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Freight train vs truck

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Freight train vs truck
Posted by Perry Babin on Saturday, July 15, 2023 12:59 PM

I don't know why but the numbers I found on the net about truck vs train transport and efficiency seems very far off. It seems that several sites say that train is 4x more fuel efficient. 

Are they saying that if you deliver the intermodals from a train with 150 double stack cars that you'd need only 4x the fuel if you were moving them the same distance with 300 trucks?

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Posted by Backshop on Saturday, July 15, 2023 1:13 PM

First, you should post a link so that we can determine the veracity of the site. Second, remember that the truck goes door-to-door with the load while with a train you'll need to add in both first- and last-mile delivery costs.

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Posted by Overmod on Saturday, July 15, 2023 1:14 PM

Perry Babin
Are they saying that if you deliver the intermodals from a train with 150 double stack cars that you'd need only 4x the fuel if you were moving them the same distance with 300 truck

You need to do some careful research and homework before swallowing any lore about truck vs. train efficiency.  Otherwise you're stuck in the era of comparing Niagaras to 'diesels', or a couple of decades later 'diesels' to AMC Berkshires.  Even if the analysis is correctly and fairly conducted, everything has changed in sometimes considerable detail since then.

A fully modern Class 8 OTR truck is capable of getting upward of 12.5mpg average over a large percentage of many routes, loaded (to about 40T - those in the industry can flesh out with much better numbers than I have).  Meanwhile, rail fuel efficiency has increased with improvements in EFI, predictive operation, AC synthesis drive, proper rail and wheel grinding maintenance, etc.  Something leveraging costs for the truckers is additional fuel cost due to tax recovery attempts, but that is usually passed along as a surcharge rather than incorporated in an "economic analysis" as it should be.  There are also, as shadow's owner points out, what may be substantial net costs related to emissions control -- some of which apply, in other ways, to Tier 4 final (or better) locomotives.

One of the big savings is, as you note, the need to pay team drivers for each 'container' or equivalent, rather than one train crew for 15,000' of articulated stack cars.  For routes that make sense to operate on this scale by rail -- which involve intermodal-point to intermodal-point or cross-dock facility -- this difference is enormous even before we start looking into issues like driver availability.

You'll want to do this before you start factoring in things like truck and truck-route electrification, semi-autonomous operation or yarding, smart bogies for 'road trains', etc.

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Posted by Perry Babin on Saturday, July 15, 2023 1:27 PM

Part of the problem is me not knowing what is and what isn't reliable, hence the post here. 

One example:

https://www.freightera.com/blog/train-vs-truck-transportation-efficiency-cost-advantages-disadvantages-infographic/

Page 10, item#8:

https://railroads.dot.gov/sites/fra.dot.gov/files/fra_net/16332/1991_RAIL%20VS%20TRUCK%20FUEL%20EFFICIENCY%20-%20THE%20RELATIVE%20F%282%29.PDF

I realize that there are MANY variables so general information would be appreciated. 

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Posted by Overmod on Saturday, July 15, 2023 1:31 PM

Perry Babin
Part of the problem is me not knowing what is and what isn't reliable

One problem about this is that, on the 'net of a million lies', the only way to ensure 'reliability' is to look at a range of sources with common-sense appraisal and understanding of the underlying issues as well as the technology.  Keeping in mind that there may, indeed, be a conspiracy approaching grand proportions that is pushing a particular 'revealed wisdom view -- like the issues with the PRR T1 locomotive detail design.  You have to decide for yourself what you will, and won't, believe trustworthy -- and even then, if you trust, verify.

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Posted by Perry Babin on Saturday, July 15, 2023 1:41 PM

Gotcha! It's not something that could be answered in any reasonable amount of time (for my curiosity level). I'll take it that only 4x is total garbage and leave it at that. 

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Posted by Ulrich on Saturday, July 15, 2023 1:48 PM

it's an apples to oranges comparison..efficiency is determined largely by the job at hand..i.e. if you're in the business of delivering home appliances to people's homes then certainly the basic 24 ft box delivery truck is most efficient. If, on the other hand, you're moving millions of tons of coal then obviously rail is the way to go. Sure, the flanged wheel on guided rail is far more efficient than rubber on tarmac, but that's only one criterion that factors in to overall efficiency. 

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Posted by Overmod on Saturday, July 15, 2023 6:18 PM

Keep in mind also that the use of any of the containers 40' or larger will only imperfectly replace local or last-mile trucking.  Their 'fuel' advantage in between distribution points like Rotterdam, NY, or perhaps organized cross dock facilities as in Cedar Rapids or organized lanes from intermodal facilities to truck-line warehouses.  The 'competitive' truck technology is therefore more limited than just something with rubber tires at pavement-busting pressure vs. steel-on-steel flanged wheels.

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Posted by greyhounds on Saturday, July 15, 2023 11:54 PM

Overmod
A fully modern Class 8 OTR truck is capable of getting upward of 12.5mpg average over a large percentage of many routes, loaded (to about 40T - those in the industry can flesh out with much better numbers than I have). 

What make and model of over the road tractor gets 12.5 MPG running at 80,000 pounds Gross Vehicle Weight?  What engine are they using?

"By many measures, the U.S. freight rail system is the safest, most efficient and cost effective in the world." - Federal Railroad Administration, October, 2009. I'm just your average, everyday, uncivilized howling "anti-government" critic of mass government expenditures for "High Speed Rail" in the US. And I'm gosh darn proud of that.
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Posted by Backshop on Sunday, July 16, 2023 7:21 AM

It's more like 8-9mpg.  I've seen accounts of Freightliner Cascadias with the DD15 engine with an automated transmission using the cruise control for acceleration and cruising can do it.

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Posted by Ulrich on Sunday, July 16, 2023 10:34 AM

We average 6.5 mpg pulling flatbed mostly..

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Posted by Backshop on Sunday, July 16, 2023 10:40 AM

Ulrich

We average 6.5 mpg pulling flatbed mostly..

 

I got my figures mainly from ET Transport, which is up in your area, in Concord.

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Posted by Overmod on Sunday, July 16, 2023 2:21 PM

greyhounds
What make and model of over the road tractor gets 12.5 MPG running at 80,000 pounds Gross Vehicle Weight?  What engine are they using?

Note I said 'capable of' -- the examples I saw were experimental configurations and not 'production' tractors or chassis.

As noted above, much of that is through very careful, very diligent, very accurate control of throttle and transmission, and of course correct true aero.  To a certain extent it would reflect predictive control (e.g. from GPS/GIS on the Carnegie Mellon model, which should have been widespread by now but the opportunity was missed by AAR.  But I digress).

One example of engine that would give you an entry point to a 'best-practices' engine design would be one incorporating the features that Kocher (of Cummins) described in the OSTI "55% BTE" paper from 2018.  Hopefully one of our Caterpillar mavens will have a similar 'state-of-the-art' reference from the yellow side.

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Posted by Ulrich on Sunday, July 16, 2023 2:25 PM

Overmod

 

 
greyhounds
What make and model of over the road tractor gets 12.5 MPG running at 80,000 pounds Gross Vehicle Weight?  What engine are they using?

 

Note I said 'capable of' -- the examples I saw were experimental configurations and not 'production' tractors or chassis.

 

As noted above, much of that is through very careful, very diligent, very accurate control of throttle and transmission, and of course correct true aero.  To a certain extent it would reflect predictive control (e.g. from GPS/GIS on the Carnegie Mellon model, which should have been widespread by now but the opportunity was missed by AAR.  But I digress).

One example of engine that would give you an entry point to a 'best-practices' engine design would be one incorporating the features that Kocher (of Cummins) described in the OSTI "55% BTE" paper from 2018.  Hopefully one of our Caterpillar mavens will have a similar 'state-of-the-art' reference from the yellow side.

 

 

Absolutely possible. But here again results will vary based on real world applications and conditions. If you make your living dragging heavy loads of  lumber and steel through the mountains of WV then you're likely not going to get anywhere close to that number. 

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Posted by Overmod on Sunday, July 16, 2023 2:30 PM

Ulrich
If you make your living dragging heavy loads of  lumber and steel through the mountains of WV then you're likely not going to get anywhere close to that number. 

You don't even need to go so far.  In a world that tolerates fuel surcharges, would you pay All That Money Extra for the Cummins 55%-BTE engine as described to save a couple of ideal-world MPG over something you could buy in the used market to do the same job?

(Not to mention the fun when some of the 'heat conserving' features on the amazing wonder engine turn out to have "issues" in the field.  Note for example the precise methods Cummins would be using to drain condensate in the EGR system, and where the EGR valve itself is placed...)

Much more significant would be the introduction of what corresponds to 'dual-mode-lite' for trucks: short-term electric boost on critical grades, true regenerative braking, downsized peak-power and hence engine displacement and physical weight and dimensions...

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Posted by Backshop on Sunday, July 16, 2023 2:31 PM

Overmod

 Hopefully one of our Caterpillar mavens will have a similar 'state-of-the-art' reference from the yellow side. 

Caterpillar hasn't made truck engines since 2010.

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Posted by timz on Monday, July 17, 2023 12:38 PM

Perry Babin
I'll take it that only 4x is total garbage and leave it at that.

It's not total garbage. If it were possible to compare total train ton-miles performed in the US with total truck ton-miles, maybe the trains would burn a quarter of the fuel the trucks did, per ton-mile. Probably someone tried to do some such calculation, but it included all rail ton-miles, not just intermodal.

Yeah, it would be interesting to know how many gallons a stack train burns between LA and Chicago, and how many gallons trucks would burn pulling the same containers. Maybe twice as much?

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Posted by tree68 on Monday, July 17, 2023 12:58 PM

CSX touts 520 ton miles per gallon overall.  For trucks, several sources I found cite around 160 ton miles per gallon.  So a factor of ~3.5 would be a decent starting point.

That's for a box van semi.  Auto haulers get atrocious mileage.

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Posted by BaltACD on Monday, July 17, 2023 1:06 PM

tree68
CSX touts 520 ton miles per gallon overall.  For trucks, several sources I found cite around 160 ton miles per gallon.  So a factor of ~3.5 would be a decent starting point.

That's for a box van semi.  Auto haulers get atrocious mileage.

CSX is calculating that figure from all the fuel they buy and all the freight they bill

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Posted by charlie hebdo on Monday, July 17, 2023 1:11 PM

Overmod
improvements in proper... wheel grinding maintenance

If you listen to trains, even intermodal container trains along the UP mainline, you will easily and frequently hear considerable evidence of an appalling lack of the above maintenance. 

Deferred maintenance redux, ala Penn Central days?

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Posted by Ulrich on Monday, July 17, 2023 4:20 PM

Rail verses truck fuel efficiency is a meaningless comparison. We may as well ask which is more efficient.. a power drill or a rice cooker. Not being a power engineer, I would go with the rice cooker if its a rice dinner I'm after. And I would go with the power drill if I needed a hole in a wall (I guess throwing the rice cooker against the wall would work too if you're not fussy about the size of the hole). But the point is that any tool's efficiency is always closely correlated to the job at hand. 

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Posted by dpeltier on Tuesday, July 18, 2023 11:52 PM

charlie hebdo

 

 
Overmod
improvements in proper... wheel grinding maintenance

 

If you listen to trains, even intermodal container trains along the UP mainline, you will easily and frequently hear considerable evidence of an appalling lack of the above maintenance. 

Deferred maintenance redux, ala Penn Central days?

Nope. Wheel replacement is an AAR-billable repair. Unless that car is owned by the railroad that you saw it on, there is zero economic incentive for the RR to leave a condemnable wheel defect in place instead of replacing it and sending a bill to the owner. But conversely if the defect is not condemnable, they are not going to spend their money to fix someone else's car. This is how it has been since AAR interchange rules were established a Long Time Ago.

When the Wheel Impact Load Detectors (WILD) network got built out 15-20 years ago,  car owners gained the ability to repair trending wheels prior to condemnable flat spots if they wish to. The advantage to that is they can get the work done in home or contract repair shops at less-than-AAR rates. But the WILDs mostly only catch flat spots, not hollow wheels, thin flanges, or other defects.

Dan

 

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Posted by timz on Wednesday, July 19, 2023 12:52 PM

Ulrich
Rail verses truck fuel efficiency is a meaningless comparison.

Might be hard to make the comparison, but it's not meaningless, of course. How much fuel used by a truck pulling a container LA to Chicago, versus how much by a train carrying 300 of the same containers? 300 times as much, or 200, or 100, or what? (Not more than 300, we hope.)

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Posted by Overmod on Thursday, July 20, 2023 11:17 AM

In my opinion, it's ridiculous to think that you can't compare efficiency of two modes of freight transportation in the same lane with a simple-in-principle comparison of cost per ton-mile.

The complexity starts to come in if you average the cost per mile to account for things like grade, wind, congestion etc, that affect one mode differently from another, but those are reasonably readily determined or approximated.  The trouble comes when you have advocates for a particular mode who start fudging the assumptions or data to get what they want to see, or want others to believe or agree to.

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Posted by Ulrich on Thursday, July 20, 2023 7:00 PM

The two modes, truck and rail, really only intersect on about 10% of all freight. Thus a fuel efficiency comparison between the two is for the most part meaningless. For example, if you need a fridge delivered to your home is it meaningful to know that the flanged wheel is more efficient than rubber on asphalt? Of course not. Now extrapolate that to most freight, and bingo, that's why nobody really cares about fuel efficiency comparisons. Rail isn't an option for most freight..thus rail efficiency, however wonderful it may be, is irrelevant i.e. meaningless. 

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Posted by Ajsik on Thursday, July 20, 2023 8:04 PM

BaltACD

 

 
tree68
CSX touts 520 ton miles per gallon overall.  For trucks, several sources I found cite around 160 ton miles per gallon.  So a factor of ~3.5 would be a decent starting point.

That's for a box van semi.  Auto haulers get atrocious mileage.

 

CSX is calculating that figure from all the fuel they buy and all the freight they bill

 

If I remember correctly, the claim was 'CSX: moving a ton of freight 520 miles on a gallon of fuel.' I always took it as a carefully worded way of saying: 'Once we figure out how many gallons it takes to move an empty train 520 miles, we can add a ton of freight and get it there for only a gallon more'.

Based on the reply from Balt, it seems I'm wrong, but it would definitely make it a different comparison.

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Posted by timz on Friday, July 21, 2023 11:20 AM

Ulrich
The two modes, truck and rail, really only intersect on about 10% of all freight. Thus a fuel efficiency comparison between the two is for the most part meaningless.

Apparently your definition of "meaningless" is different from the usual.

Sounds like you're saying 90% of all freight always goes by truck, or always goes by rail. Or something like that. Who cares what's in each container? The very meaningful question is: given 300 containers, each weighing 25 tons, to be moved from LA to Chicago, how much fuel would 300 trucks burn, and how much fuel would a train carrying the same containers burn?

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Posted by Ulrich on Friday, July 21, 2023 1:44 PM

timz

 

 
Ulrich
The two modes, truck and rail, really only intersect on about 10% of all freight. Thus a fuel efficiency comparison between the two is for the most part meaningless.

 

Apparently your definition of "meaningless" is different from the usual.

 

Sounds like you're saying 90% of all freight always goes by truck, or always goes by rail. Or something like that. Who cares what's in each container? The very meaningful question is: given 300 containers, each weighing 25 tons, to be moved from LA to Chicago, how much fuel would 300 trucks burn, and how much fuel would a train carrying the same containers burn?

 

I'm saying that truck and rail freight really only overlaps on about 10% of the overall freight market. Alot of freight cannot go by truck... coal.. iron ore.. crude oil etc.. and conversely, alot of freight cannot go by rail.. you order a new couch from Leons for delivery to your home for example.. that's not going rail. The overlap.. where freight is equally amenable to truck or rail is about 10% of the total freight market. That's why  truck to rail fuel efficiency comparisons are for the most part a nice theoretical exercise with almost no practical value... fun stuff for engineers to contemplate. 

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Posted by timz on Friday, July 21, 2023 2:00 PM

Sure -- no point in comparing the fuel efficiencies of a coal train and a FedEx delivery van. So we won't try to do that. But the carriage of identical containers between the same two points, by rail and by truck, would be a useful comparison. (Anyway, it's the one the original questioner asked about.)

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Posted by tree68 on Friday, July 21, 2023 2:13 PM

Ulrich
you order a new couch from Leons for delivery to your home for example..

But a good many items of that sort do get carried at some point by rail. Your new TV likely travelled in a container to a warehouse, where the TVs were broken down into regional destinations, etc, to which they travelled by truck.  

But, yes, the markets are different for probably most cargoes.  The problem is identifying what those cargoes are.  TVs are a case in point.  There may only be a couple of containers on a 200 can train that are loaded with TVs.  They're still travelling by rail, but as a commodity, they would be hard to track. 

 

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