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Coal "gondola"

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Coal "gondola"
Posted by Lithonia Operator on Monday, February 15, 2021 12:59 PM

I thought coal always traveled in hoppers. But now I often see in magazines that coal-carrying cars are tagged as gondolas.

Is this because those cars are rotated to be dumped? And if there are no dump chutes on the bottom, it's not called a hopper?

To me gondola always meant the classic lower-profile solid-bottom gondola used for srcrap metal, etc. Period.

Still in training.


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Posted by Euclid on Monday, February 15, 2021 1:17 PM

There are a variety of gondola designs with distinctive features such as solid bottoms, fish belly sides, drop ends, covered gondolas, and bottom dump outside of rails, which is referred to as the class GS.  Historically, solid bottom gondolas were used to haul coal which was unloaded by hand shovel labor.  There was also a lot of use of power clamshell buckets to unload open solid bottom gondolas. 

 

https://mrr.trains.com/-/media/import/files/pdf/7/5/f/transition-era_gondolas.pdf

 

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Posted by MMLDelete on Monday, February 15, 2021 1:27 PM

Everthing shown in that article would fit my definition of a gondola.

But I sometimes see the cars in unit coal trains referred to in Trains as gondolas.

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Posted by Overmod on Monday, February 15, 2021 1:59 PM

A hopper car, as noted, is named because it has hoppers at the bottom for discharge.

A gondola, of course, is a Venetian boat; the railroad car is named for its shape.

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Posted by tree68 on Monday, February 15, 2021 3:08 PM

Lithonia Operator
Is this because those cars are rotated to be dumped?

By design.  I'm sure you'll often find that such gons have markings to show where the rotary coupler is - generally the last panel or two on each side is painted.

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Posted by MMLDelete on Monday, February 15, 2021 3:16 PM

I'm confused. Isn't it fairly obvious where a freight car's coupler is ... ?

Confused

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Posted by Overmod on Monday, February 15, 2021 3:20 PM

Lithonia Operator
I'm confused. Isn't it fairly obvious where a freight car's coupler is ... ?

Yes, but not whether that coupler is equipped to rotate to allow turning the car upside-down!

There are some amusing pictures of what happens when non-rotary couplers are used in conjunction with rotary unloaders ... some of them involving locomotives.  (Bob Smith knows some that are more-than-usually cringeworthy...)

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Posted by tree68 on Monday, February 15, 2021 3:49 PM

The Wikipedia article may help you sort it out.

https://en.wikipedia.org/wiki/Rotary_car_dumper

Here's an image of such cars with the end panel marked as noted.

Rotary Dump Gondola

Generally speaking, you'll find these cars in unit trains.  While it's possible that the cars will be uncoupled and dumped individually, for best efficiency, they'll stay coupled and be dumped, one or possibly two at a time, while coupled in the train.

Thus it's important that the dump operator knows he/she has rotary couplers in the appropriate positions.

If you see such a train, you'll usually see all of the marked panels facing the same way on all of the cars..

 

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Posted by SD70Dude on Monday, February 15, 2021 5:34 PM

Hoppers have bottom doors.  Gondolas do not. 

Most modern hoppers also have rotary couplers, and our coal trains contain a mix of both types.  The bottom doors are a nuisance, they are never used out here, except for when they open by accident and cause a spill.

I kicked an empty a little too hard one time and all the doors flew open when it hit.  Then I looked at the list and realized those cars have a "Do Not Hump, Kick, Or Drop Switch" order on them.  Oops.  So over to the RIP track it went, must have come in that way, I don't know how it happened Whistling.

Here is what can happen if a solid drawbar is coupled to a unit and the dumper operator doesn't notice.  Note that the units have different numbers, so this happened at least twice.  The red marker is lit on 8022, so it must have been a DP remote on the tail end of the train:

http://2.bp.blogspot.com/_5UNt9AzG_KE/S6ZH43g2axI/AAAAAAAAAgo/dsVPP2c5zyc/s1600/photo.jpg

http://3.bp.blogspot.com/--8GxjP50DQw/Txxj9FnQr1I/AAAAAAAAA5M/scPxcRIaZ-A/s1600/rb3.jpg

While rare, this can happen from slack action if two rotary drawbars are coupled together.  I've never had to deal with this myself, but I've heard it's not fun:

https://www.railpictures.net/photo/438302/

Also, there are a few special cars with rotary drawbars at both ends.  Each trainset is supposed to have one in the proper position, either at one end or between the two directions of stripes.  Additional double rotaries may be needed if there are mid-train DP remotes.  

I've spent many long days and nights switching out coal trains in order to get the cars facing the right way. 

Greetings from Alberta

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Posted by tree68 on Monday, February 15, 2021 6:10 PM

SD70Dude
Gondolas do not.

Not entirely true.  There's always the "drop bottom gondola..."

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Posted by SD70Dude on Monday, February 15, 2021 6:17 PM

tree68
SD70Dude
Gondolas do not.

Not entirely true.  There's always the "drop bottom gondola..."

How many are left in service now?

I've always thought of them as "Hart cars", after the manufacturer.  We actually have an old wood sided one in our collection, though it is unrestored and may never be. 

Greetings from Alberta

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Posted by tree68 on Monday, February 15, 2021 6:32 PM

SD70Dude
How many are left in service now?

Probably all in museums.  

Mostly jerking your chain...

 

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Posted by SD60MAC9500 on Monday, February 15, 2021 6:44 PM
 

.

 
 
Rahhhhhhhhh!!!!
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Posted by SD60MAC9500 on Monday, February 15, 2021 6:45 PM
 

On that picture of 8017 convenient place to hang an MU cable.

 
 
 
Rahhhhhhhhh!!!!
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Posted by SD70Dude on Monday, February 15, 2021 6:50 PM

SD60MAC9500
 

On that picture of 8017 conveneient place to hang an MU cable.

Or shovels or switch brooms.

Better than leaving it plugged in to the real plug on one end of the consist, if the cable has been damaged inside it can cause some interesting and unusual problems.

Our SD70M-2's didn't originally come with dual dummy plugs, which explains why the cable is up there.  A lot of the Dash-9's and ES44DC's have them almost too far apart for the cable to reach them both.

Greetings from Alberta

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Posted by MMLDelete on Monday, February 15, 2021 7:17 PM

I didn't realize that most rotary/dump cars have a rotary coupler on only one end. Makes sense. I never thought about that.

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Posted by SD70Dude on Monday, February 15, 2021 7:34 PM

Also, their air hoses are on the same side at both ends of the car and they have longer hoses, so they can reach around the drawbar without parting when the car is being dumped. 

Some car designs have the air hoses mounted in such a way that they are almost impossible to couple together under the drawbars if a car is facing the wrong way.  Short hose extentions (about 8'' of hose with gladhands on both ends) exist for this sort of situation. 

Greetings from Alberta

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Posted by BaltACD on Monday, February 15, 2021 9:18 PM

tree68
 
SD70Dude
Gondolas do not. 

Not entirely true.  There's always the "drop bottom gondola..."

Back in the days when I was working at Bayview (gateway to Behtlehem Steel @ Sparrows Point) it seemed that the B&O had mastered the 'no bottom' gondola - cars where the wood floor had been destroyed leaving only the centerbeam and the cross stringers of steel left within the steel sides and ends of the car.  The lack of a floor actually aided the shipper as the light weight of the cars included the weight of the floor - shippers could then ship that much product for free.

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Posted by Overmod on Monday, February 15, 2021 9:42 PM

BaltACD
The lack of a floor actually aided the shipper as the light weight of the cars included the weight of the floor - shippers could then ship that much product for free.

The Bando version of "it's not a bug, it's a feature!"

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Posted by CShaveRR on Monday, February 15, 2021 11:17 PM

This won't add much to the conversatiion about modern equipment, but back in the days (generally pre-World War II) there were many types of gondolas with floor openings of various designs, including hoppers.  I think in those days the distinction was the self-clearing property of the car--slope sheets that aided the unloading.  Most of those types disappeared soon after the War--the GS cars stuck around for a couple more decades.

The C&O used to call everything gondolas.  They were either "flat-bottoms" or "hopper-bottoms".  I remember being taken aback when hearing an old head talk about some "flat-bottoms" they were getting, and this was in the 1970s.

Rotary couplers:  pretty much beaten to death by previous posters, but nobody that I saw mentioned that hoppers can also have them.  Gives them a lot more versatility as to where they can be unloaded.  In fact, the photo of the cars with the pair of rotary couplers twisted sideways was showing hoppers.   (How do I know?  That extra air hose for charging and actuating the unloading mechanisms.)

And if you want your gondolas to have flat bottoms only, just stay tuned...I don't think any new coal cars have been ordered in over a decade.

Another fun fact:  nearly all modern rotary-dump coal cars--be they hopper or gondola--have the same outside length:  53 feet 1 inch.  That's because rotary dumpers are fairly standard, too.  If you're looking at cars that have drastically been rebuilt from old cars--for ties, ballast, or whatever else--check that dimension in an Equipment Register or one of the computer sites that show freight car details.  That overall length is a dead giveaway!

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Posted by SD60MAC9500 on Monday, February 15, 2021 11:51 PM
 

CShaveRR

Rotary couplers:  pretty much beaten to death by previous posters, but nobody that I saw mentioned that hoppers can also have them.  Gives them a lot more versatility as to where they can be unloaded.  In fact, the photo of the cars with the pair of rotary couplers twisted sideways was showing hoppers.   (How do I know?  That extra air hose for charging and actuating the unloading mechanisms.)


I believe most if not all of the aluminium hoppers (some steel as well?) such as Freight Car America's autoflood line built over the past few decades have rotary couplers.

 
 
 
Rahhhhhhhhh!!!!
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Posted by mvlandsw on Tuesday, February 16, 2021 2:21 AM

I've seen EOT's mounted to rotary couplers turn completely upside down during their trip.

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Posted by wjstix on Tuesday, February 16, 2021 10:03 AM

Re drop-bottom gondolas...A century or so back smaller coal dealers often preferred to get coal in drop-bottom gondolas rather than hoppers. Many smaller dealers didn't have a coal trestle, they just had the car dump the coal where it sat on their spur track and then moved the coal to bins themselves. A hopper car dropped the coal straight down on the track, making it harder to get to. On a drop-bottom gondola, the door hinges were normally towards the middle of the car so when opened they doors directed the coal out along the sides of the cars. 

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Posted by mudchicken on Tuesday, February 16, 2021 10:16 AM

Plenty of "wine door" high-side drop bottom gons floating around here. Never saw one used to drop something out the bottom. Just another gon.(With a slightly higher center of gravity)Drinks

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Posted by cv_acr on Tuesday, February 16, 2021 10:31 AM

Lithonia Operator

And if there are no dump chutes on the bottom, it's not called a hopper?

To me gondola always meant the classic lower-profile solid-bottom gondola used for srcrap metal, etc. Period.

 

A hopper is defined as a "self clearing bottom discharge" car. Anything that does not fit all parts of this description is not a hopper.

If the bottom is solid, regardless of the actual shape of anything, it's not a hopper and falls into the "gondola" classification.

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Posted by SD70Dude on Tuesday, February 16, 2021 10:40 AM

CShaveRR


Rotary couplers:  pretty much beaten to death by previous posters, but nobody that I saw mentioned that hoppers can also have them.  Gives them a lot more versatility as to where they can be unloaded.  In fact, the photo of the cars with the pair of rotary couplers twisted sideways was showing hoppers.   (How do I know?  That extra air hose for charging and actuating the unloading mechanisms.)

Our coal fleet contains a mix of hoppers and gondolas.  Our trains are always rotary dumped, so the hoppers are not needed and I've only ever seen the doors cause trouble. 

The mixed up trains make loading difficult, as the hoppers have a slightly higher tare weight and are shaped differently inside, the loadout operator has to pay close attention to which type of car is next in order to avoid spills and overloading or unbalancing a car. 

CShaveRR


Another fun fact:  nearly all modern rotary-dump coal cars--be they hopper or gondola--have the same outside length:  53 feet 1 inch.  That's because rotary dumpers are fairly standard, too.  If you're looking at cars that have drastically been rebuilt from old cars--for ties, ballast, or whatever else--check that dimension in an Equipment Register or one of the computer sites that show freight car details.  That overall length is a dead giveaway!

This is true for aluminum cars, out here the previous standard was 58', which is the length of all CP, CN and BC Rail's steel coal gondolas.  Thunder Bay and Prince Rupert still have dumpers capable of handling the longer cars, not sure about other locations. 

The dumpers must have been modified at the two Vancouver-area sulphur terminals a few years ago, as Sultran gradually switched from an all steel fleet of 58' cars to an all aluminum 53' fleet.  That or they uncouple each shorter car to dump it, which almost defeats the purpose of rotary couplers. 

Lots of ex-coal or sulphur cars are now in scrap metal or junk tie service, being abused just like any other gondola.  I suspect once the abuse becomes too much the car will be loaded with scrap, sent to a steel mill and never return. 

Greetings from Alberta

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Posted by rdamon on Tuesday, February 16, 2021 3:48 PM

Wasn't the size of the rotary dumper an issue for the original EMD and the first Tier 4 SD70?

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Posted by SD70Dude on Tuesday, February 16, 2021 4:18 PM

ET44AC's have issues with some dumpers as well, they are not allowed on trains destined for Roberts Bank (Westshore terminals) in Vancouver, and also do not fit through some loading facilities. 

Santa Fe had a notch cut into the upper corners of the cab roofs on some of their units for this reason, specifically the coal loadout at York Canyon, NM had very tight clearances.  The notch is most prominent on safety cab GE Dash-8's, I'm not sure how many other units got it. 

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Posted by mudchicken on Tuesday, February 16, 2021 5:11 PM

The bigger problem was the design engineer at York Canyon (newer tower loadout flood tipple) and also at Holcomb KS used the profile of a MoP SD-40 instead of a Santa Fe unit of the same type. The notoriously cheap MoP had no beacons, radio masts, d/b's or air conditioners above the cab. Santa Fe or Espee units took a beating for a while (and OMG did the Espee Tunnel motors get low-ridered through those two places and also the run through shop doors in La Junta (old coach and cars shop building.)

Mudchicken Nothing is worth taking the risk of losing a life over. Come home tonight in the same condition that you left home this morning in. Safety begins with ME.... cinscocom-west
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Posted by MMLDelete on Tuesday, February 16, 2021 5:43 PM

When a coal train is being loaded or unloaded, is the railroad's engineer making the moves? Or is a coal company engineer making the moves?

If it's the railroad's domain, is a RR conductor radioing the engineer for the placement of each car, one at a time?

How long does it take to unload a 100-car train? And load?

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