could think of to make holes in the rail out in the field. 

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Posted by mudchicken on Friday, July 26, 2024 10:41 AM

Eric: Paul has whole new set of weird-isms over here to deal with.

Mudchicken Nothing is worth taking the risk of losing a life over. Come home tonight in the same condition that you left home this morning in. Safety begins with ME.... cinscocom-west
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Posted by mudchicken on Friday, July 26, 2024 10:39 AM

Torch cut anything is an invitation to a broken rail or a "dutchman" inside the limits of the anglebar (the ball of rail just lifts-out behid the angle bar and rattles around (broken) between the bars if left in place)

Mudchicken Nothing is worth taking the risk of losing a life over. Come home tonight in the same condition that you left home this morning in. Safety begins with ME.... cinscocom-west
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Posted by NKP guy on Friday, July 26, 2024 10:32 AM

mudchicken: This isn't the first time I've learned something from your responses to my questions. Thank you. Not only did you answer my question, you explained the answer so it makes sense to me.

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Posted by Erik_Mag on Friday, July 26, 2024 10:08 AM

Anytime a rail intended for use is jointed rail track is cut, the rail end with the cut needs to have bolt holes driller into it. I've had experience with rail drilling at SCRM (OERM) during a program to remove flame cut rail ends and flame cut bolt holes. In this case, the drill motor was a lawn mower sized gasolene engine with a very funky gear reduction scheme and the drill bits looked a bit like small metal stakes. We were using water from a hose the lubricant/coolant. Despite the overall fuky nature of the setip, it did a good job of drilling the bolt holes.

Note to MC: Paul Hammond was the person behind eliminating flame cut rail ends and flame cut bolt holes at SCRM/OERM. (I started my reply before you posted) I also appreciated the link to rail drills, the one I worked with at OERM circa 1990 is similar despite being a number of years old back then.

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Posted by mudchicken on Friday, July 26, 2024 9:58 AM

(1) unless you're running in excepted track territory, torch cut holes are a bozo no-no and an FRA Code-1 defect.

(2) Rail starts as "blanks" (no bolt holes), then may be pre-drilled at the mill or cut in the field. Bolt hole and angle bar patterns differ between railroads and are not always interchangeable. [That "deal" on secondhand rail may be no bargain if the drill pattern is wrong and the OTM (especially angle-bars) can't be found and/or does not match your standard plan that applies to the rest of the railroad. Shortlines get themselves in trouble over this all the time. Gets really strange when it comes to step-joints/compromise joints (hard to find in the first place)

Most rail bolt holes are cut with a low-speed mechanical drill and a chisel cut bit cooled with water. Higher speed rotobrach drills are out there, but the costs of the bits is pricey. The older method works just fine for properly drilled and peened results.  

Rail drilling technology | Geismar 

Mudchicken Nothing is worth taking the risk of losing a life over. Come home tonight in the same condition that you left home this morning in. Safety begins with ME.... cinscocom-west

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