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How Hot Is Too Hot?

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How Hot Is Too Hot?
Posted by coopers on Sunday, June 18, 2023 1:36 PM

Are there temps during the summer that are too hot to run trains over a system? If so why and if not, are there still issues that occur when running trains during high temps (100 or higher)? I always read about cold temps that can create problems for trains (brakes/air pressure etc.) and switches etc. but I'm curious if there are service interruptions with summer temps. 

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Posted by kgbw49 on Sunday, June 18, 2023 1:50 PM

Welded rail can heat up and expand and on occasion create something called a sun kink in the rail.

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Posted by BaltACD on Sunday, June 18, 2023 3:09 PM

Steel rails respond to changes in temperature - both high and low.  As the temperature rises - rail will expand.  As temperature drops - rail will contract.

CSX issues Heat Orders when temperatures are predicted into the high 80's and higher, also when the temperature CHANGE between low and high is expected to be more and 30 degrees F.  Train Messages implementing Heat Orders are authorized by MofW personnel.

CSX Rule Book

301.6 When a Heat Warning is issued, it:

1. Does not apply to equipment speed restrictions,

2. Is in effect between the hours of 1300 and 1900,

3. Applies to permanent and temporary track speeds and speeds authorized by signal indication,

4. Requires freight trains to reduce speed by 10 MPH, but not below 30 MPH, and 

5. Requires passenger trains to reduce speed by 20 MPH, but not below 40 MPH.

Remember - the movement of trains across the track structure applies force to the track with each axle that passes over a given point - thus setting up a vibratory type action that will facilitate the release of any unrestrined forces through the track structure.  The track structure is designed to control all those forces, however, .....stuff happens.

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Posted by CMStPnP on Sunday, June 18, 2023 3:21 PM

BaltACD
Steel rails respond to changes in temperature - both high and low.  As the temperature rises - rail will expand.  As temperature drops - rail will contract.

I am curious what happens along the same segment of rail when one part of the rail is in a very cool tunnel and the other part is out in the hot sun (also vice versa).   Do they ever have that scenario or has it never been an issue?

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Posted by Overmod on Sunday, June 18, 2023 7:25 PM

The track is laid so that the 'reference length' of the rail is measured relative to a so-called 'neutral temperature' which balances expansion and contraction over an expected range of temperatures.

One approach that can be taken for anticipated rail temperature outside this range  is to cut a length of rail out at particular locations and weld in a longer or shorter piece, effectively 'shifting' the neutral temperature to a different range.

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Posted by coopers on Sunday, June 18, 2023 8:50 PM

Okay, makes sense. So heat is really an issue, at times, for rail and such. Locomotives handle it fine for the most part. I would assume there are probably procedures in place via MoW to address fire hazards with brush along the system in high fire danger areas (wheel slippage causing sparks...)?

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Posted by diningcar on Sunday, June 18, 2023 9:13 PM

MC, any comments?

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Posted by Euclid on Monday, June 19, 2023 4:43 PM
If rail temperature rises, the rail gets longer and if rail temperature falls, the rail gets shorter.   This raises the question of how rail can get longer or shorter when it is a part of track.  Where does the extra length go when rail gets longer?  If the track were simply two rails spiked to ties and lying on a flat deck like a concrete road, the extra rail length caused by expansion would buckle the track into a serpentine form.   
 
But track laid in ballast is somewhat restricted from buckling into a serpentine pattern.  This is because the ballast and the ties form a connection to the subgrade and that connection resists the ballast/ties from moving side to side or even up and down.  This prevents the rail from getting longer even though its temperature is rising. 
 
But how can the rail not get longer as temperature rises?  For this feat, the expansion of the rail is internalized within the rail.  The rail acts like an extension coil spring.  So if you take a single stick of rail and pull hard from each end, so as to stretch the rail; it will stretch.  It stretches to get longer.  If you can restrain the stick of rail side to side and up/down, and press on each end of it, it will get shorter.  If you release the rail from either the stretched or compressed condition, it will relax and return to its original length.  So it is exactly like an extension spring.
 
Installing the rail at its neutral temperature is intended to roughly equalize the amount of stretch elongation and compression contraction.  The rail can only tolerate so much stretch and contraction, so you equalize those two force limits to give the rail the best advantage of avoiding failing caused by too much compression or by too much contraction. 
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Posted by BaltACD on Monday, June 19, 2023 4:55 PM

Rail Expansion table vs. Temperature Change

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Posted by tree68 on Monday, June 19, 2023 4:56 PM

Euclid
Where does the extra length go when rail gets longer? 

Put a balloon between two boards, suitably anchored.  Fill the balloon with air.  Where does the balloon expand?  It can't move the boards, so it expands out the sides.

Same with rail.  If it can't expand lengthwise, it will expand widthwise.  It will try to expand lengthwise, but the track structure prevents it from doing so, until it doesn't.  That's when you get sun kinks...

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Posted by Euclid on Monday, June 19, 2023 5:41 PM

tree68
Where does the balloon expand?  It can't move the boards, so it expands out the sides.

  

Yes, compressing to reduce the length of the rail makes the rail fatter in the cross section.  And that type of steel will rebound when the compressing force is removed.  For this to happen, all of the steel within the rail has to flow in order for it to change shape.  
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Posted by NittanyLion on Monday, June 19, 2023 7:26 PM

coopers
I would assume there are probably procedures in place via MoW to address fire hazards with brush along the system in high fire danger areas (wheel slippage causing sparks...)?

About ten years ago during a major heat wave, I was taking the Capitol Limited back to Pittsburgh.  It was a slower trip than usual because we were following a freight train that was running slow due to heat issues.  They announced that we were being restricted from passing it as they had assigned our crew to look out for brush fires caused by the leading freight.  Once we got to Cumberland, we were released from our brush fire duty and took off, passing the slower freight just east of town.  That was one of the more interesting announcements I've heard on a train (The time that the police had our train blocking a grade crossing and a MARC train blocking a second one to keep a police pursuit from getting on the other side of the tracks.  I've wondered about the legality of that one. And the time we stopped outside of Harpers Ferry because of flash flood warnings.  Somewhere I have a video of the heavy thunderstorm lashing the lounge car).

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Posted by xrds72 on Tuesday, June 20, 2023 1:51 PM

The means of controlling the expansion/contraction of the rail due to temperature is performed by the rail anchors (looks like a clip on the base of the rail) or the use of an elastic fastener system (many kinds, often looks like a pretzel clip connected to the tie plate and pressing down on the base of the rail). 

The "neutral temperature" is determined by the historical range of temps over the years for a particular location. In the northern plains this can often be in the mid 80's or low 90's, where as in the desert it may be in the low 100's. Every railroad sets their own policy based on the location and the type of track (wood ties vs concrete ties, etc.)

As a rule of thumb, based on some testing, you will not see rail temps getting much above about 135 or 140 degrees. It will typically be higher than ambient and rarely less than ambient temperature.

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Posted by wjstix on Tuesday, June 20, 2023 2:36 PM

coopers
I would assume there are probably procedures in place via MoW to address fire hazards with brush along the system in high fire danger areas (wheel slippage causing sparks...)?

If a train starts a fire, it's pretty much always from the exhaust of the engine. In areas where grassfires are common, a railroad may choose to install spark arrestors on the engine. However, overall, I believe it's less of a problem with diesels than with steam, since steam involved an external fire burning coal or in the early days wood, which would cause sparks and embers to go up the stack.

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Posted by jeffhergert on Wednesday, June 21, 2023 3:36 PM

While sparks from diesels, and from failed/damaged dybamic brake grids can and do cause fires, I would suspect the biggest cause is from the wheels.  Not the wheels themselves, but from the use of the brakes.  Not only during a service application, but more likely from sticking brakes or hand brakes left (partially or fully) applied.

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Posted by Cotton Belt MP104 on Wednesday, June 21, 2023 11:35 PM

Having watched CWR laying here in Northeast Arkansas. I forgot the time of year, but would think it was a cooler part of the year. The laying operations included a series of "flame throwers" that heated the rail before laying and securing to ties. The reason being as the rail lay in wait, on the ground, the ambient temperature would have the length skewed away from the middle of normal. Don't remember the number of "flame throwers", but it looked like a hundred blow torches. All of these were under one large piece of equipment, possibly called a "Rail Heater"???? endmrw0621232333

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Posted by Overmod on Thursday, June 22, 2023 3:40 AM

You could see this done in some operations by the use of 'firesnakes' -- lengths of rope soaked in accelerant, snugged up against the rail web, and lit.  We've had discussions about them, and more modern alternatives to them, in some threads here.

The Germans, in the 1920s, were studying the physics of sun kink and hit on the nifty expedient of heating the rail "ohmically" with heavy electrical current.  This assuredly lengthened the rail... but doing it quickly caused the track to buckle upward, in a bow, rather than laterally (there are pictures of the result!)

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Posted by BaltACD on Thursday, June 22, 2023 8:04 AM

Physics - amazing how it works.

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Posted by Cotton Belt MP104 on Thursday, June 22, 2023 1:17 PM

Besides firesnakes, wonder what the RR name was for the piece of equipment I described? Rail heater (as opposed to Switch heaters)?

The German method and bad results, reminds me of the "Sherman Bowties" in the Civil War.  endmrw0622231315

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Posted by Cotton Belt MP104 on Thursday, June 22, 2023 1:31 PM

Phyics: I love it, it's everywhere. After all Fis-ex is phun.

And I would say it works, all the time. When or if fooled by the outcome, there is some factor that was not paid attention to and the surprised ensued. The laws of physics are just that, a law. They work all the time. They are not theories that is speculation and at the time the best explanation known.

As an aside, I taught HS Physics. Most of my students would go further into engineering. And several would obtain a PE license. I warned them: When on a job and you show up with authority and "knowledge"......Don't ever disrespect the ole man that has supervised for 50 years what you are working on. He knows about things that were not in the text book and all the teaching you had. He has a degree in experience, a PhD at that.  Hear him out and then consider what to do. Nobody knows everything, if they say they do, they are lying and don't trust them. There have been a few PE engineers who did not follow this advice and ended up red faced. Some even got fired or transferred. endmrw0622231330

The ONE the ONLY/ Paragould, Arkansas/ Est. 1883 / formerly called The Crossing/ a portmanteau/ JW Paramore (Cotton Belt RR) Jay Gould (MoPac)/crossed at our town/ None other, NOWHERE in the world
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Posted by Cotton Belt MP104 on Thursday, June 22, 2023 1:38 PM

Phyics: I love it, it's everywhere. After all Fis-ex is phun.

And I would say it works, all the time. When one who is fooled by the outcome, (as their prediced outcome was based on basic physics) but there can be some factor that was not paid attention to and the surprised ensued. The laws of physics are just that, a law. They work all the time. They are not theories that is speculation and at the time the best explanation known.

As an aside, I taught HS Physics. Most of my students would go further into engineering. And some would obtain a PE license. I warned them: When on a job and you show up with authority and "knowledge"......Don't ever disrespect the ole man that has supervised this work for 50 years, what you are working on. He knows about things that were not in the text book and all the teaching you had. He has a degree in experience, a PhD at that.  Hear him out and then consider what to do. Nobody knows everything, if they say they do, they are lying and don't trust them. There have been a few PE engineers who did not follow this advice and ended up red faced. Some even got fired or transferred. endmrw0622231330

The ONE the ONLY/ Paragould, Arkansas/ Est. 1883 / formerly called The Crossing/ a portmanteau/ JW Paramore (Cotton Belt RR) Jay Gould (MoPac)/crossed at our town/ None other, NOWHERE in the world
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Posted by rdamon on Thursday, June 22, 2023 1:59 PM

Cotton Belt MP104

.....Don't ever disrespect the ole man that has supervised this work for 50 years, what you are working on. He knows about things that were not in the text book and all the teaching you had. He has a degree in experience, a PhD at that.  

I think there is a little tourist sub company wishing they would have done that.

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Posted by BaltACD on Thursday, June 22, 2023 3:29 PM

rdamon
 
Cotton Belt MP104

.....Don't ever disrespect the ole man that has supervised this work for 50 years, what you are working on. He knows about things that were not in the text book and all the teaching you had. He has a degree in experience, a PhD at that.   

I think there is a little tourist sub company wishing they would have done that.

But you will never be able to tell it to the head of the Company, if his remains are found.

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Posted by dpeltier on Thursday, June 22, 2023 7:09 PM

Cotton Belt MP104

Having watched CWR laying here in Northeast Arkansas. I forgot the time of year, but would think it was a cooler part of the year. The laying operations included a series of "flame throwers" that heated the rail before laying and securing to ties. The reason being as the rail lay in wait, on the ground, the ambient temperature would have the length skewed away from the middle of normal. Don't remember the number of "flame throwers", but it looked like a hundred blow torches. All of these were under one large piece of equipment, possibly called a "Rail Heater"????

Yes, the machine you are thinking of is called a rail heater, although it is often colloquially known as "the bomb". It is a basically a big propane grill on wheels, with the burners placed down around the rail. It is used in rail relay gangs after the rail is placed in the tie plates but before anchors or elastic clips are applied (and before the new rail is joined to the parent rail at the end of the relay). It is used when the rail temperature is below the desired neutral temperature (where "neutral temperature" is the rail temp at which the rail is neither in tension or compression, and the desired neutral temperature for a given location is spelled out in the railroad's CWR policy).

In the simplest form: you make a mark on the tie plates every N hundred feet. Then, use a chart to calculate how much you want the rail to grow in N hundred feet based on the current rail temperate and the desired neutral temperature, move back from the marked spot on the tie by that distance, and make a mark on the base of the rail. The job of the rail heater operator is to apply enough heat within that N hundred feet - while progressing at a steady rate - so that the line on the base of the rail moves forward to match the mark on the plate. Then you do the same thing for the next match mark. Of course, using some simple addition you can make more than one mark on the rail at a time so that the whole operation can keep going continuously.

Dan

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Posted by blue streak 1 on Friday, June 23, 2023 3:00 AM

Have the extra hot Texas temps of the last few days caused Kinks?

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Posted by Perry Babin on Friday, June 23, 2023 1:43 PM

Why aren't expansion joints installed in rails to compensate for expansion/contraction?

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Posted by BaltACD on Friday, June 23, 2023 1:44 PM

Perry Babin
Why aren't expansion joints installed in rails to compensate for expansion/contreaction?

Maintenance. $$$$

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Posted by dpeltier on Friday, June 23, 2023 4:30 PM

Perry Babin

Why aren't expansion joints installed in rails to compensate for expansion/contraction?

You would need them every few hundred feet. That's a lot of joints. Joints cause all sorts of problems, which is why we have welded rail in the first place. Expansion joints are harder to deal with. (The rail is both the load-bearing surface and the guideway for train wheels. If you're allowing to pieces of rail to move relative to each other, how do you verify that they're properly lined up when the train wants to go over?)

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Posted by jeffhergert on Friday, June 23, 2023 6:37 PM

Jointed rail can kink, too.

We aren't supposed to call them "sun kinks" anymore. Although everyone still does.  Now the preferred term is "thermal misalignment."

Jeff 

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Posted by BaltACD on Friday, June 23, 2023 8:16 PM

jeffhergert
Jointed rail can kink, too.

We aren't supposed to call them "sun kinks" anymore. Although everyone still does.  Now the preferred term is "thermal misalignment."

Jeff 

So the Titanic incident of Sunday was just a 'pressure realignment' in UP speak.

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